ANCEL JC200 2-Cylinder Fuel Injector Tester Cleaner Machine User Manual

1. Product Overview

The ANCEL JC200 is a mechatronic product designed for diagnosing and cleaning fuel injectors in various motorcycles and cars. It combines mechanical and microcomputer signal output technology to simulate engine operating conditions, allowing for comprehensive inspection and evaluation of fuel injectors.

Image: ANCEL JC200 unit with included accessories like power cords, signal cords, adapters, base plate, lock thread, glass measuring cylinders, fuel distribution rail, lock nuts, block screws, and washers.

2. Key Features and Functions

• 2-Cylinder Design: This tool can clean and test two fuel injectors simultaneously, providing efficient service and allowing for easy observation and accurate evaluation of injector conditions through comparison.
• Uniformity Test: Checks the uniformity of fuel injections.
• Atomization Observation: With the help of backlight, you can observe the spray atomization situation of the injector in a comprehensive and careful manner.
• Tightness Test: Detects the tightness and dropping of the fuel injector under working pressure.
• Fuel Injection Volume Detection: Detects the fuel injection volume of the injector under specific working conditions.
• Built-in Air Pump: Uses pressurized air to push test fluid, ensuring stable pressure output and consistent test conditions.
• DC12V Power Supply: Enhances portability of the product. Supports 110V or 220V power input.
• Visual Oil Tank Liquid Level: The test agent can be recycled.
• Bright Background Light: Allows clear observation of the fuel injector's operation.
• Replaceable Composite Joints: Accommodates different injector types.

Image: Visual representation of the four main test functions: Uniformity Detection, Atomization Observation, Tightness Test, and Fuel Injection Volume Detection.

Image: Illustrates the 2-cylinder design, allowing simultaneous testing of two injectors, each with a 110ml capacity.

3. Setup and Components

3.1 Package Contents

Before starting, ensure all components are present:

• Main Unit (1)
• Power Cord (2)
• Signal Cord (2)
• Adapters w/ O-ring (various sizes: Φ13-14.5, Φ11-12.8, Φ9-11.3) (2 each)
• Base Plate (2)
• Lock Thread (2)
• Glass Measuring Cylinder (2)
• Fuel Distribution Rail (1)
• Lock Nut (2)
• Block Screw (2)
• Φ10 Washer (2)
• Φ14 Washer (2)

Image: Detailed view of all components included with the ANCEL JC200 unit.

3.2 Unit Diagram and Controls

Image: Labeled diagram of the ANCEL JC200 unit and its control panel. Key components include the Operation Panel, Pressure Gauge, Glass Measuring Cylinders, Fuel Level Gauge, Base Plate, Fuel Distribution Rail, Lock Nut, Lock Thread, Fluid Deliver Switch, Power Supply Input, Pulse Signal Output, Fuel Deliver Hose, and Fuel Refill Port/Pressure Release.

Control Panel Explanation:

• A: Display Area
• B: Mode Indication
• C: Adjust Decrease (-)
• D: Adjust Increase (+)
• E: Mode Selection
• F: Start / Stop

Important Note on Fluid Deliver Switch (9):

DO NOT SWITCH IT ON WHEN THE INJECTORS ARE NOT MOUNTED, EXCEPT YOU WANT TO DRAIN THE FLUID.

3.3 Power Connection

The JC200 operates on a DC12V vehicle battery (2Amp). It supports both 110V and 220V power input. Connect the provided power cords to a suitable power source and the unit.

Image: Indicates support for both 110V and 220V power input.

4. Operating Instructions

4.1 Preparing for Test/Cleaning

1. Ensure the unit is placed on a stable, level surface.
2. Connect the power supply as described in Section 3.3.
3. Fill the tank with the appropriate test fluid. The tank capacity is 150ml, and the cylinder volume is 100ml. Observe the liquid level through the visual indicator.
4. Select the correct adapters and washers for your injectors.
5. Mount the injectors onto the test rack using the base plate, lock nuts, and block screws. Ensure they are securely fastened.
6. Connect the signal cords to the injectors.

4.2 Performing Tests

Use the control panel (refer to Section 3.2) to operate the unit:

• Mode Selection (E): Press to cycle through different test modes (Uniformity, Atomization, Tightness, Fuel Injection Volume Detection). The selected mode will be indicated on the display (B).
• Adjust Increase/Decrease (D/C): Use these buttons to adjust parameters such as RPM (100-9900 step 100) and Time (30-600 Seconds) for specific tests. The current working parameter will be shown on the display area (A).
• Start/Stop (F): Press to begin or end a test cycle.
• Pressure Adjustment: The unit has a fixed oil pressure of 1.2-1.5 bar. The pressure gauge (2) indicates the pressure delivered. The Fuel Filler Port (13) also acts as a Pressure Release. Loosen it slightly while the Fluid Deliver Switch (9) is off to release residual pressure.

Image: Close-up of the control panel, showing Start/Stop button, Pressure Adjustment, Working parameter display and adjustment, and Function selection buttons.

5. Maintenance

• Cleaning: Regularly clean the exterior of the unit with a soft, dry cloth. Avoid using harsh chemicals or abrasive materials.
• Fluid Management: The test fluid can be recycled. Ensure the fluid is clean and free of debris. Replace the fluid periodically as needed.
• Storage: When not in use, store the unit in a dry, cool place, away from direct sunlight and extreme temperatures. Ensure all fluid is drained if storing for an extended period.
• Component Inspection: Periodically check all hoses, connections, and adapters for wear or damage. Replace any worn parts to ensure optimal performance and safety.

6. Troubleshooting

• Unit does not power on: Check the DC12V vehicle battery connection and ensure it is providing sufficient power. Verify the power cords are securely connected.
• No fluid delivery: Ensure the tank has sufficient test fluid. Check that the Fluid Deliver Switch (9) is in the correct position (ON for operation, OFF for draining). Verify there are no blockages in the hoses.
• Inconsistent spray pattern/volume: Ensure injectors are securely mounted and adapters are correctly fitted. Check the test fluid quality. If issues persist, the injector itself may be faulty.
• Pressure issues: The oil pressure is fixed. If the pressure gauge shows abnormal readings, ensure the system is properly sealed and there are no leaks.
• Display not working: Check power supply. If the unit powers on but the display is blank or faulty, contact support.

7. Specifications

Image: Table summarizing the technical specifications of the ANCEL JC200.

Image: Illustrates the compact dimensions (21.2cm x 13cm x 17.3cm) and net weight (4.5kg) of the ANCEL JC200.

8. Warranty and Support

8.1 Warranty Information

The warranty period for this equipment is 1 year from the date of purchase.

Warranty Exclusions:

• Vulnerable parts such as the cylinder glass tubes and accessories are not covered by the warranty.
• Damage caused by misuse, accidental drops, unauthorized modifications, or improper operation is not covered by the warranty.

Image: Indicates a 1-year warranty for the product.

8.2 Technical Support

For technical assistance, troubleshooting, or warranty claims, please contact ANCEL customer support through their official channels. Provide your product model (JC200) and purchase date for efficient service.

9. User Tips

• Always use high-quality, recommended test fluid for accurate results and to prevent damage to the unit or injectors.
• Perform tests in a well-ventilated area due to the nature of fuel and test fluids.
• Before each use, quickly check all connections and fluid levels to ensure safe and effective operation.
• When comparing injectors, ensure they are tested under identical conditions for reliable results.
• Keep the glass measuring cylinders clean for clear observation of atomization and volume.