1. Introduction
The Sculpfun S40 MAX is a professional-grade laser engraving and cutting machine designed for high performance and efficiency. It features a powerful 48W laser, an extra-large working area of 830*800mm, and advanced functionalities like auto-focus and an automatic air assist system. This manual provides essential information for the safe and effective operation and maintenance of your S40 MAX.
2. Safety Features and Precautions
Your Sculpfun S40 MAX is equipped with multiple safety features to ensure user protection. Always adhere to the following precautions:
- Tilt Detection: The machine will alert or stop operation if tilted beyond a safe angle.
- Flame Detection: An integrated sensor detects flames and can trigger an alarm or emergency stop.
- Emergency Stop Switch: A prominent red button allows for immediate shutdown in case of an emergency.
- Child Safety Lock: Prevents unauthorized use of the machine.
- OD4+ Goggles: Always wear the provided OD4+ laser safety goggles during operation to protect your eyes from laser radiation.
- Ensure the working area is well-ventilated to dissipate fumes and smoke generated during engraving/cutting.
- Never leave the machine unattended during operation.
- Keep flammable materials away from the laser's path.
3. Package Contents
Verify that all items listed below are present in your package:
- 1 set * Sculpfun S40 MAX frame (5pcs)
- 1 * 48W laser module
- 1 * Laser accessory box
- 1 * TS1 touch screen
- 1 * Power adapter
- 1 * Power cable
- 1 * TS1 adapter cable
- 1 * Data cable
- 1 * Air pump
- 1 * Fixed focus column
- 1 * Screw kit
- 1 * Toolkit
- 1 * Goggles (OD4+)
- 1 * User manual
4. Assembly
The Sculpfun S40 MAX is designed for quick assembly. Refer to the included user manual and the diagram below for detailed steps.
- Unpack all components and verify against the package contents list.
- Assemble the main frame using the provided beams and screw kits.
- Install the X-axis component onto the frame.
- Mount the 48W laser module onto the X-axis.
- Connect the air pump and its tubing to the laser module.
- Connect the TS1 touch screen and its power/data cables.
- Connect the main power adapter to the machine.
5. Initial Setup and Connectivity
5.1 Software Installation
The S40 MAX is compatible with popular laser control software such as LightBurn and LaserGRBL. Install your preferred software on your computer (Windows / macOS) or use the Sculpfun APP on Android / iOS devices.
5.2 Connection Options
The machine offers multiple connectivity options:
- USB: Connect the machine directly to your computer using the provided USB data cable.
- WIFI (via TS1): The TS1 touch screen enables WIFI connectivity, allowing you to control the machine wirelessly, including via the Sculpfun APP on your mobile device.
5.3 Offline Work with TS1 Touch Screen
The TS1 touch screen allows for offline operation. You can import design files directly to the TS1 and initiate engraving/cutting without a computer connection. Additionally, the Sculpfun APP can connect to the TS1 via Wi-Fi for mobile control and slicing.
5.4 Positioning and Alignment
The S40 MAX features a Cross Positioning System and Limit Switches for precise alignment:
- Cross Positioning System: Easily adjust coordinates and align drawings quickly, especially in "Current Position" mode, to align designs to the edge of your material.
- Limit Switch: Hidden XY axis limit switches are installed for quick return to the home position, suitable for "absolute coordinate" mode.
6. Operation
6.1 Auto-Focus Function
The S40 MAX simplifies focusing with its auto-focus button. Pressing this button allows the machine to automatically adjust the laser focus, ensuring optimal engraving and cutting results. The laser also includes a dirty lens detection feature, prompting you to replace the lens when necessary to maintain performance.
6.2 Air Assist System
The machine comes with a standard 50L high-flow air pump and a high-pressure air assist nozzle. This system significantly improves cutting performance by providing a clean cut surface and reducing burn marks, especially when cutting thick materials like 20mm plywood or 6mm dark acrylic in a single pass.
6.3 Engraving and Cutting
The S40 MAX utilizes new laser shaping technology with an ultra-fine spot size of 0.154*0.121mm, providing high precision. It supports Z-axis offset in LightBurn software and features an automatic cutting move down function for each cut, ensuring flat surfaces and minimizing burn marks.
6.4 Large Working Area and High Speed
With an 830*800mm working area, the S40 MAX can accommodate large materials, making it suitable for batch processing and larger projects. The maximum engraving speed reaches 36000mm/min, supported by a stable three-axis three-roller structure and steel double-axis guide rails for smooth and precise operation.
7. Maintenance
Regular maintenance ensures the longevity and optimal performance of your Sculpfun S40 MAX.
- Lens Cleaning/Replacement: The machine's dirty lens detection will prompt you when the laser lens needs cleaning or replacement. Always use appropriate cleaning materials and follow the instructions in the detailed user manual for lens handling.
- General Cleaning: Keep the machine free from dust and debris. Regularly clean the guide rails and other moving parts to ensure smooth operation.
- Air Pump Maintenance: Ensure the air pump is free from obstructions and operating efficiently.
- Firmware Updates: Check the official Sculpfun website for any available firmware updates for the TS1 touch screen and the laser module to ensure you have the latest features and improvements.
8. Troubleshooting
This section addresses common issues you might encounter. For more complex problems, please refer to the comprehensive user manual or contact customer support.
| Problem | Possible Cause | Solution |
|---|---|---|
| Laser not firing or weak output | Dirty laser lens, incorrect focus, low power setting, loose connection. | Clean or replace laser lens. Perform auto-focus. Check power settings in software. Ensure all cables are securely connected. |
| Machine not connecting to computer/APP | Incorrect USB driver, Wi-Fi issue, faulty cable. | Install correct USB drivers. Check Wi-Fi connection on TS1. Try a different USB port or cable. Restart machine and computer/APP. |
| Engraving/Cutting results are poor (burn marks, uneven cuts) | No air assist, incorrect speed/power settings, material not flat, dirty lens. | Ensure air assist is active. Adjust speed and power settings for the material. Ensure material is flat and secured. Clean laser lens. |
| Machine stops unexpectedly (Flame/Tilt Alarm) | Actual flame detected, machine tilted. | Check for fire and extinguish if necessary. Ensure machine is on a stable, level surface. Clear any obstructions. |
9. Specifications
| Feature | Specification |
|---|---|
| Model | S40 MAX |
| Laser Power | 48W (Twelve 6W semiconductor laser chips) |
| Laser Wavelength | 455nm |
| Spot Size | 0.154*0.121mm |
| Maximum Working Speed | 36000mm/min |
| Engraving Area | 830*800mm |
| Repeat Positioning Accuracy | 0.1mm |
| Focusing Method | Auto-focus + Manual focus |
| Supported Operating Systems | Android / iOS / Windows / macOS |
| Application Software | LightBurn / LaserGRBL |
| Connection | WIFI (via TS1) / USB |
| Operating Voltage | DC24V |
| Operating Current | 14.6A |
| Input Power | 350W |
| Machine Size | 1154*1113*240mm |
| Machine Weight | 15.2kg |
| Processing Material Types | Wood, leather, acrylic, stone, ceramics, glass, paper, etc. |
10. User Tips
No specific user tips were available from provided reviews or Q&A. Always refer to the official Sculpfun community forums and support channels for the latest user-contributed advice and best practices.
11. Warranty and Support
For warranty information, technical support, or service inquiries, please refer to the official Sculpfun website or contact your authorized dealer. Keep your purchase receipt and product serial number handy when seeking support.
