1. Introduction
The ANDELI HD-250L Welding Seam Cleaner is designed for efficient and effective cleaning of TIG welding seams. This manual provides essential information for the safe and proper setup, operation, and maintenance of your welding seam cleaner. Please read this manual thoroughly before using the product.
2. Safety Instructions
Always prioritize safety when working with welding equipment. Failure to follow safety precautions can result in serious injury or damage to equipment.
- Wear appropriate personal protective equipment (PPE), including welding gloves, eye protection, and protective clothing.
- Ensure the work area is well-ventilated to avoid inhaling fumes.
- Keep the cleaning torch and associated equipment dry and away from moisture.
- Disconnect the power source before performing any maintenance or changing accessories.
- Do not operate the equipment if any parts are damaged or worn.
- Keep children and unauthorized personnel away from the work area.
3. Package Contents
Verify that all items are present and undamaged upon unpacking. If any items are missing or damaged, contact customer support.
Figure 3.1: Included Components
- HD-250L Welding Seam Cleaner Torch with 4m cable
- Brush and Copper Clamp Head (various types/sizes)
- Shield Cup
- Cleaning Cloth
4. Specifications
| Feature | Specification |
|---|---|
| Brand Name | ANDELI |
| Model Number | HD-250L |
| DIY Supplies | Electrical |
| Cable Length | 4 meters |
| Origin | Mainland China |
5. Setup
Follow these steps to connect the HD-250L cleaning torch to your TIG welding machine:
- Ensure your TIG welding machine is turned off and disconnected from the power supply.
- Identify the appropriate connection ports on your welding machine for the cleaning torch.
- Connect the power and control connectors of the HD-250L torch to the corresponding ports on your welding machine. Refer to Figure 5.1 for connector details.
Figure 5.1: Torch Connectors
- Attach the desired brush and copper clamp head to the torch tip. Ensure it is securely fastened.
- Place the shield cup over the brush assembly.
- Once all connections are secure, you may reconnect your welding machine to the power supply.
6. Operating Instructions
The HD-250L cleaning torch is designed for effective post-weld seam cleaning. Always follow safety guidelines during operation.
Figure 6.1: HD-250L Cleaning Torch
- Ensure the welding machine is powered on and configured for the cleaning function (refer to your welding machine's manual for specific settings).
- Hold the torch firmly by the handle. The ergonomic design (Figure 6.2) provides a comfortable grip.
Figure 6.2: Proper Torch Grip
- Position the brush tip (Figure 6.3) directly over the welding seam you wish to clean.
Figure 6.3: Brush Tip Detail
- Activate the cleaning process using the trigger mechanism on the torch handle (Figure 6.4).
Figure 6.4: Torch Trigger
- Move the torch steadily along the welding seam to achieve uniform cleaning. Observe the cleaning effect (Figure 6.5) to ensure desired results.
Figure 6.5: Cleaning Effect Display
- After cleaning, turn off the cleaning function on your welding machine and disconnect the torch.
7. Maintenance
Regular maintenance ensures the longevity and optimal performance of your HD-250L Welding Seam Cleaner.
- Brush Replacement: The brush heads are consumable items. Replace them when they show signs of significant wear or damage to maintain effective cleaning. Ensure the welding machine is off and disconnected before changing brushes.
- Torch Cleaning: After each use, wipe down the torch handle and cable with the provided cleaning cloth or a dry, lint-free cloth to remove any residue.
- Storage: Store the cleaning torch in a dry, clean environment, away from direct sunlight and extreme temperatures. Coil the cable neatly to prevent kinks or damage.
- Inspection: Periodically inspect the cable, connectors, and torch body for any signs of wear, cuts, or damage. Do not use if damage is found.
8. Troubleshooting
If you encounter issues with your HD-250L Welding Seam Cleaner, consider the following common troubleshooting steps:
- No Cleaning Action:
- Check if the torch is securely connected to the welding machine.
- Verify that the welding machine's cleaning function is activated and set correctly.
- Inspect the brush head for excessive wear; replace if necessary.
- Poor Cleaning Results:
- Ensure the brush head is clean and not clogged with debris.
- Adjust the speed at which you move the torch along the seam. Slower passes may improve results.
- Confirm the welding machine's cleaning settings are appropriate for the material and type of weld.
- Overheating:
- Allow the torch to cool down if it becomes excessively hot during prolonged use.
- Ensure proper ventilation around the welding machine and torch.
If problems persist, contact customer support.
9. User Tips
- For optimal cleaning, ensure the welding seam is free from large debris or slag before using the cleaning torch.
- Experiment with different brush types (if available) to find the best one for your specific material and cleaning needs.
- Always test the cleaning process on a scrap piece of material first to fine-tune your machine settings and technique.
- Keep spare brush heads on hand to avoid interruptions during your work.
10. Warranty and Support
For warranty information or technical support, please contact the manufacturer or your point of purchase. You may also reach out via email for assistance:
Email: 522646865@qq.com
