BST-YW-60 Neutral Salt Spray Test Chamber

1. Introduction

The BST-YW-60 Neutral Salt Spray Test Chamber is designed for assessing the salt spray corrosion resistance of materials and their protective layers. It is suitable for evaluating the corrosion ability of parts, electronic components, metal material protection layers, and various industrial products. This chamber facilitates salt spray, drying, wetting, soaking, and constant temperature and humidity tests.

It is particularly useful for surface treatments including coating, electroplating, organic and inorganic skin films, anodic treatments, and anti-rust oil applications, allowing for the assessment of corrosion resistance after these processes.

2. Safety Information

Always adhere to local safety regulations and guidelines when operating the test chamber. Ensure proper ventilation in the operating area. Wear appropriate personal protective equipment (PPE), including gloves and eye protection, when handling corrosive solutions. Do not operate the machine if any components are damaged or if water levels are insufficient, as this can trigger safety warnings and potential damage. Ensure the power supply matches the specified requirements (AC1 220V 15A).

3. Product Features

• Durable Construction: The entire chamber is constructed from imported PVC board, ensuring a strong, non-deforming, acid-resistant, alkali-resistant, and high-temperature resistant structure. The testing machine box is made of light gray PVC board, reinforced with three-dimensional strengthening for a firm structure.
• Automated Water Management: Features an automatic/manual water filling system with a warning display for insufficient water levels, preventing test interruptions.
• Even Fog Dispersion: Equipped with a precision glass nozzle for uniform fog diffusion, ensuring consistent application on test pieces without crystal salt blocking. The spray tower includes a conical dispersion device to guide and adjust fog amount.
• User-Friendly Control: The control instrument is integrated onto the machine board for easy operation and clear visibility. Features a touch screen control panel.
• Enhanced Safety: Includes double overtemperature protection and water level insufficient warnings to ensure safe operation. Also features overtemperature and electric leakage protection.
• Advanced Temperature Control: Utilizes an imported temperature controller with manual and automatic PID control, offering an error margin of ±1℃ and a maximum setting time of up to 999 hours.
• Efficient Heating: Direct steam heating method in the laboratory ensures quick and even temperature increase, reducing standby time. Features a U-type heating tube made of high-quality pure titanium for faster heating, rust, and corrosion resistance.
• Humidity Control: A pressure drum heats and humidifies according to Henry's law, providing the necessary humidity for the laboratory environment.
• Convenient Access: For large-scale machines, the upper cover of the test tank opens and closes automatically via a pneumatic cylinder, enhancing ease of use and safety.
• Post-Test Defogging: An automatic defogging device allows for clear observation of samples after the test is completed.
• Pressure Control System: Integrated pressure control system for precise test conditions.

4. Specifications

Standards of Use: CNS3672, 3885, 4159, 7669, 8886 / JIS D-0201, H-8502, H-8610, Z-5400, Z-2371 / ISO3768, 3769 / ASTM B-117, B-268 / GB-T2423 / GJB150

5. Setup

1. Unpacking and Placement: Carefully unpack the test chamber. Place it on a stable, level surface in a well-ventilated area, away from direct sunlight or heat sources. Ensure sufficient space around the unit for operation and maintenance.
2. Power Connection: Connect the power cable to a grounded AC1 220V 15A power outlet. Verify that the power supply matches the machine's requirements.
3. Water Supply Connection: Connect a clean water supply to the automatic water filling system. Ensure the water supply is free from impurities that could affect test results or damage the machine.
4. Drainage Connection: Connect the drainage outlet to a suitable waste disposal system, ensuring proper and safe discharge of test solutions.
5. Salt Solution Preparation: Prepare the salt solution according to the specific test standard (e.g., NSS ACSS or CASS) and fill the solution reservoir. Refer to the standard for correct concentration and pH levels.
6. Air Supply Connection: Connect a clean, dry compressed air supply to the pressure regulating valve. Ensure the air pressure is stable and within the recommended range for optimal spray.
7. Initial Inspection: Before first use, inspect all connections for leaks and ensure all components are securely in place.

Component Overview:

Diagram showing the Test Cover, Spray Tower, Measuring Pail, Operation Panel, and Pressure Regulating Valve.

6. Operating Instructions

1. Power On: Turn on the main power switch. The control panel should illuminate.
2. Set Test Parameters: Use the touch screen control panel to set the desired laboratory temperature, saturated air barrel temperature, and test duration according to the specific test standard (e.g., NSS ACSS or CASS). The imported temperature controller allows for manual or automatic PID control with settings up to 999 hours.
3. Load Samples: Carefully place the test samples inside the chamber, ensuring they are positioned to allow for even spray exposure and proper drainage.
4. Close Cover: Securely close the test chamber cover. For large models, the pneumatic cylinder will assist in opening and closing.
5. Start Test: Initiate the test cycle from the control panel. The chamber will begin heating and humidifying, and the precision glass nozzle will start spraying the salt solution.
6. Monitor Test: Periodically monitor the test parameters on the control panel. Ensure the water level is sufficient; the automatic water filling system will manage this, but warnings will display if manual intervention is needed.
7. Test Completion: Once the set test duration is complete, the chamber will automatically stop the spray cycle.
8. Defogging: Activate the automatic defogging device to clear the chamber for safe sample retrieval.
9. Sample Retrieval: Carefully open the cover and remove the tested samples for evaluation.

Control Panel:

The control panel features programming timers for laboratory tank, low brine, pressure tank, and low water of press tank, along with power, spray, defog, and program indicators.

7. Maintenance

• Regular Cleaning: Clean the interior of the test chamber regularly to prevent salt buildup and ensure accurate test results. Use appropriate cleaning agents that do not react with the PVC material.
• Nozzle Maintenance: Periodically inspect and clean the precision glass nozzle to ensure even fog dispersion and prevent clogging.
• Water and Solution Reservoirs: Keep water and salt solution reservoirs clean. Replace salt solution as needed to maintain correct concentration and pH.
• External Cleaning: Wipe down the exterior of the machine with a damp cloth to keep it free from dust and spills.
• Component Check: Regularly check all hoses, connections, and seals for wear or damage. Replace any worn components promptly.
• Calibration: Ensure regular calibration of temperature and spray amount sensors to maintain accuracy.

8. Troubleshooting

• No Power: Check the power cable connection and the main power switch. Ensure the power outlet is functioning.
• Uneven Spray/No Spray: Check the precision glass nozzle for clogging. Verify the air supply connection and pressure. Ensure the salt solution reservoir has sufficient solution.
• Temperature Fluctuations: Verify the temperature settings on the control panel. Ensure the heating elements are functioning correctly. Check for proper water levels in the heating system.
• Water Level Warning: Check the water supply connection. Ensure the automatic water filling system is operational. If the warning persists, manually add water if necessary and inspect the water level sensor.
• Lid Not Closing/Opening: Inspect the pneumatic cylinder for any obstructions or malfunctions. Ensure the air supply to the cylinder is adequate.
• Corrosion Results Inconsistent: Verify the salt solution concentration and pH. Ensure samples are prepared and placed consistently. Check for proper calibration of the chamber.

9. User Tips

• For optimal results, always use high-purity water for preparing salt solutions to avoid introducing contaminants.
• Keep a log of test parameters and results for each batch of samples to track performance and ensure consistency.
• Regularly check the pH of your salt solution, especially for CASS tests, as maintaining the correct pH is crucial for accurate corrosion testing.
• When placing samples, ensure they do not touch each other or the chamber walls to prevent localized effects and ensure uniform exposure.

10. Applications

The BST-YW-60 Salt Spray Test Chamber is widely used across various industries for quality control and research and development. Its primary applications include:

• Electroplating: Testing the corrosion resistance of electroplated coatings on various components.
• Rust-proof Oil: Evaluating the effectiveness of rust-preventative oils and treatments.
• Coating: Assessing the durability and protective qualities of paint, powder coatings, and other surface finishes.
• Hardware: Testing the corrosion resistance of metal hardware, fasteners, and components.
• Organic Coating: Examining the performance of organic coatings in corrosive environments.

Visual representation of the diverse applications of the test chamber.

11. Warranty and Support

This product comes with a 1-year warranty from the date of purchase. Additionally, the manufacturer provides 12 months of warranty service and offers life-long paid repair and service for the machine.

For customized support, including OEM, ODM, OBM, and software reengineering, please contact the manufacturer directly.

For any questions, technical support, or service inquiries, please contact:

• WhatsApp: +86 19310036253
• Email: x87580381@gmail.com