SUGON S-196

SUGON S-196 Temperature Tester User Manual

Model: S-196

1. Introduction

The SUGON S-196 is a versatile 2-in-1 temperature test instrument designed for quickly and accurately measuring the temperature of soldering irons and hot air guns. It features a high-definition digital display, Celsius/Fahrenheit conversion, and a temperature peak hold function. The device utilizes K-type thermocouples for reliable temperature sensing and includes an adjustable handle bracket for convenience.

SUGON S-196 main unit overview showing digital display, control knob, and measurement points.

Figure 1: SUGON S-196 Main Unit

2. Product Features

  • 2-in-1 Functionality: Measures both soldering iron and hot air gun temperatures.
  • High-Definition Digital Display: Clear and easy-to-read temperature readings.
  • Accurate Measurement: Provides precise temperature readings for various applications.
  • K-type Thermocouple: Utilizes K-type thermocouples for reliable and easy installation.
  • Temperature Unit Conversion: Switch between Celsius (°C) and Fahrenheit (°F).
  • Peak Hold Function: Captures and displays the maximum temperature detected during a measurement.
  • Adjustable Handle Bracket: Provides a stable and convenient holder for hot air guns during measurement.
  • External K-type Thermocouple Input: Allows for external temperature measurements with a 95cm cable.
Close-up of SUGON S-196 display and measurement points for soldering iron, hot air gun, and K-type thermocouple.

Figure 2: Key Measurement Points and Digital Display

3. Package Contents

Please check the package contents upon receipt. If any items are missing or damaged, please contact your vendor immediately.

  • SUGON S-196 Main Unit x 1
  • Ordinary Air Gun Dormant Frame x 1
  • Power Cord x 1 (150cm)
  • User Manual x 1
  • Temperature Test Probe x 3
  • External K-Type Thermocouple Cord x 1 (95cm)
Diagram showing all included accessories and their dimensions, including the main unit, power cord, K-type cord, and dormancy bracket.

Figure 3: Product Accessories and Dimensions

4. Device Layout and Controls

Front panel controls and measurement points labeled: C/F button, MAX HOLD button, Hot air gun/soldering iron switch knob, External K-Type Thermocouple Test input, Soldering station temperature test site, Air gun temperature testing site, Putter, Handle bracket.

Figure 4: Front Panel Controls and Measurement Points

  • °C/°F Button: Toggles between Celsius and Fahrenheit temperature units.
  • MAX HOLD Button: Activates the peak hold function to display the maximum measured temperature.
  • Hot Air Gun/Soldering Iron Switch Knob: Selects the input source for temperature measurement (soldering iron, hot air gun, or external K-type).
  • External K-Type Thermocouple Test Input: Port for connecting the external K-type thermocouple cable.
  • Soldering Station Temperature Test Site: Designated area for measuring soldering iron tip temperature.
  • Air Gun Temperature Testing Site: Designated area for measuring hot air gun nozzle temperature.
  • Putter: Used to position the soldering iron tip onto the test probe.
  • Handle Bracket: Adjustable bracket to securely hold the hot air gun during measurement.
Rear panel details: Insurance seat, switch, power socket, dormancy bracket.

Figure 5: Rear Panel Components

  • Power Socket: Connects the power cord to the unit.
  • Power Switch: Turns the unit ON or OFF.
  • Insurance Seat: Contains the fuse for circuit protection.
  • Dormancy Bracket: A separate bracket for resting the hot air gun.

5. Setup Instructions

  1. Unpacking: Carefully remove all components from the packaging. It is recommended to record an unboxing video for documentation purposes.
  2. Placement: Place the SUGON S-196 main unit on a stable, flat, and heat-resistant surface.
  3. Connect Power: Insert the provided power cord into the power socket on the rear of the unit and plug the other end into a suitable power outlet (AC100-240V, 50/60Hz).
  4. Install Dormancy Bracket: If desired, place the separate dormancy bracket near the unit for convenient hot air gun storage.
  5. Prepare for Measurement:
    • For Soldering Iron: Ensure the temperature test probes are correctly inserted into the soldering station temperature test site.
    • For Hot Air Gun: Position the adjustable handle bracket to securely hold your hot air gun nozzle over the air gun temperature testing site.
    • For External K-type: Connect the external K-type thermocouple cord to the "External K" input port on the front panel.

6. Operating Instructions

  1. Power On: Flip the power switch on the rear panel to the "ON" position. The digital display will illuminate.
  2. Select Measurement Mode: Rotate the "Hot Air Gun/Soldering Iron" switch knob on the front panel to select the desired measurement mode:
    • IRON: For soldering iron temperature measurement.
    • HEAT GUN: For hot air gun temperature measurement.
    • EXTERNAL K: For external K-type thermocouple measurement.
  3. Temperature Unit Conversion: Press the "°C/°F" button to switch between Celsius and Fahrenheit display units.
  4. Peak Hold Function: Press the "MAX HOLD" button to activate the peak hold function. The display will show the highest temperature recorded until the button is pressed again to deactivate.
  5. Measuring Soldering Iron Temperature:
    • Select "IRON" mode.
    • Gently press the soldering iron tip onto the temperature test probe at the "Soldering station temperature test site" using the putter.
    • Read the stable temperature displayed on the screen.
  6. Measuring Hot Air Gun Temperature:
    • Select "HEAT GUN" mode.
    • Place the hot air gun nozzle into the "Air gun temperature testing site" and secure it with the adjustable handle bracket.
    • Activate the hot air gun and allow the temperature to stabilize.
    • Read the temperature displayed on the screen.
    Hot air gun measurement setup with adjustable holder, showing the nozzle positioned for accurate temperature reading.

    Figure 6: Hot Air Gun Temperature Measurement

  7. Measuring with External K-type Thermocouple:
    • Select "EXTERNAL K" mode.
    • Connect the external K-type thermocouple cable to the "External K" input.
    • Place the tip of the external thermocouple at the desired measurement point.
    • Read the temperature displayed on the screen.
    External K-type thermocouple cable (95cm) being used to measure temperature, demonstrating its flexibility.

    Figure 7: External K-type Thermocouple Usage

  8. Power Off: After use, flip the power switch on the rear panel to the "OFF" position.

7. Maintenance

  • Cleaning: Wipe the unit with a soft, dry cloth. Do not use abrasive cleaners or solvents.
  • Thermocouple Care: The temperature test probes and K-type thermocouples are delicate. Handle them with care to avoid bending or breaking. Replace them if they show signs of wear or damage to ensure accurate readings.
  • Storage: Store the unit in a dry, dust-free environment when not in use.

8. Troubleshooting

ProblemPossible CauseSolution
Unit does not power onNo power supply; Power cord loose; Blown fuse.Check power connection; Ensure power switch is ON; Check and replace fuse if necessary.
Inaccurate temperature readingsThermocouple damaged or improperly placed; Incorrect mode selected.Ensure thermocouple is correctly positioned and undamaged; Select the appropriate measurement mode.
Display shows "OL" or "---"Temperature out of range; Open circuit in thermocouple.Ensure temperature is within 0-800°C (32-1472°F); Check thermocouple connection or replace if faulty.

9. Specifications

ParameterValue
ModelS-196
Input VoltageAC100-240V
Frequency50/60Hz
Temperature Range0-800°C / 32-1472°F
Accuracy±5°C
Product Size (L x W x H)225 x 170 x 110 mm
Product Weight1.5 kg
Thermocouple TypeK-type
CertificationsCE, FCC
Rear view of the SUGON S-196 unit with a table of technical specifications including input voltage, frequency, temperature range, accuracy, size, and weight.

Figure 8: Technical Specifications and Rear View

10. User Tips

  • Unboxing Video: It is highly recommended to record a video while unboxing the product. This can serve as valuable evidence in case of any damage to the machine or missing accessories upon arrival, simplifying any potential dispute resolution.
  • Stable Readings: For the most accurate temperature readings, ensure the soldering iron tip or hot air gun nozzle is held steadily and consistently on the test probe/site until the display stabilizes.
  • External Probe Flexibility: Utilize the 95cm external K-type thermocouple for measuring temperatures in hard-to-reach areas or for components that cannot be brought to the main unit's test sites.

11. Warranty and Support

This product comes with a standard manufacturer's warranty. For warranty claims, technical support, or service inquiries, please contact your original point of purchase or the manufacturer directly. Keep your purchase receipt as proof of purchase.

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