XTOOL IP616

XTOOL InPlus IP616 V2.0 Automotive Scanner Instruction Manual

Model: IP616 | Brand: XTOOL

XTOOL InPlus IP616 V2.0 Automotive Scanner

1. Introduction

The XTOOL InPlus IP616 V2.0 Automotive Scanner is a cost-effective diagnostic tool designed for comprehensive vehicle analysis. Featuring a 7-inch touchable LCD screen, it offers intuitive navigation and a user-friendly experience. This advanced hardware ensures smooth and fast operation, powered by a 5000mAh, 3.65V lithium-polymer battery and an Android 10-based operating system. With 2GB RAM and 32GB ROM, it minimizes lag and enhances performance.

The IP616 V2.0 is an upgrade from previous models, providing 10X faster all-system diagnostics, support for over 150 car brands from 1996 to 2025, and advanced functions like ECU Configuration and Hidden Function activation. It is compatible with new protocols such as CAN FD, DoIP, and FCA AutoAuth, making it a versatile tool for both DIY enthusiasts and professional mechanics.

Video: XTOOL IP616 V2.0 Product Features Overview. This video demonstrates the scanner's user interface, diagnostic capabilities, and key functions.
XTOOL InPlus IP616 V2.0 Key Features
Image: Key features of the XTOOL InPlus IP616 V2.0, highlighting lifetime free updates, ECU configuration, CANFD & DoIP protocol, 34+ services, and 10000+ vehicle coverage.

2. Setup

2.1 Unboxing and Components

Carefully unpack your XTOOL InPlus IP616 V2.0 Automotive Scanner. The package should contain the following items:

  • XTOOL IP616 Tablet
  • XTOOL Plastic Case
  • USB Cable
  • Charger for Tablet
  • Charger US Adapter
  • Charger EU Adapter
  • Charger EN Adapter
  • Certificate of Quality
  • User Manual
XTOOL IP616 V2.0 with accessories
Image: Contents of the XTOOL IP616 V2.0 package, including the tablet, case, cables, and various power adapters.

2.2 Initial Power On and Charging

Before first use, ensure the tablet is fully charged using the provided charger and appropriate adapter. Connect the charger to the tablet's Type-C port. The device will power on automatically or can be powered on by pressing the power button.

2.3 Language Selection

The XTOOL IP616 V2.0 supports over 23 languages. The default language is English. If you need to switch to another language and the tablet prompts that it is not supported, you must contact XTOOL support for authorization. Provide the device's Serial Number (S/N), which can be found on the back cover of the device or in the system settings, to activate your desired language.

XTOOL IP616 V2.0 Language Selection Screen
Image: The language selection interface on the XTOOL IP616 V2.0, showing various supported languages.

2.4 Connecting to Vehicle

Locate your vehicle's OBD-II port, typically found under the dashboard on the driver's side. Connect the provided VAG to OBDII Main Cable from the XTOOL IP616 tablet to the vehicle's OBD-II port. Ensure the vehicle's ignition is turned on (engine off or running, depending on the diagnostic task).

2.5 Version Differences (EU vs. Global)

The XTOOL IP616 V2.0 comes in two versions:

  • EU Version: This version has an IP (Internet Protocol) limit and can only be used in European areas (e.g., Spain, France, Poland, Germany, Bulgaria, Italy, Sweden, Netherlands, Russia, UK).
  • Global Version: This version has no IP limit and can be used in any country or region worldwide.
XTOOL IP616 V2.0 EU vs Global Version
Image: Visual distinction between the EU and Global versions of the XTOOL IP616 V2.0, noting the regional restriction for the EU version.

3. Operating Instructions

3.1 General Operation and Navigation

The IP616 V2.0 features an intuitive touch-screen interface. From the main menu, you can access various functions such as Diagnostic, Special Function, Report, Updates, and More. The device supports Auto VIN for specific vehicles, simplifying the diagnostic process.

Video: XTOOL IP616 V2.0 operation demonstration, showing UI navigation, auto VIN detection, and diagnostic report generation.

3.2 OE-Level Full System Diagnosis

The IP616 V2.0 performs in-depth diagnostics for all available vehicle systems. This includes, but is not limited to, Engine, Airbags, Transmission, Body, SRS, Key/Immo, Brake, ABS, Tire Pressure, Chassis, Fuel, Air Conditioning, Instruments, and Headlamp systems. It can quickly access the vehicle's ECU for a full scan, allowing you to read/clear Diagnostic Trouble Codes (DTCs), monitor live sensor data streams, and record/playback waveforms for rapid fault tracing.

  • PCM (Drive System): Engine, Transmission, Transfer case, Electrical Machine Electronics, Fuel Pump, Gear, etc.
  • Chassis System: Accumulator Management Electronics, Steering, Integrated Chassis Management, Tyre Pressure Control, Active Cruise Control, Braking System, Suspension, TPMS, etc.
  • BCM (Body System): SRS Airbag, Camera, Audio Radio, Gateway, Cluster Dashboard, Rain Sensors, Charging Interface Module, Parking Assistance, Power Control Unit, Touch box, Light, Battery Charging System, Head up Display, Wipe Control System, Roof, Seat & Door Motor system, Immobilizer, ABS ESP system, Air Condition, Electric Windows, Telephone, etc.
  • Electrical System: Centralized control system for engine and power transmission, Chassis integrated control and safety system, Intelligent body electronic system, Communication and information/entertainment system.
XTOOL IP616 V2.0 Full Systems Diagnosis Screen
Image: A visual representation of the full systems diagnosis capability, showing various vehicle modules being scanned.

3.3 34+ Special Functions and Reset Services

The IP616 V2.0 offers over 34 commonly used maintenance and reset services. These functions help resolve various vehicle issues and perform necessary adaptations after repairs or component replacements. Functions may vary by vehicle model, so it is recommended to check compatibility before performing any service.

  • DPF/GPF Reset Service: Diesel/Gasoline Particulate Filter Regeneration, clearing PM from the filter.
  • Window/Sunroof Initialization: Matching door window/sunroof to recover ECU initial memory and automatic functions.
  • Camshaft Learning: Resetting after replacing the CKP sensor or ECU, or removing the engine/timing belt.
  • EPB Reset: Resetting calipers, brake discs, or pads after electronic parking brake system repair.
  • Oil Reset: Resetting service and oil light after an oil change.
  • Throttle Relearn: Adapting throttle sensor position after clearing or repairing the electronic throttle.
  • Injector Coding: Confirming or re-coding injector codes after ECU or injector replacement.
  • ABS Bleeding: Cycling the ABS pump to bleed air and restore braking sensitivity.
  • TPMS Reset: Resetting tire pressure and turning off the MIL after tire pressure issues or sensor replacement.
  • Other Services: Key Programming, SRS, Gearbox Match, BMS Reset, Steering Angle Sensor Adjustment, Instrument Cluster, HV Battery (Check HV battery pack voltages), A/C Relearn, Headlight, Flash Hidden Functions, Air Suspension, Gear Learning, Power Balance, Seat Configurations, A/F Settings, Stop/start Reset, Language Change, VGT Relearn, etc.
XTOOL IP616 V2.0 34+ Special Functions
Image: Icons representing various special functions and reset services available on the XTOOL IP616 V2.0.

3.4 IMMO Reset / Key Programming

The IP616 V2.0 includes key programming functions, allowing you to disable lost vehicle keys and program new replacement key fobs. This is useful for adding new car keys, performing remote learning, and calculating PIN codes. It supports functions such as:

  • Read PIN Code
  • Check Number of Keys
  • Generate Dealer Key
  • All Key Lost
  • Add Key

For advanced key programming, it works with an EEPROM Adapter for Pin Code Reading, Vehicle Module Initializing, and Chip programming. Please note that not all cars support key programming; contact XTOOL support with your specific car model to check compatibility before purchasing.

XTOOL IP616 V2.0 IMMO Key Programming Screen
Image: The IMMO Key Programming interface, illustrating options for adding new keys and handling all keys lost scenarios.

3.5 Advanced ECU Configuration

The ECU Configuration feature allows you to customize vehicle functions and activate hidden features to enhance comfort and driving experience. This includes activating higher-level car functions and disabling unwanted features. Examples include controlling windows with the remote fob, disabling daytime running lights, disabling seat belt chimes, and folding rear-view mirrors. This function is available for specific cars from brands like VW, AUDI, SKODA, BENZ, and Mitsubishi. Always verify compatibility with your vehicle's Make/Model/Year/VIN before attempting ECU configuration.

XTOOL IP616 V2.0 Advanced ECU Configuration Screen
Image: The Advanced ECU Configuration screen, showing options to refresh hidden features, update vehicle functions, adjust performance, and personalize settings.

3.6 8-in-1 Live Data Graphing

The IP616 V2.0 provides powerful data graphing capabilities, allowing you to view up to 8 individual sensor data streams simultaneously on one screen. This multi-dimensional real-time data display helps in better comparison and analysis of vehicle performance. Live data can be displayed in text, graph, or waveform formats. You can customize specific PIDs (Parameter IDs) and export live data streams as CSV files for storage and comparison over time.

XTOOL IP616 V2.0 8-in-1 Live Data Graphing
Image: Examples of 8-in-1 live data graphing, showing multiple sensor readings in graph, text, list, column, and waveform formats.

3.7 Complete OBD2 Functions

The scanner supports all standard OBD2 functions for emissions-related diagnostics:

  • Reading Codes: Displays detailed descriptions of Diagnostic Trouble Codes (DTCs).
  • Erasing Codes & Reset: Turns off the Check Engine Light (MIL), clears codes, and resets monitors.
  • Data Stream: Reads and displays live ECU/PCM data stream, plotting functions graphically and storing freeze frame data.
  • I/M Readiness Status: Shows whether emissions-related systems are operating correctly and ready for testing.
  • Read Live Data Stream: Displays continuous data stream from a vehicle in live graphic (waveform) display.
  • View Freeze Frame Data: Checks vehicle conditions recorded by the on-board computer when an emission-related fault occurs.
  • O2 Sensor Test: Retrieves and views O2 sensor monitor test results.
  • On-Board Monitor Test: Retrieves and displays test results for emission-related powertrain components and systems.
  • Read Vehicle Information: Displays VIN (Vehicle Identification Number), CID (Calibration ID), and CVN (Calibration Verification Number).
  • Component Test: Actuates certain vehicle components via commands from the scanner to test their operability.
XTOOL IP616 V2.0 Complete OBD2 Functions
Image: An overview of the complete OBD2 functions available on the XTOOL IP616 V2.0, including reading/clearing DTCs, live data, and I/M readiness.

3.8 FCA AutoAuth Access

The IP616 V2.0 provides access to the Security Gateway Module (SGW) on 2018 and newer Fiat/Chrysler/Dodge/Jeep vehicles (2018-2025). This allows you to log in to your FCA account and perform advanced services that would otherwise be restricted, such as clearing fault codes, performing action testing, maintenance resets, and key matching. This feature eliminates the need for an FCA 12+8 cable.

XTOOL IP616 V2.0 FCA AutoAuth Login Screen
Image: The FCA AutoAuth login screen, detailing the 4 steps for registration, account setup, scanner addition, and software update for 2018+ FCA vehicles.

3.9 CAN FD / DoIP Protocol Support

The IP616 V2.0 is built with support for new communication protocols, including CAN FD and DoIP, without requiring extra adapters. This allows it to work with newer vehicles, such as post-2020 GM models (e.g., Chevrolet Onix, Tracker, Suburban, Tahoe, Cadillac Escalade, GMC Yukon) and DoIP-compatible vehicles like BMW (F&G chassis), Volvo (2018+), Land Rover, and Jaguar (2017+). These protocols enable faster data rates and enhanced diagnostic capabilities.

XTOOL IP616 V2.0 CAN FD & DoIP Protocol Support
Image: Explanation of CAN FD and DoIP protocol support, listing compatible vehicle brands and models.

3.10 Vehicle Coverage

The XTOOL InPlus IP616 V2.0 supports over 10,000 12V vehicles (not compatible with 24V heavy-duty trucks) manufactured after 1996, including some 2024/2025 models. It covers over 150 US, European, and Asian car brands. For a detailed list of supported models, please refer to the official XTOOL website or contact customer support.

XTOOL IP616 V2.0 10000+ Worldwide Vehicle Coverage
Image: A world map illustrating the extensive vehicle coverage of the XTOOL IP616 V2.0, categorized by US, Europe, and Asian cars.

4. Maintenance

4.1 Software Updates

The XTOOL InPlus IP616 V2.0 comes with lifetime free software updates. These updates are released frequently to continuously improve the scanner's capabilities and vehicle coverage. You can perform updates with a one-click Wi-Fi update feature directly from the device.

4.2 Cleaning and Storage

To maintain the device, wipe the screen and exterior with a soft, damp cloth. Avoid using abrasive cleaners or solvents. Store the scanner in its plastic case in a cool, dry place away from direct sunlight and extreme temperatures when not in use.

5. Troubleshooting

5.1 Common Issues and Solutions

  • Device not powering on: Ensure the battery is charged. Connect the charger and try again.
  • No communication with vehicle: Check if the OBD-II cable is securely connected to both the scanner and the vehicle's port. Ensure the vehicle's ignition is on.
  • Language not supported after selection: Contact XTOOL support with your device's Serial Number (S/N) for authorization and activation of the desired language.
  • Key programming or ECU configuration not working for a specific vehicle: These functions may have vehicle-specific compatibility limitations. Contact XTOOL support with your vehicle's Make/Model/Year/VIN to confirm compatibility.
  • Slow response or freezing: Ensure the device has sufficient storage space. Close unnecessary applications. If issues persist, a factory reset might be necessary (back up data first).

6. Specifications

FeatureSpecification
Model NameXTOOL IP616 Car Diagnostic Tool
Hardware Version2025
Software VersionNewest
Operating SystemAndroid 10
Display7 inch Touch Screen with 1024x600 Resolution
Memory2G (RAM) + 32G (ROM)
Battery5000mAh, 3.65V lithium-polymer battery
Item Weight2.5kg
Item Dimensions (L x W x H)24.9cm x 3cm x 14.2cm
MaterialPlastic
CertificationCE, External Testing Certification: ce
Package Dimensions (L x W x H)22cm x 10cm x 5cm
Package Weight1.0kg
XTOOL IP616 V2.0 vs Other Scanners Comparison
Image: A comparison table highlighting the superior features of the XTOOL IP616 V2.0 against other diagnostic scanners, including service resets, live data PIDs, full diagnostics, screen size, OS, car brands, protocol, and update frequency.

7. User Tips

  • Data Analysis: Utilize the 8-in-1 live data graphing feature to monitor multiple PIDs simultaneously. Exporting live data streams as CSV files allows for detailed historical analysis and comparison.
  • Diagnostic Reports: Take advantage of the 'Save and Share' option to save diagnostic reports within the software and easily share them via email or print them as PDFs. This is useful for record-keeping or consulting with other mechanics.
  • Vehicle Compatibility: While the IP616 V2.0 has broad coverage, always confirm compatibility for specific advanced functions (like key programming or ECU configuration) by contacting XTOOL support with your vehicle's Make/Model/Year/VIN.
  • 24V Vehicles: Remember that the scanner is designed for 12V vehicles and is not compatible with 24V heavy-duty trucks.

8. Warranty and Support

8.1 Warranty Information

The XTOOL InPlus IP616 V2.0 Automotive Scanner comes with a 3-year warranty.

8.2 Customer Support

XTOOL provides 24/7 technical support and online remote support for its products. For any inquiries regarding language activation, vehicle compatibility, or technical assistance, please contact XTOOL support at xtooldirect@outlook.com.

XTOOL IP616 V2.0 Support and Warranty
Image: XTOOL support features, including 2-year repair (note: product data states 3-year warranty), continuously updated app and software, support for more incoming vehicles, and 24/7 tech support.

XTOOL IP616 Automotive Diagnostic Scan Tool: 2024 Newest All Systems Car Scanner

XTOOL IP616 Automotive Diagnostic Scan Tool: 2024 Newest All Systems Car Scanner

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