Awgem SH1/SH2 Mini Spot Welding Machine User Manual

1. Introduction

Thank you for choosing the Awgem SH1/SH2 Mini Spot Welding Machine. This device is designed for precise and efficient spot welding of various battery types and thin metal sheets. Its compact, 2-in-1 design integrates the welding machine and pen, offering flexibility and ease of use for both professionals and DIY enthusiasts. This manual provides essential information for safe and effective operation, maintenance, and troubleshooting.

2. Key Features

• 2-in-1 Lightweight Design: Integrated welding machine and pen for flexible, single-handed operation, eliminating bulky split types.
• Smart Chip Technology: Features an industrial-grade temperature sensor and safety chip for real-time monitoring, abnormal millisecond power-off, and automatic current overload adjustment, ensuring safe welding.
• Dual Welding Modes: Offers both automatic and manual modes for flexible control, utilizing double pulse millisecond welding for firm and reliable weld points.
• Adjustable Welding Pin Spacing: Welding pin spacing can be freely adjusted from 0.5mm to 3mm by loosening the fixing screw and moving the pins.
• Wide Application Range: Suitable for 18650/26650/36650 cylindrical batteries, mobile phone battery spot welding, button battery spot welding, manual DIY splicing assembly, and electronic/electrical equipment maintenance.
• Long-lasting Battery: Equipped with a new safety battery cell, offering increased cycle life (+300%) and up to 1500 solder joints per charge.
• Comprehensive Protection: Includes multiple safety features such as anti-impact, voltage stabilization, short circuit, low temperature, high temperature, overcharge, and over-discharge protection.

3. Specifications

Note: Welding performance may vary based on environment and material. Data is based on Awgem laboratory testing.

4. Package Contents

The package includes the following items:

• Spot welder (including welding pins) x1
• Charging cable x1
• Nickel strip x1
• Sandpaper x1

Image showing the spot welder, welding needles, nickel strip, Type-C charging cable, sandpaper, and product instructions.

5. Setup and Assembly

5.1 Charging the Device

Before first use, ensure the spot welder is fully charged. Connect the provided Type-C charging cable to the device and a compatible 5V/2.1A power source. The device can be charged and used simultaneously.

5.2 Welding Pin Replacement and Adjustment

The welding pins are replaceable and their spacing is adjustable to suit different welding needs.

1. Loosen Screws: Loosen the fixing screws of the welding pins on both sides of the device.
2. Remove Pin: Carefully remove the old soldering pin along its direction.
3. Install New Pin & Adjust Spacing: Install the new soldering pins. Adjust the spacing between 0.5mm and 3mm by moving the welding needles up or down as needed.
4. Tighten Screws: Once the desired spacing is achieved, tighten the fixing screws on both sides to secure the pins.

Note: To disassemble and replace the needle, use a 3mm outer diameter cross screwdriver. Forcibly removing screws without proper tools may damage the shell.

Visual guide for replacing and adjusting welding pins.

Diagram illustrating the adjustable welding pin spacing from 0.5mm to 3mm.

Comparison highlighting the advantages of the Awgem SH1 Scientific Welding Needle over threaded and parallel types.

6. Operation

6.1 Power On/Off and Mode Selection

• Power On/Off: Press and hold the ON/OFF/Option Toggle Key (top button) for 2 seconds to power the device on or off.
• Switch Welding Mode: Press and hold the Manual Welding Key (bottom button) for 2 seconds to toggle between Automatic (A) and Manual (M) welding modes.

Image demonstrating the power button, adjustment key, and manual welding key, along with automatic and manual welding examples.

6.2 Adjusting Parameters (Gear Adjustment)

• Adjust Parameters: Short press the Adjustment Key (top button) to cycle through and adjust welding parameters (gears).
• Toggle Integer/Decimal: Press and hold the Adjustment Key to toggle between integer and decimal values for gear adjustment.

Image illustrating the device's low power consumption, long battery life (1500 solder joints), and automatic shutdown feature.

6.3 Welding Process

Place the materials to be welded between the welding pins. The device will automatically detect contact and initiate the welding process in automatic mode, or you can manually trigger it in manual mode. Ensure proper contact for firm welds.

Product demonstration video showing automatic and manual welding, control adjustments, and pin spacing changes.

Chart showing welding pulse and oxidation removal pulse, along with maximum weldable thicknesses for various materials.

7. Maintenance

• Clean Welding Pins: Regularly clean the welding pins to ensure optimal conductivity and prevent residue buildup. Use the provided sandpaper or a fine abrasive to gently clean the tips.
• Storage: Store the device in a dry, cool place away from direct sunlight and moisture.
• Battery Care: To prolong battery life, avoid fully discharging the device frequently. Charge it regularly, even if not in use for extended periods.
• Inspection: Periodically inspect the device for any signs of damage, loose connections, or wear and tear.

8. Troubleshooting

• Poor Welds: Ensure welding pins are clean and sharp. Adjust welding pin spacing for optimal contact. Increase the gear setting for more power. Ensure the battery is sufficiently charged.
• Device Not Powering On: Check battery charge level. Ensure the power button is pressed and held for the required 2 seconds.
• Overheating: The device has built-in temperature control protection. If it overheats, it may automatically shut down. Allow it to cool down before resuming operation.
• False Welding Points: Ensure welding pins are properly aligned and tightened. Adjusting the welding pin spacing can help achieve firm welds.

9. Safety Guidelines

• Always wear appropriate personal protective equipment, including safety glasses, when operating the spot welder.
• Do not touch the welding pins during operation or immediately after use, as they can be hot.
• Ensure the work area is well-ventilated and free from flammable materials.
• Keep the device away from children and pets.
• Do not attempt to disassemble or modify the device beyond the specified maintenance procedures.
• Avoid welding materials thicker than recommended specifications to prevent damage to the device.
• The device features multiple protections including anti-impact, voltage stabilization, short circuit, low/high temperature, overcharge, and over-discharge protection.

Diagram illustrating the various intelligent protection mechanisms built into the device.

10. User Tips

• For best results, practice on scrap materials before working on your main project.
• Experiment with different gear settings to find the optimal power for your specific material and thickness.
• Ensure the nickel strip and battery terminals are clean for a strong weld.
• The 2-in-1 design allows for comfortable long-term use due to its balanced weight distribution and ergonomic grip.

11. Warranty and Support

For any product inquiries, technical support, or warranty information, please refer to the official product documentation or contact the seller directly. A detailed user manual in PDF format is available for download: User Manual (PDF).