1. Introduction
Thank you for choosing the FLUIDYNE Aluminum Radiator with Electric Fan for your Kawasaki Brute Force 650 (2006-2011) or 750 (2005-2007) ATV. This high-performance cooling solution is designed to provide superior heat dissipation, ensuring optimal engine temperature and longevity for your vehicle. Please read this manual thoroughly before installation and operation to ensure proper use and safety.
2. Safety Information
- Always wear appropriate personal protective equipment (PPE) such as gloves and eye protection when working on your vehicle.
- Ensure the engine is cool before attempting any work on the cooling system to prevent burns from hot coolant or engine components.
- Disconnect the vehicle's battery before performing any electrical work.
- Handle sharp edges of the radiator and fan with care to avoid injury.
- Dispose of old coolant responsibly according to local regulations.
- If you are unsure about any step, consult a qualified mechanic.
3. Specifications
| Feature | Specification |
|---|---|
| Brand Name | FLUIDYNE |
| Material | Aluminum |
| Origin | Mainland China |
| Country/Region of Manufacture | China |
| Package Weight | 6.0 kg |
| Package Dimensions (L x W x H) | 10 cm x 15 cm x 10 cm |
| Compatibility | Kawasaki 4X4i KVF BRUTE FORCE 650 (2006-2011), 750 (2005-2007) |
4. Package Contents
Upon opening your package, please verify that all components are present and undamaged:
- 1 x Aluminum Radiator
- 1 x Electric Cooling Fan (pre-installed or separate, depending on model)
- 1 x Fan Mounting Kit (includes plastic mount tabs, plastic rods, foam pads, springs, zip ties, lock washers/disks)
- (Optional) Hoses and clamps (check your specific order)
If any items are missing or damaged, please contact customer support immediately.
5. Installation Instructions
This section details the installation of the electric fan onto the radiator. Ensure the radiator is clean and ready for fan attachment.
5.1. Electric Fan Installation (Quick Mount Zip Kit)
- Prepare the Fan and Radiator: Place the fan on your radiator as if you're ready to install it. Identify the four grooves built into the fan for mounting.
- Insert Mount Tabs: Grab the 4 black plastic mount tabs and insert them into the grooves built into the fan. We recommend using the 4 slots that form an X pattern for balanced mounting.
- Center the Holes: Center the holes on the mount tabs so you can look through them. The goal is to align them with the thin mesh-like radiator material, centered between the coolant tubes.
- Push Plastic Rods: Push a plastic rod through the centered holes. The plastic should pass through the radiator material and between two coolant tubes. It's best if the plastic doesn't touch the coolant tubes.
- Secure Tabs (if applicable): Some fans may have two top mount tab slots, two bottom, and one slot on the left and right horizontal side. Use these as needed for a balanced mounting. Use good judgment for other mount points.
- Place Foam Pad and Spring: Once your 4 tabs are installed, place a foam pad under each tab hole. Then, grab a spring and place it on the tab.
- Push Through Radiator: Push the zip tie-like strap through the radiator. It will pop out on the front or other side of the radiator.
- Secure with Clips/Washers: On the front of the radiator, where the black plastic rods of the zip tie-like straps poke out, place another foam pad on each rod. Grab one of your 4 plastic clips or lock washer-like disks. Slide it down the rod and get 2 clicks after it's tight.
- Tensioning: The spring on the other side will provide tension to hold the fan firmly but not too tight.
- Trim Excess: Cut down the plastic strips so they don't stick out too far. Wire cutters or scissors will work. Your fan is now installed!
Figure 1: Fan with mounting tabs and highlighted radiator areas for installation.
Figure 2: Spring and foam pad positioned under a fan mounting tab.
Figure 3: Plastic rod secured through radiator fins with foam pad and washer.
5.2. Video Guide: Electric Fan Installation
Video 1: Step-by-step demonstration of installing electric fans onto a radiator using the provided zip tie kit.
After the fan is securely mounted to the radiator, proceed with installing the entire radiator assembly into your Kawasaki ATV according to your vehicle's service manual. Ensure all hoses are properly connected and clamped, and the system is filled with the correct coolant mixture.
6. Operation
The electric cooling fan is designed to activate automatically when the engine coolant reaches a predetermined temperature, ensuring efficient cooling. It will help maintain optimal engine operating temperatures, especially during low-speed operation or in demanding conditions where natural airflow is insufficient.
- After installation, start the engine and allow it to reach operating temperature.
- Monitor the temperature gauge to ensure the system is functioning correctly.
- The fan should cycle on and off as needed to maintain temperature.
- Check for any leaks around hose connections and the radiator itself.
7. Maintenance
Regular maintenance will prolong the life and efficiency of your radiator and fan.
- Cleaning: Periodically inspect the radiator fins for debris (mud, leaves, insects). Carefully clean the fins with a soft brush or low-pressure water spray to ensure unobstructed airflow. Avoid high-pressure washers directly on the fins, as this can bend them.
- Coolant Level: Regularly check the coolant level in the reservoir and top up as necessary with the manufacturer-recommended coolant.
- Hose Inspection: Inspect all coolant hoses for cracks, leaks, or swelling. Replace any damaged hoses promptly.
- Fan Operation: Occasionally check that the fan spins freely and activates when the engine gets hot. Listen for unusual noises from the fan motor.
- Mounting Security: Verify that the fan and radiator remain securely mounted and that all connections are tight.
8. Troubleshooting
Here are some common issues and their potential solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Engine Overheating | Low coolant level, blocked radiator fins, faulty fan, air in system | Check coolant, clean fins, inspect fan wiring/operation, bleed air from system |
| Fan Not Activating | Blown fuse, faulty wiring, defective temperature sensor, faulty fan motor | Check fuse, inspect wiring, test sensor, test fan motor |
| Coolant Leak | Loose hose clamp, damaged hose, radiator puncture, faulty cap | Tighten clamps, replace damaged parts, inspect radiator for damage, replace cap |
| Unusual Fan Noise | Debris in fan, worn bearings, loose fan blades | Clear debris, inspect fan for damage, replace fan if necessary |
9. User Tips
No specific user tips are available at this time. Always refer to your vehicle's service manual for additional guidance on cooling system maintenance and best practices.
10. Warranty and Support
10.1. Warranty Information
All items come with a 1-year warranty. If you receive a defective item, please inform us within 3 days of receiving the package. Returned goods must be in their original condition to qualify for a refund or exchange. Buyers are responsible for the shipping cost of return postage. Shipping and insurance costs are non-refundable. We guarantee the best quality and service for every customer.
10.2. Customer Support
We offer 24 hours, 7 days a week customer service. If you have any questions or concerns regarding your product, please feel free to email us anytime. We will reply to you as soon as possible. Thank you for your understanding.
