Camecho Engine Camshaft Timing Lock Tool Set Kit User Manual

1. Introduction

This manual provides essential information for the proper use and maintenance of your Camecho Engine Camshaft Timing Lock Tool Set Kit. This specialized tool kit is designed for precise engine timing adjustments and timing belt replacement on specific Citroen and Peugeot petrol engines. Please read this manual thoroughly before use to ensure safe and effective operation.

2. Product Overview and Components

The Camecho Engine Camshaft Timing Lock Tool Set Kit includes a collection of specialized tools housed in a durable blow-moulded carry case, designed to secure engine components in their correct timing positions.

Figure 1: Complete Camecho Engine Timing Tool Set in blue storage case.

Figure 2: Open blue storage case showing the organized timing tools.

Kit Contents:

• Camshaft Locking Plates (various designs)
• Crankshaft Pulley Holding Tool
• Tensioner Tool
• Blow-moulded storage case

Figure 3: Close-up of a camshaft locking plate tool.

Figure 4: Two timing tools: a camshaft locking plate and a tensioner tool.

Figure 5: Crankshaft pulley holding tool.

Figure 6: Closed blue storage case for the timing tool set.

3. Specifications and Compatibility

Product Dimensions and Weight:

Engine Compatibility:

This tool kit is compatible with PSA 1.0 and 1.2 VTi Pure-Tech three-cylinder petrol engines with belt drive.

• Engine Codes: 1.0 VTi - EBO (ZMZ), ZMZ(EBO); 1.2 VTi - EB2(HMZ)

Vehicle Compatibility:

• Citroen:
  • C3 III (2012-2015)
  • C4 Cactus (2014-2015)
  • C-Elysee (2012-2015)
  • DS3 (2012-2015)
• Peugeot:
  • 108 (2014-2015)
  • 208 (2012-2015)
  • 308 (2013-2015)
  • 2008 (2013-2015)

4. Safety Information

• Always wear appropriate personal protective equipment (PPE), including safety glasses and gloves, when working on engines.
• Ensure the vehicle is securely supported on jack stands before commencing any work.
• Disconnect the vehicle's battery before performing any engine work to prevent accidental starting or electrical shorts.
• Refer to the vehicle manufacturer's service manual for specific procedures and torque specifications. This tool kit is intended to be used in conjunction with official service information.
• Do not force tools into position. If a tool does not fit correctly, re-check compatibility and alignment.
• Keep tools clean and free from oil or grease to prevent slips.
• Store tools safely in their case when not in use.

5. Setup and Installation

This tool kit is designed to assist in the precise timing of camshafts and crankshafts during timing belt replacement or engine repair. The following are general steps; always consult your specific vehicle's service manual for detailed, model-specific instructions.

1. Preparation: Ensure the engine is cool. Disconnect the battery. Remove any components obstructing access to the timing belt, camshafts, and crankshaft (e.g., engine covers, auxiliary belts, crankshaft pulley).
2. Locate Timing Marks: Rotate the crankshaft manually (using appropriate methods as per service manual) until the engine is at Top Dead Center (TDC) on cylinder 1, and the factory timing marks align.
3. Install Camshaft Locking Tools: Insert the appropriate camshaft locking plates into their designated positions on the camshafts. These tools are designed to prevent the camshafts from rotating.
4. Install Crankshaft Locking Tool: Use the crankshaft pulley holding tool or a specific crankshaft locking pin (if included or required by the vehicle manual) to secure the crankshaft in its timed position.
5. Timing Belt Removal/Installation: With the engine components locked, you can safely remove the old timing belt and install the new one, following the vehicle manufacturer's tensioning procedures.
6. Verify Timing: Once the new belt is installed and tensioned, remove all timing tools. Rotate the engine manually through at least two full revolutions of the crankshaft to ensure no interference and that timing marks still align. Re-install all removed components.

6. Operating Instructions

The tools in this kit are passive locking devices. Their operation involves correctly identifying the specific locking points on your engine's camshafts and crankshaft, and then inserting the corresponding tools to hold these components in their precise timed positions. This prevents rotation while the timing belt is removed or installed, ensuring the engine's valve timing remains correct.

• Each tool is uniquely shaped to fit only its intended location. Do not modify tools or force them into place.
• Ensure tools are fully seated and secure before proceeding with any work that could cause engine components to rotate.
• The crankshaft pulley holding tool is used to counter-hold the crankshaft pulley while loosening or tightening the central bolt, preventing the crankshaft from turning.

7. Maintenance

• Cleaning: After each use, clean all tools with a clean cloth to remove any oil, grease, or debris.
• Inspection: Regularly inspect tools for any signs of wear, damage, or deformation. Do not use damaged tools.
• Storage: Store the tool kit in its original blow-moulded case in a dry, clean environment to protect it from rust and damage.

8. Troubleshooting

• Tools do not fit: Double-check the vehicle and engine compatibility against the specifications provided in this manual and your vehicle's service manual. Ensure the engine is correctly positioned at TDC.
• Engine timing issues after use: This typically indicates an error in the timing belt installation process, not a fault with the tools themselves. Re-verify all steps, especially the correct seating of the timing tools and tensioning of the belt, consulting the vehicle service manual.
• Damaged tool: Discontinue use immediately. Contact the seller for assistance.

9. User Tips

• Always cross-reference the tool kit's compatibility with your specific vehicle's year, make, model, and engine code before starting any work.
• Consider marking the timing belt and pulleys with paint or a marker before removal as an additional visual reference, although the locking tools are the primary method for accurate timing.
• When tightening bolts, always use a torque wrench to meet manufacturer specifications.

10. Warranty and Support

For any questions regarding the use, compatibility, or potential issues with your Camecho Engine Camshaft Timing Lock Tool Set Kit, please contact the seller or manufacturer directly. Keep your purchase receipt for any warranty claims.