DIY ARM-21N2

DIY ARM-21N2 6DOF Robot Arm Kit User Manual

Model: ARM-21N2

1. Introduction

The ARM-21N2 is a 6 Degrees of Freedom (DOF) metal robotic arm kit designed for enthusiasts, students, and researchers. This unassembled kit provides a robust platform for learning about robotics, mechanics, and servo control. Its all-metal construction and bearing-connected joints ensure durability and smooth operation. This manual provides essential information for assembly, operation, maintenance, and troubleshooting.

2. Safety Information

  • This product is an unassembled kit and contains small parts. Keep out of reach of small children.
  • Assembly involves handling electronic components and tools. Always exercise caution to prevent injury.
  • Ensure all electrical connections are secure and correct before applying power to avoid short circuits or damage.
  • Keep hands and loose clothing clear of the robot arm's moving parts during operation to prevent pinching or entanglement.
  • Use appropriate power supplies as specified for the servos to prevent overheating or malfunction.

3. Package Contents

The ARM-21N2 kit is available in different configurations. Please verify your package against the list below:

  • Frame Only Option:
    • 1 x Set of Robot Arm Frame components (metal plates, fasteners, bearings)
  • With 20KG Digital Servos Option:
    • 1 x Set of Robot Arm Frame components
    • 6 x 20KG Digital Servos
  • With 25KG Digital Servos Option:
    • 1 x Set of Robot Arm Frame components
    • 6 x 25KG Digital Servos

Note: Control circuits, suction cups, grippers, and other accessories are NOT included and must be sourced separately.

4. Assembly Instructions

The ARM-21N2 robot arm kit requires assembly. Detailed assembly instructions are provided with the kit. Please follow them carefully. Below is a general overview of the assembly process:

  1. Unpack and Identify Components: Carefully unbox all parts and compare them against the provided parts list. Organize components to ensure easy access during assembly.
  2. Assemble the Base: Begin by assembling the base structure of the robot arm. Ensure all fasteners are tightened securely.
  3. Attach Servos to Frame Sections: If your kit includes servos, mount each servo to its corresponding arm segment using the provided screws and brackets. Pay attention to the orientation of each servo.
  4. Connect Frame Sections: Gradually connect the arm segments, forming the full 6DOF structure. Ensure that all movable joints are connected by bearings for smooth movement.
  5. Install the Gripper Holder: Attach the gripper holder to the end effector of the arm. This holder is designed to accommodate various end-effectors (not included).
  6. Wiring (General Guidance): Connect the servo wires to your chosen control board (e.g., Arduino, Raspberry Pi, or dedicated servo controller). Ensure correct polarity and pin assignments. Refer to your control board's documentation for specific wiring diagrams.
Components of the robot arm frame laid out, prior to assembly.
Figure 4.1: Components of the robot arm frame laid out, prior to assembly.
Detailed view of robot arm frame parts, including metal plates and brackets.
Figure 4.2: Detailed view of robot arm frame parts, including metal plates and brackets.
Various metal components and fasteners for the robot arm assembly.
Figure 4.3: Various metal components and fasteners for the robot arm assembly.
Servo motors and their mounting hardware, ready for integration into the arm.
Figure 4.4: Servo motors and their mounting hardware, ready for integration into the arm.
Close-up of a digital servo, showing its specifications and output shaft.
Figure 4.5: Close-up of a digital servo, showing its specifications and output shaft.
Fully assembled 6DOF robot arm kit, showing its metallic structure and digital servos.
Figure 4.6: Fully assembled 6DOF robot arm kit, showing its metallic structure and digital servos.
Side view of the assembled 6DOF robot arm, highlighting its articulation.
Figure 4.7: Side view of the assembled 6DOF robot arm, highlighting its articulation.
Front view of the assembled 6DOF robot arm, showcasing its compact design.
Figure 4.8: Front view of the assembled 6DOF robot arm, showcasing its compact design.
Top-down view of the assembled 6DOF robot arm, illustrating its range of motion.
Figure 4.9: Top-down view of the assembled 6DOF robot arm, illustrating its range of motion.
Close-up of the robot arm's base, showing mounting points and structural details.
Figure 4.10: Close-up of the robot arm's base, showing mounting points and structural details.

5. Operating Instructions

The ARM-21N2 robot arm is a mechanical platform. To operate it, you will need an external control system (not included). This typically involves:

  • Controller: A microcontroller (e.g., Arduino, ESP32) or single-board computer (e.g., Raspberry Pi) capable of generating Pulse Width Modulation (PWM) signals to control the servos.
  • Power Supply: A stable power supply appropriate for the number and type of servos used. Refer to servo specifications for voltage and current requirements.
  • Software/Firmware: Custom code or libraries to control the individual servo motors, allowing for precise positioning of each joint. Inverse kinematics algorithms may be used for more advanced control.
  • End-Effector: Attach a gripper, suction cup, or other tool to the gripper holder based on your application.

Each of the 6 degrees of freedom is controlled by a servo motor, allowing for a wide range of motion. Experiment with different servo angles to understand the arm's capabilities.

6. Maintenance

  • Regular Inspection: Periodically check all screws, nuts, and bolts for tightness. Vibrations during operation can cause fasteners to loosen.
  • Joint Lubrication: While the joints use bearings, light lubrication (e.g., silicone grease) on moving metal-on-metal contact points can help maintain smooth operation and reduce wear over time. Avoid over-lubricating servos.
  • Cleaning: Keep the robot arm free from dust and debris. Use a soft, dry cloth for cleaning. Avoid using harsh chemicals or excessive moisture.
  • Servo Care: Avoid continuously stalling the servos, as this can lead to overheating and damage. Ensure the arm's movements are within the servo's torque limits.
  • Cable Management: Ensure all wiring is neatly routed and secured to prevent snagging or damage during movement.

7. Troubleshooting

  • Arm Not Moving/Responding:
    • Check power supply: Ensure it is connected and providing sufficient voltage and current.
    • Verify wiring: Confirm all servo connections to the controller are correct (signal, VCC, GND).
    • Inspect controller code: Ensure your code is correctly sending PWM signals to the servos. Test individual servos if possible.
    • Check for mechanical obstructions: Ensure no parts are jammed or preventing movement.
  • Jerky or Inaccurate Movement:
    • Loose connections: Re-tighten any loose screws or connections in the arm structure or servo mounts.
    • Power supply issues: Insufficient current can lead to erratic servo behavior.
    • Servo calibration: Ensure your controller's PWM signals are correctly calibrated for the servo's full range of motion (500-2500usec pulse width for 180°).
  • Servo Overheating:
    • Reduce load: The arm might be attempting to lift or move too much weight.
    • Check for binding: Ensure all joints move freely without excessive friction.
    • Verify power supply voltage: Too high a voltage can cause overheating.

8. Specifications

General Robot Arm Specifications:

Type6 Degrees of Freedom (DOF) Robotic Arm
Construction MaterialMetal
JointsAll movable joints connected by bearings
Gripper Holder CompatibilityFits suction cups, electromagnets, forks, craws, grippers, etc.
Head Length Limit66mm (2.6")
Forearm Length Limit156mm (6.1")
Upper Arm Length Limit131mm (5.2")

20KG Digital Servo Specifications (if included):

Servo MotherboardDigital controller
Servo Size40 x 20.5 x 40.5mm (1.6 x 0.8 x 1.6")
Weight56g ±5% (0.1lb ±5%)
Working Voltage4.8-7.2V
Output TransmissionMetal gears + double bearings
No-load Speed0.14-0.18sec/60°
Stall Torque20.5kg.cm
Pulse Width500-2500usec
Rotation Angle180°
Dead Zone Width5usec
Midpoint Position1500usec
Output Shaft25T
Output Shaft HoleM3
Idling Current210-260mA
Blocking Current2100-2700mA
Waterproof LevelPreliminary
Shell MaterialAluminum alloy + plastic

25KG Digital Servo Specifications (if included):

Servo MotherboardDigital controller
Servo Dimensions40 x 20.5 x 40.5mm (1.6 x 0.8 x 1.6")
Weight62g ±5% (0.1lb ±5%)
Working Voltage4.8-7.2V (instant 8.2V)
Output TransmissionMetal gears + double bearings
No-load Speed0.145-0.185sec/60°
Stall Torque25.5kg.cm
Pulse Width500-2500usec
Rotation Angle180°
Dead Zone Width5usec
Midpoint Position1500usec
Output Shaft25T
Output Shaft HoleM3
Idling Current220-280mA
Blocking Current2250-2850mA
Waterproof LevelPreliminary
Shell MaterialAluminum alloy (in red) + plastic (in black)

9. User Tips

  • Start Simple: When first programming the arm, begin with simple movements for each joint individually before attempting complex sequences.
  • Power Management: Use a separate power supply for the servos and the control board to prevent voltage drops that can affect microcontroller stability.
  • Experiment with End-Effectors: The versatile gripper holder allows for various tools. Experiment with different end-effectors like electromagnets or custom grippers to expand the arm's functionality.

10. Warranty and Support

For warranty information, returns, or technical support, please contact the seller directly through your purchase platform. Keep your order details readily available when seeking assistance.

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