Automatic PP Pet Strap Band Strapping Machine

1. Introduction

This manual provides detailed instructions for the safe and efficient operation and maintenance of your Automatic PP Pet Strap Band Strapping Machine, Model KPW-8060. This machine is designed to automatically strap cartons and packages using PP or PET straps, significantly improving packaging efficiency and ensuring secure transit of goods. Please read this manual thoroughly before operating the machine.

2. Safety Information

• Always ensure the machine is properly grounded before connecting to power.
• Do not operate the machine with wet hands or in wet conditions.
• Keep hands and loose clothing away from moving parts during operation.
• In case of emergency, immediately press the red EMERGENCY STOP button on the control panel.
• Only qualified personnel should perform maintenance or repairs. Disconnect power before servicing.
• Ensure the work area is clear of obstructions and well-lit.

3. Product Overview

3.1 Key Features

• Fully automatic strapping without manual belt insertion.
• High working efficiency, equivalent to multiple semi-automatic machines.
• Four selectable packing methods: Manual, Pedal, Automatic, and Continuous.
• Precision-processed movement parts for micron-level matching accuracy.
• Key components made from high-strength, corrosion-resistant materials for long service life.
• Low packing noise and energy-saving stop-on-pack technology.
• Customizable arch size to accommodate various package dimensions.

3.2 Machine Components

Familiarize yourself with the main components of the strapping machine:

Image 1: Machine Components Diagram
This diagram illustrates the main parts: Aluminum Arch, Touch Ball, Auxiliary Packing Shaft, Parts Box, Control Panel, Working Table, Strap Roll, Feeding Strap Handle, and Moving Casters.

3.3 Control Panel Layout

The control panel provides access to all operational functions:

Image 2: Control Panel
Features include: Power Supply Indicator Light, Feeding/Outfeeding Button, Working Style Selection Method (Manual, Continuous, Automatic), Strap Button (Manual), and Emergency Switch.

4. Setup

4.1 Unpacking and Placement

1. Carefully remove the machine from its packaging.
2. Place the machine on a stable, level surface in a well-ventilated area. Ensure sufficient space around the machine for operation and maintenance. The machine is equipped with moving casters for easy repositioning.

4.2 Power Connection

1. Verify that the power supply matches the machine's requirements (1PH, 110V/220V, 50HZ/60HZ, 800W).
2. Connect the power cord to a grounded electrical outlet.

4.3 Strap Roll Installation

Install the PP or PET strap roll onto the designated strap roll holder on the side of the machine. Ensure the strap feeds smoothly into the machine's feeding mechanism.

Image 3: PP Belt Installation and Tension Adjustment
This image shows the strap roll and the mechanism for adjusting strapping tightness.

5. Operating Instructions

5.1 Basic Strapping Process

The basic strapping process involves three simple steps:

Image 4: Strapping Steps
1: Start the machine. 2: Place the box on the working table. 3: The machine performs strapping.

5.2 Selecting Operating Mode

The machine offers four different strapping methods, selectable via the 'Working Style Selection Method' knob on the control panel:

Image 5: Four Strapping Ways
This image details the four operating modes: Automatically, Touch, Button, and Pedal.

• Automatically: Turn the selector switch to the left. The machine will automatically and continuously pack.
• Touch: Turn the selector switch to the right. The goods will be automatically packed once when they hit the touch switch (sensing wheel).
• Button: Press the green 'Strap Button' on the control panel to manually initiate a strap cycle.
• Pedal: Step on the foot pedal switch one time to automatically pack once.

5.3 Adjusting Strapping Tightness

The strapping tightness can be adjusted to suit different package requirements. Refer to Image 3 for the location of the adjustment mechanism. Turn the knob clockwise for tighter strapping and counter-clockwise for looser strapping. The maximum tension adjustment range is 0-60kgs.

5.4 Sensing and Scroll Wheels

The machine utilizes sensing and scroll wheels for precise strap feeding and package detection.

Image 6: Sensing Wheel and Scroll Wheel
These components ensure accurate strap positioning and smooth package movement.

5.5 Demonstration Video

Watch this video for a visual guide on the automatic strapping process:

Video 1: Automatic Strapping Machine in Operation
This video demonstrates the fully automatic strapping of cartons, highlighting the ease of use and efficiency.

6. Maintenance

• Regularly clean the working table and strap path to prevent dust and debris buildup.
• Inspect the sensing and scroll wheels for wear and tear. Replace if necessary.
• Check all electrical connections for tightness and signs of damage.
• Lubricate moving parts as recommended in the full service manual (not provided here).
• Ensure the strap cutter is sharp and free of obstructions for clean cuts.

7. Troubleshooting

• Machine not starting: Check power connection, ensure the emergency stop button is not engaged, and verify the power indicator light is on.
• Strap not feeding: Check if the strap roll is installed correctly and not tangled. Ensure the strap path is clear.
• Poor strapping tension: Adjust the strapping tightness knob (refer to Section 5.3). Ensure the strap material is within the recommended specifications.
• Strap not sealing/cutting: Inspect the heating element and cutter for damage or debris. Contact support if issues persist.

8. Specifications

9. User Tips

• For optimal performance, use high-quality PP or PET straps within the recommended width and thickness.
• Regularly check the strap path for any small pieces of strap or debris that could cause jams.
• When strapping multiple boxes, consider using the 'Continuous' automatic mode for maximum efficiency.
• If strapping delicate items, start with a lower tension setting and gradually increase until the desired tightness is achieved without damaging the package.

10. Warranty and Support

This machine comes with a 1-year warranty. For any technical assistance, troubleshooting, or spare parts, please contact our support team. We offer online support, video technical support, and free spare parts during the warranty period. Our engineers are available to provide professional guidance and ensure your equipment operates smoothly.