Aideepen 36/48V 500W Intelligent Brushless Controller User Manual

1. Product Overview

The Aideepen Intelligent Brushless Controller is designed for electric bicycles and scooters, offering flexible power options for 36V and 48V systems with a 500W motor. It features an intelligent chip for smooth operation, quiet heat dissipation, and a waterproof design for durability.

Image: The Intelligent Brushless Controller with its wiring harness.

Image: Controller dimensions for installation planning.

2. Setup and Installation

This controller features a standardized interface design for simple installation. Refer to the wiring diagram below for proper connection to your electric vehicle.

Image: Detailed wiring diagram with labeled interfaces.

Wiring Guide:

• Electric Door Lock Key Cable: Connects to the ignition switch.
• Positive Power Cord: Main positive power input.
• Negative Power Cord: Main negative power input.
• Reversing Cable: For reverse function (if applicable).
• Liquid Crystal Instrument Cable: Connects to the LCD display.
• Three-speed Shift Cable: For switching between speed modes.
• Cruise Line: Activates the intelligent cruise function.
• Anti-theft Power Cable: Connects to the anti-theft system.
• Ignition Button Three-speed Cable: For ignition and speed control.
• Rotary Throttle Cable Motor: Connects to the throttle.
• Hall Wire: Connects to the motor's Hall sensors.
• Anti-theft Alarm Wire: Connects to the alarm system.
• High Battery Brake Cable: For high-level brake signal input.
• Low Battery Brake Cable: For low-level brake signal input.
• Learning Cables: Used for initial motor pairing/learning.
• Learning Cable: (Duplicate entry, likely refers to the same function as above)
• Hall Pointer Gauge Wire: Connects to a Hall sensor-based gauge.
• Motor Cables: Main power cables to the motor.
• Motor Cord: (Duplicate entry, likely refers to the same function as Motor Cables)

Ensure all connections are secure and insulated to prevent short circuits. Consult a professional if you are unsure about any wiring steps.

3. Operating Instructions

This controller offers several intelligent features to enhance your riding experience:

• Intelligent Cruise: Activate the cruise function via the dedicated cruise line connection. This allows the vehicle to maintain a constant speed without continuous throttle input.
• Three-speed Control: Utilize the three-speed shift cable to switch between different power output modes (e.g., low, medium, high speed) to suit your riding conditions and conserve battery.
• Anti-theft System: When connected to a compatible anti-theft system, the controller can integrate security features to protect your vehicle.
• Reverse Function: If your vehicle supports it, the reversing cable enables a reverse gear for easier maneuvering.

The intelligent chip ensures smooth acceleration and deceleration, providing a comfortable ride with minimal jitter.

4. Maintenance and Care

To ensure the longevity and optimal performance of your controller, follow these maintenance guidelines:

• Waterproof Design: The aluminum alloy shell provides splash-proof protection. While it can withstand wind and rain, avoid submerging the controller in water.
• Heat Dissipation: The quiet heat dissipation design helps maintain optimal operating temperature. Ensure the controller is installed in a location with adequate airflow and not covered by other components.
• Connection Checks: Periodically inspect all wiring connections for tightness and signs of wear or corrosion. Loose connections can lead to intermittent operation or damage.
• Cleaning: Keep the exterior of the controller clean and free from dust and debris. Use a dry, soft cloth for cleaning. Do not use harsh chemicals or solvents.
• Storage: If the vehicle is stored for an extended period, ensure the controller is kept in a dry, temperate environment.

5. Troubleshooting

If you encounter issues with your controller, consider the following:

• No Power: Check the main positive and negative power cord connections. Ensure the battery is charged and properly connected. Verify the electric door lock key cable is correctly wired and the ignition is on.
• Motor Not Responding: Inspect the motor cables and throttle connections. Ensure the learning cables have been used for initial motor pairing if required.
• Jittery Operation: While the controller is designed for smooth operation, ensure all connections are secure. If the issue persists, it might indicate a motor or sensor problem.
• Controller Not Working Without Hall Sensors: This intelligent brushless controller is generally designed to work with or without Hall sensors. If your motor does not have Hall sensors, ensure the Hall wire connections are either correctly configured for sensorless operation (if the controller supports auto-detection) or left disconnected as per the motor's requirements. Some controllers may require a specific setup for sensorless mode.
• Error Codes: If your LCD instrument displays error codes, consult your instrument's manual for specific meanings.

For persistent issues, contact customer support or a qualified technician.

6. Specifications

7. User Tips

• Hall Sensor Compatibility: The controller is designed to be intelligent and often supports both Hall-sensor and sensorless motors. If your motor lacks Hall sensors, the controller should automatically detect this and operate in sensorless mode. However, always verify your motor's specific requirements and the controller's capabilities.
• Initial Learning Phase: For optimal performance, especially with new motor installations, utilize the 'Learning Cables' to allow the controller to adapt to your motor's characteristics.
• Voltage Matching: Ensure your battery voltage (36V or 48V) matches the controller's operating range and your motor's specifications.

8. Warranty and Support

For any technical assistance, warranty claims, or support inquiries, please contact the seller or manufacturer directly. Keep your purchase records handy when contacting support.