KINGBOLEN BM560/BM580 6V 12V Battery Tester

KINGBOLEN BM560/BM580 6V 12V Battery Tester User Manual

Safeguard your battery with accurate and comprehensive testing.

1. Introduction

The KINGBOLEN BM560 and BM580 are professional 6V and 12V battery testers designed to quickly and accurately assess the health of various vehicle batteries. These devices support a range of tests including battery health, startup, charging, cranking, load, and ripple tests, along with voltage waveform monitoring and screenshot capabilities. They are essential tools for both professional mechanics and individual vehicle owners.

KINGBOLEN BM560 Battery Tester with various test functions
Figure 1: KINGBOLEN BM560 Battery Tester highlighting key functions.
KINGBOLEN BM580 Battery Tester showing vehicle applications
Figure 2: The BM580 is a versatile tool for various vehicles including ATVs, trucks, cars, motorcycles, and boats.

2. Key Features

  • Battery Health Test: Measures life, voltage, CCA, and internal resistance.
  • Startup Test: Analyzes cranking current and voltage to check starter motor performance.
  • Charging Test: Evaluates the charging system (generator, rectifier) for proper function.
  • Load Test: Assesses the battery's capacity to power electrical equipment.
  • Ripple Test: Monitors voltage fluctuations for charging system stability.
  • Voltage Waveform Monitoring: Real-time voltage fluctuation display with automatic record saving.
  • Reverse Polarity Protection: Prevents damage to the tester and battery from incorrect connections.
  • Screenshot Function: Capture and save up to 10 important data screens.
  • Lifetime Free Update: Via Mini USB interface for software updates and data export.
  • Multi-language Support: Includes Portuguese, Russian, English, German, Spanish, French, Italian, Japanese, Polish, Simplified Chinese, Traditional Chinese.
  • Wide Battery Compatibility: Supports Regular Flooded, AGM Flat Plate, AGM Spiral, EFB, and GEL batteries.
  • Broad Vehicle Application: Suitable for cars, motorcycles, trucks, RVs, ATVs, SUVs, boats, yachts, mowers, and golf carts.
  • Test Standards: Supports CCA (100-2000), IEC (100-1400), EN (100-2000), DIN (100-1400), CA (100-2000), BCI (100-2000), MCA (100-2000), SAE (100-2000), GB (2AH-220AH), JIS (26A17-245H52).
KINGBOLEN BM580 Multi-Functional Analyser showing various test icons
Figure 3: Overview of the multi-functional analysis capabilities.

3. Specifications

FeatureBM560BM580
Brand NameKINGBOLEN
Model NameBM560/BM580 6V 12V Battery Tester
OriginMainland China
MaterialPlastics
CertificationCE
Item TypeEngine Analyzer
Voltage Range4.9V~20V
Test RangesFor 6V 12V Battery
CCA Scope100-2000 CCA
AH Range2~220Ah
Temperature Range-20~50°C
Display Size1.8 inch2.4 inch
Software UpdateYes
Item Weight0.3kg
LanguagesEnglish, French, Russian, German, Italian, Japanese, Spanish, Portuguese, Polish, Simplified Chinese, Traditional Chinese
Battery Types SupportedRegular flooded, AGM flat plate, AGM spiral, GEL, EFB batteries
Comparison table of BM580 and BM560 features
Figure 4: Detailed comparison of BM580 and BM560 models.
Battery Standard table for KINGBOLEN testers
Figure 5: Supported battery test standards and their ranges.

4. Setup and Connection

  1. Prepare the Battery: Ensure the battery terminals are clean and free of corrosion for optimal contact.
  2. Connect the Tester: Attach the red clamp to the positive (+) battery terminal and the black clamp to the negative (-) battery terminal. The device features reverse polarity protection, so accidental incorrect connection will not damage the tester or battery. Ensure a good, secure connection.
  3. Power On: The tester will power on automatically once connected to the battery.
Connecting the battery tester clamps to a car battery
Figure 6: Proper connection of the battery tester to a vehicle battery, demonstrating reverse polarity protection.
Close-up of KINGBOLEN BM560 components: HD Color Screen, 4 Buttons, Mini USB Interface, Pure Copper Clip, Pure Copper Wire
Figure 7: Key components of the KINGBOLEN battery tester, including the pure copper clips for better conductivity.

5. Operating Instructions

Use the UP/DOWN arrow keys to navigate menu options, the OK key to confirm selections, and the BACK key to return to the previous screen.

Video 1: A demonstration of the KINGBOLEN BM560 battery tester's functions, including battery test, startup test, charging test, load test, and screen capture.
Multi-function button design showing long press for screenshot and return key function
Figure 8: Multi-function button design for navigation and screen capture.

5.1. Battery Test

  1. From the main menu, select "Check" and then choose "12V" or "6V" depending on your battery.
  2. Select "In Vehicle" or "Out of Vehicle" for the test mode.
  3. Choose the battery type (e.g., Regular Flooded, AGM Flat Plate, GEL) and input the CCA or AH value as specified on your battery.
  4. The tester will display the battery health (SOH), state of charge (SOC), internal resistance (R), and CCA value.
Battery Health Test display on BM560 showing SOH, SOC, R, and CCA
Figure 9: Example of a Battery Health Test result display.
In-vehicle and out-of-vehicle battery testing scenarios
Figure 10: The tester supports both in-vehicle and out-of-vehicle battery testing.

5.2. Startup Test (Cranking Test)

  1. Connect the tester to the battery.
  2. Select "Startup Test" from the menu.
  3. Follow the on-screen prompts to start the engine.
  4. The tester will analyze the cranking voltage and time, indicating if the starter motor is functioning correctly.

5.3. Charging Test

  1. Connect the tester to the battery.
  2. Select "Charging Test" from the menu.
  3. Start the engine and maintain RPM between 2500 to 3500 as instructed.
  4. Press the OK key to obtain the charging test result, which will show loaded voltage, unloaded voltage, ripple status, and overall charging system status.

5.4. Load Test

  1. Connect the tester to the battery.
  2. Select "Load Test" from the menu.
  3. Turn on electronic devices in the vehicle (e.g., car air conditioning, headlights) to simulate a load.
  4. Maintain engine RPM as instructed (e.g., 2000 to 2500 RPM).
  5. Press the OK key to get the load test result, which indicates the battery's capacity under load.

5.5. Ripple Test (Voltage Waveform Monitoring)

  1. Connect the tester to the battery.
  2. Select "Waveform" or "Ripple Test" from the menu.
  3. The screen will display a real-time graph of voltage fluctuations. A smaller waveform float indicates a more stable voltage.
  4. Start the engine and observe the waveform.

5.6. Screenshot Function

To capture a screenshot of the current display, long-press the "Up" and "Down" buttons simultaneously. The device can store up to 10 screenshots.

Diagram showing how to take a screenshot on the BM560 tester
Figure 11: Instructions for using the screenshot function.

6. Maintenance

  • Cleaning: Wipe the device with a soft, dry cloth. Do not use abrasive cleaners or solvents.
  • Storage: Store the tester in a clean, dry environment away from extreme temperatures and direct sunlight.
  • Cable Inspection: Regularly check the test cables and clamps for any signs of wear or damage. Replace if necessary.
  • Software Updates: Utilize the lifetime free update feature to ensure your device has the latest software and battery compatibility. Connect the tester to a computer via the Mini USB interface for updates.
KINGBOLEN BM560 connected to a computer for software update
Figure 12: Connecting the tester to a computer for software updates and data export.

7. Troubleshooting

Device does not power on:
Ensure the clamps are securely connected to the battery terminals with correct polarity. Check if the battery voltage is above 4.9V (the minimum operating voltage for the tester).
Inaccurate test results:
Verify that the battery terminals are clean and free of corrosion. Ensure the correct battery type and CCA/AH values are entered into the tester. Make sure the engine RPM is stable during charging and load tests as specified.
Screen is blank or frozen:
Disconnect the tester from the battery, wait a few seconds, and reconnect. If the issue persists, try updating the software via the Mini USB interface.
Cannot export data to PC:
Ensure the Mini USB cable is properly connected to both the tester and the computer. Check if the necessary drivers or software are installed on your computer (refer to the included CD or manufacturer's website).

8. User Tips

  • For the most accurate results, perform tests on a battery that has been at rest for at least 15 minutes after being charged or used.
  • Always ensure a strong, clean connection between the tester's clamps and the battery terminals. Poor contact can lead to inaccurate readings.
  • When performing the charging test, keep the engine RPM within the recommended range (2500-3500 RPM) for consistent results.
  • Utilize the screenshot function to document test results over time, which can help track battery degradation or identify intermittent issues.
  • Regularly check for software updates to ensure compatibility with new battery technologies and improved performance.

9. Warranty and Support

KINGBOLEN provides lifetime free software updates for the BM560/BM580 battery testers. For specific warranty details, technical support, or service inquiries, please refer to the official KINGBOLEN website or contact their customer service directly. Keep your purchase receipt for warranty claims.

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