DEWALT 7.2V LI-ION 1.0AH Battery

1. General Information & Safety

This manual provides essential instructions for the safe and effective use of your DEWALT 7.2V LI-ION 1.0AH battery (Model: DCB080). This battery is designed for use with compatible DEWALT 7.2V power tools, including models DCL023, DCF680, DCB095, DW4390, DCF680N1, DCF680N2, and DCF680G2.

Always read and understand all safety warnings and instructions provided with your power tool and battery charger before use.

Important Safety Instructions:

• Do not immerse the battery in water or other liquids.
• Do not store or use the battery in temperatures exceeding 122°F (50°C).
• Do not incinerate the battery, even if it is severely damaged or completely dead.
• Do not attempt to open, disassemble, or modify the battery pack.
• Avoid short-circuiting the battery terminals.
• Keep the battery away from children.
• Use only with specified DEWALT chargers.
• If the battery casing is cracked or damaged, do not use it.

Note: Due to technological upgrades, some products may experience changes in appearance or color, but this will not affect their functionality. If you cannot find the desired product, please provide a picture of the machine label for identification.

2. Product Overview

The DEWALT DCB080 is a compact and lightweight 7.2V Lithium-Ion battery, providing reliable power for your cordless tools. Its 1.0AH capacity ensures sufficient runtime for various tasks.

Figure 1: DEWALT 7.2V LI-ION 1.0AH Battery (DCB080)

Identifying Your Tool Model:

To ensure compatibility and proper service, it is crucial to correctly identify your DEWALT tool's model and type number. This information is typically found on the tool's rating label or name plate.

• Tool Type Number: This is a 10-digit unique identifier found on the tool's name plate. It helps distinguish between different versions of the same model.
• Tool Name: The tool name is usually written on the tool's housing.

Figure 2: How to identify tool type number and tool name

The model number identifies the specific tool, while the type number indicates different versions. Knowing both is important for obtaining correct service parts.

Figure 3: Examples of DEWALT rating labels

3. Setup and Charging

3.1 Initial Charge

Your battery pack is shipped in a low charge state to prevent potential problems. Before first use, the battery pack must be fully charged. Refer to your charger's instruction manual for complete charging procedures.

3.2 Charging Procedure

1. Plug the charger into an appropriate outlet.
2. Insert the battery pack firmly into the charger. The charging indicator light on the charger will indicate the charging status.
3. Once charging is complete, remove the battery pack from the charger.
4. Unplug the charger from the outlet.

Note: New battery packs or those that have been stored for an extended period may require several charge/discharge cycles to reach full capacity.

3.3 Installing the Battery

1. Align the battery pack with the battery port on your DEWALT 7.2V tool.
2. Slide the battery pack into the tool until it clicks securely into place. Ensure it is fully seated to prevent accidental dislodgement during operation.

3.4 Removing the Battery

1. Locate the battery release button(s) on the tool.
2. Press and hold the release button(s).
3. Slide the battery pack out of the tool.

4. Operating the Battery

The DCB080 battery powers your compatible DEWALT 7.2V cordless tools. Always ensure the battery is fully charged before starting any demanding tasks to maximize performance and runtime.

4.1 Optimal Performance

• Allow the battery to cool down before recharging, especially after heavy use.
• Avoid completely draining the battery whenever possible, as this can reduce its overall lifespan.
• For best results, use the battery in environments with moderate temperatures.

4.2 Battery Indicators (if applicable)

Some DEWALT tools or chargers may feature battery fuel gauges. Refer to your tool or charger manual for details on interpreting these indicators.

5. Maintenance and Storage

5.1 Cleaning

• Keep the battery terminals clean and free of dirt or grease. Use a clean, dry cloth to wipe them if necessary.
• Do not use water or cleaning solutions on the battery pack.

5.2 Storage

• Store the battery pack in a cool, dry place, away from direct sunlight and extreme temperatures.
• For long-term storage, it is recommended to store the battery at approximately 50% charge.
• Avoid storing the battery in a discharged state for extended periods, as this can lead to irreversible damage.

5.3 Disposal

Lithium-Ion batteries should not be disposed of with household waste. Always follow local regulations for proper recycling or disposal of Li-ion batteries. Many retailers and recycling centers offer battery recycling programs.

6. Troubleshooting

6.1 Battery Not Charging

• Ensure the charger is properly plugged into a working outlet.
• Verify that the battery pack is fully seated in the charger.
• Check for any visible damage to the battery pack or charger. If damaged, do not use.
• Ensure the battery and charger are within the recommended operating temperature range (typically 40°F to 105°F / 4°C to 40°C).

6.2 Reduced Runtime

• Ensure the battery is fully charged before use.
• The battery may be nearing the end of its lifespan. Li-ion batteries gradually lose capacity over time and charge cycles.
• Extreme temperatures (too hot or too cold) can temporarily reduce battery performance.
• Heavy-duty applications will naturally consume battery power faster.

6.3 Battery Overheating

• Stop using the tool immediately if the battery feels excessively hot.
• Allow the battery to cool down in a well-ventilated area before attempting to recharge or reuse.
• Overheating can be a sign of a faulty battery or charger. Discontinue use if overheating persists.

7. Specifications

8. Warranty and Support

For warranty information and customer support, please refer to the documentation provided with your original DEWALT tool or contact DEWALT customer service directly. Keep your purchase receipt as proof of purchase.

User Tips:

• Always use the correct charger for your DEWALT 7.2V Li-ion battery to prevent damage and ensure optimal charging.
• If you notice a significant decrease in battery life, it might be time to consider a replacement.
• Periodically check the battery terminals for debris and clean them to maintain good electrical contact.