diymore XY6506/XY6509

XY6506/XY6509 DC Buck Converter Instruction Manual

Adjustable Regulated Laboratory Power Supply Constant Voltage Current MPPT Charge Module

1. Introduction

The XY6506/XY6509 DC Buck Converter is a versatile and high-precision adjustable regulated laboratory power supply. It features a clear all-viewing-angle VA color LCD for easy monitoring and control. This module supports constant voltage (CV), constant current (CC), and constant power (CW) modes, making it suitable for various applications including MPPT solar charging. It also supports serial communication with the standard Modbus protocol and firmware upgrades for enhanced functionality.

XY6509 DC Buck Converter front view with specifications
Figure 1: XY6509 DC Buck Converter front view with key specifications. Input voltage: 12-72V, Output voltage: 0-65V, Output current: 0-9.000A, Power output: 585W, Storage space: 10 groups.
XY6509 DC Buck Converter highlighting panel and knob quality
Figure 2: The converter features an integrated molded frosted panel and a high-quality aluminum alloy knob. Note: The 585W is a conservative power rating. With software support, enabling a power output of up to 600W. Under optimal cooling conditions, the power output can reach between 580W and 600W.

2. Specifications

FeatureSpecificationFeatureSpecification
Product NameDC Buck Power SupplyModelXY6509
Input Voltage12-72VOutput Voltage0-65V
Output Current0-9.000APower Output585W
Voltage Accuracy±0.5% + 1 wordCurrent Accuracy±0.5% + 3 words
Voltage Resolution0.01VCurrent Resolution0.001A
Storage Data Group10 groupsSoft StartYES
Screen SizeOver 1.8-inch LCD (38*29mm visual range)Output Ripple Typical ValueVpp-150mV
MPPT FunctionSupport MPPT solar chargingBuzzerYES
Efficiency of ConversionAbout 95%Number of Buttons5
Product Size79*50*43mm (Without casing)Product Weight108g
Package Size104*70*52mmPackage Weight (Included)127g

Protection Mechanisms

  • Input Anti-Reverse Connection: Yes
  • Input Undervoltage Protection (LVP): Adjustable 10-75V, default 10V
  • Output Over-Voltage Protection (OVP): Adjustable 0-67V, default 67V
  • Output Overcurrent Protection (OCP): Adjustable 0-9.2A, default 9.2A
  • Output Over Power Protection (OPP): Adjustable 0-650W, default 650W
  • Over Temperature Protection (OTP): Adjustable 0-110°C, default 95°C
  • Overtime Protection (OHP): 1 minute - 99 hours 59 minutes, default off
  • Over Capacity Protection (OAP): Adjustable 0-9999Ah, default off
  • Over-Energy Protection (OPH): Adjustable 0-4200KWH, default off

3. Setup and Connections

Before connecting the device, ensure all power sources are off. Connect the input and output terminals carefully, observing polarity. The module supports various input interfaces and can be integrated into different systems.

3.1 Physical Dimensions and Mounting

Product size diagram with 4mm sockets
Figure 3: Product dimensions (With shell): 111mm (length) x 65mm (width) x 57mm (height). Features 4mm sockets for connections.
Product size and recommended opening size for installation
Figure 4: Product dimensions (Without casing): 79mm (length) x 50mm (width) x 43mm (height). Recommended opening size for panel mounting: 75.8mm x 39.6mm.

3.2 Input and Output Interfaces

Rich input interface diagram for DC Buck Converter
Figure 5: Input interfaces include PD interface (automatically activates 20V high voltage with PD charging head), power battery interface, DC5.5*2.5 plug, and plug-in terminal for DC 6.0-70V input. A spare expansion port is also available. Do not connect two or more input interfaces simultaneously.

3.3 Wiring and External Connections

Functional interfaces and wiring diagram of the DC Buck Converter
Figure 6: Internal wiring shows IN+ / IN- for input, OUT+ / OUT- for output. Features include dual inductance design, high-temperature resistant FeSiAl magnetic ring inductors, 2-stage RC filtering, intelligent temperature-controlled fan with large-area ventilation heat sinks, serial communication interface, and a 10k NTC 3950B external temperature sensor interface.
MPPT solar charging setup with external temperature probe
Figure 7: MPPT solar charging setup. Connect an external temperature probe to the NTC temperature probe interface for over-temperature protection. The battery icon will display after the battery is connected. Attention: This product has input anti-reverse connection protection. However, battery charging requires professional knowledge. Non-professionals should not charge directly to prevent fire and explosion.

4. Operating Instructions

The device features a user-friendly interface with several buttons and an encoder for precise control.

4.1 Button Functions

Button Function Introduction for DC Buck Converter
Figure 8: Button Function Introduction.
  • VSET Button:
    • Short Press: Set voltage (CV mode).
    • Long Press: Enter or exit the data group UI.
  • SW Button:
    • Short Press: Switch between input/output voltage display or shift digits during setting.
    • Long Press: Enter or exit the system settings UI.
  • ISET Button:
    • Short Press: Set current (CC mode).
    • Long Press: Enter or exit the data group settings UI.
  • Encoder Button:
    • Short Press: Switch between displaying output power (W), capacity (Ah), energy (Wh), time (h), and temperature (°C) in rotation.
    • Long Press: Turn on/off the key lock.
  • Power Button:
    • Short Press: Turn on/off the power output.
    • Long Press: Reset the capacity (Ah) / energy (Wh) / time (h) UI.

4.2 Basic Operation (Setting Voltage and Current)

Video 1: Demonstration of basic operations including power on, setting voltage and current, and using the encoder.

  1. Power On: Connect the input power supply. The device will boot up and display the current settings.
  2. Set Voltage:
    • Short press the VSET button. The voltage display will become editable.
    • Short press the SW button to shift between digits.
    • Rotate the Encoder to adjust the desired voltage value.
  3. Set Current:
    • Short press the ISET button. The current display will become editable.
    • Short press the SW button to shift between digits.
    • Rotate the Encoder to adjust the desired current value.
  4. Rapid Adjustment: Rotate the encoder quickly for larger adjustments.
  5. Toggle Display: Short press the Encoder button to cycle through output power (W), capacity (Ah), energy (Wh), time (h), and temperature (°C).
  6. Lock Operation: Long press the Encoder button to lock/unlock the operation, preventing accidental changes.

4.3 Data Group and System Settings

  1. Enter Data Group UI: Long press the VSET button. Rotate the Encoder to select the desired data group (e.g., Cd0, Cd1, etc.).
  2. Enter Data Group Parameter Setting UI: Long press the ISET button to access parameters like OVP, OCP, OPP, OHP, OAP, OPH for the selected data group.
  3. Enter System Parameter Setting UI: Long press the SW button to access system-wide settings (e.g., buzzer on/off, address for communication).

5. Maintenance

To ensure optimal performance and longevity of your DC Buck Converter, follow these maintenance guidelines:

  • Cleaning: Keep the device clean and free from dust. Use a soft, dry cloth to wipe the exterior. Do not use liquid cleaners or solvents.
  • Ventilation: Ensure the exhaust fan and air inlets are not obstructed to allow for proper heat dissipation.
Heat dissipation structure of the DC Buck Converter
Figure 9: The device features an invisible air inlet on the front and a reasonable air outlet and heat dissipation structure to effectively remove heat, ensuring efficient and reliable operation.
  • Storage: When not in use for extended periods, store the device in a cool, dry place away from direct sunlight and extreme temperatures.
  • Firmware Updates: The product supports firmware upgrades to obtain new functions. At present, it only supports firmware upgrade through a WiFi module. Future updates may include multi-serial port host computer software.
  • Firmware upgrade process illustration
    Figure 10: Firmware upgrade process. Do not power off during the upgrade. If the upgrade fails, press and hold the power button to force it into upgrade mode.

    6. Troubleshooting

    This section provides solutions to common issues you might encounter with the XY6506/XY6509 DC Buck Converter.

    6.1 Protection Mechanism Triggers

    The device includes several protection mechanisms. If the output unexpectedly shuts off or behaves abnormally, check the following:

    • Input Undervoltage Protection (LVP): Ensure the input voltage is above the set LVP threshold. Adjust the LVP setting if necessary.
    • Output Over-Voltage Protection (OVP): Verify that the output voltage does not exceed the set OVP limit.
    • Output Overcurrent Protection (OCP): Check if the load is drawing more current than the set OCP limit. Reduce the load or increase the OCP setting.
    • Output Over Power Protection (OPP): Ensure the output power does not exceed the set OPP limit.
    • Over Temperature Protection (OTP): Check for proper ventilation and ensure the device is not overheating. The default OTP is 95°C.
    • Overtime Protection (OHP): If enabled, check if the operation time has exceeded the set OHP duration.
    • Over Capacity Protection (OAP) / Over-Energy Protection (OPH): If enabled, check if the accumulated capacity or energy has exceeded the set limits.

    If a protection mechanism is triggered, the device will typically indicate the fault on the display. Address the underlying cause before resuming operation.

    6.2 Communication Issues

    If you are experiencing issues with serial communication (Modbus protocol) or network control:

    • Verify all connections for the serial communication interface (refer to Figure 6).
    • Ensure the correct Modbus parameters (address, baud rate) are configured in the system settings.
    • For network control via WiFi module or APP, ensure the module is correctly connected and configured, and that your network is stable.
    Network control diagram for the DC Buck Converter
    Figure 11: Network control options via PC host computer or mobile APP (Sinilink control) for Android/iOS, supporting LAN penetration, real-time communication, and cloud record.

    7. User Tips

    • Accuracy: The device offers high accuracy for both voltage and current settings. For critical applications, it's always good practice to cross-verify readings with a calibrated multimeter.
    • Display Readability: The VA color LCD provides excellent readability from all viewing angles, making it easy to monitor parameters even in challenging lighting conditions.
    • MPPT for Solar: When using the MPPT function for solar charging, ensure your solar panel's voltage range is compatible with the converter's input voltage range (12-72V).
    • Buzzer Feedback: The built-in buzzer provides audible feedback for button presses and alarm prompts, which can be helpful during operation.
    • Data Storage: Utilize the 10 data groups to save frequently used voltage and current settings for quick recall.

    8. Warranty and Support

    Information regarding warranty, returns, and customer support is typically provided by the seller or manufacturer at the point of purchase. Please refer to your purchase documentation or contact the seller directly for details on warranty coverage, technical assistance, and service options.

    Related Documents - XY6506/XY6509

    Preview Operating Instructions for Diymore Adjustable Voltage Regulator
    Detailed operating instructions and parameter settings for the Diymore Adjustable Voltage Regulator DC Buck Boost Converter, covering voltage and current adjustment, protection settings, and calibration.
    Preview diymore DC 5V/12V 4 Channel Bluetooth Relay Module - Smart Home Control
    Detailed overview of the diymore DC 5V/12V 4-channel Bluetooth relay module for smart home automation. Features remote control via mobile APP, JDY-31 Bluetooth module, and 10A relays.
    Preview Diymore 0.28-inch Dual Display DC Voltmeter Ammeter 100V 10A - User Guide
    Concise guide to wiring and using the Diymore 0.28-inch dual display DC voltmeter and ammeter, capable of measuring up to 100V and 10A. Includes wiring diagrams for different power supply configurations. Supports DC 4-30V power input and DC 0-100V measurement range.
    Preview 5918 Digital Voltage Meter User Manual
    User manual for the 5918 Digital Voltage Meter by diymore. Covers product parameters, description, key functions, and detailed setup instructions for various battery types (ternary lithium, iron-lithium, lead-acid) and custom voltage/backlight settings.
    Preview DIYMORE DSO 138 Oscilloscope Case DIY Kit Installation Guide
    Step-by-step installation guide for the DIYMORE DSO 138 Oscilloscope Case DIY Kit. Learn how to assemble the acrylic case for your DSO 138 oscilloscope.
    Preview Diymore STC-3008 Digital Temperature Controller - Dual Display NTC
    Detailed specifications and user manual for the Diymore STC-3008 digital thermostat controller. Features dual display, NTC sensors, AC 110V/230V compatibility, and instructions for heating/cooling setup, operation, and safety.