kegLand G2NUKATAP Stainless Steel Flow Control Adjustable Tap Brewing Beer Faucet - Instruction Manual

1. Introduction

The kegLand G2NUKATAP Stainless Steel Flow Control Adjustable Tap is a state-of-the-art beer faucet designed for home brewers and enthusiasts. Featuring a forward-sealing mechanism and adjustable flow control, this tap ensures a smooth pour with minimal foaming, enhancing your brewing and serving experience. This manual provides essential information for the proper setup, operation, and maintenance of your NukaTap faucet.

2. Key Features

• Forward Sealing Design: Prevents beer from drying inside the tap, reducing bacterial growth and improving overall hygiene.
• Adjustable Flow Control: Allows precise adjustment of the beer flow rate, minimizing foaming and enabling perfect pours, especially when directly mounted to kegs without long beer lines.
• Self-Lubricating Bushings: Equipped with unique red self-lubricating polymer bushings that offer super smooth operation, exceptional durability, and high chemical resistance against aggressive cleaning agents and acidic beverages.
• Seamless Internal Finish: Features an EPDM and PP matrix overmolded onto a PP substructure, creating an ultra-smooth and sanitary internal flow path for laminar flow and reduced foaming.
• Auto-Close Spring Compatibility: Designed to accommodate an auto-close spring (sold separately) for added convenience and to prevent accidental spills.
• Durable Construction: Made from high-quality stainless steel and robust, chemically resistant polymers for long-lasting performance.

3. Components Overview

The NukaTap G2 Flow Control Faucet consists of several key parts, designed for easy assembly and maintenance. Refer to the exploded diagram for visual guidance.

Exploded diagram of NukaTap G2 faucet components, showing the sealing ring, black cup seal, and food grade nuke shuttle TPV.

• Tap Body: The main stainless steel housing of the faucet.
• Tap Handle: A plastic handle for operating the tap (included).
• Bonnet: The threaded component that secures the tap handle and internal parts.
• Red Self-Lubricating Bushings: Located within the tap, these provide smooth movement and chemical resistance.
• Spring: An optional component (sold separately, KL32216) that provides auto-closing functionality.
• Black Shuttle (Food Grade Nuke Shuttle TPV): The internal component that controls the flow and sealing.
• Flow Control Cone (Male Part): Part of the flow control mechanism.
• Flow Control Sleeve (Hollow Part): Part of the flow control mechanism, moved by the detented arm.
• Sealing Ring: Ensures a leak-proof seal.
• Black Cup Seal: Reduces wear on internal components.

4. Setup and Assembly

Before assembly, ensure all components are clean. If the parts are dry, a tiny bit of food-grade lubricant can be applied to the O-rings, though it's often not necessary if parts are wet.

Ensure your tap and shank threads match before purchasing or assembly.

1. Prepare the Tap: If disassembling for cleaning or spring installation, unscrew the bonnet and remove the tap handle.
2. Insert Black Shuttle: Place the black shuttle into the tap body. The larger fin of the shuttle should be positioned towards the top side, where the tap handle will eventually slot in.
3. Install Flow Control Sleeve: Push the hollow flow control sleeve down the bore of the tap. Ensure the detented arm (flow control knob) is unscrewed first to allow the sleeve to pass.
4. Insert Spring (Optional): If using an auto-close spring (KL32216, sold separately), drop it into place. Ensure the larger tapered side of the spring faces towards the tap body, and the smaller tapered side faces towards the shank.
5. Install Flow Control Cone: Get the male part of the flow control cone and carefully drop it in, ensuring the spring (if used) sits correctly on the front of the cone's node. Push the components together.
6. Check Red Bushing: Verify that the red self-lubricating bushing is correctly seated on the top part of the tap body.
7. Attach Tap Handle: Insert the tap handle into position and screw down the bonnet until secure.
8. Mount to Shank: Attach the assembled faucet to your beer shank or mini keg system. Ensure all connections are tight to prevent leaks.

5. Operating Instructions

The NukaTap G2 Flow Control Faucet is designed for easy and precise pouring.

1. Adjust Flow Control: The small lever on the side of the tap is your flow control.
• Move the lever all the way back (off position) for no flow.
• Gradually move the lever forward to increase the flow rate.
• Adjust the flow to achieve a smooth, laminar pour with minimal foam.
2. Pouring Beer: Hold your glass at an angle beneath the tap. Slowly open the tap using the main handle, while simultaneously adjusting the flow control lever to your desired speed.
3. Closing the Tap: Once your glass is full, push the main tap handle back to the closed position. If an auto-close spring is installed, the tap will automatically return to the closed position when released.

6. Maintenance and Cleaning

Regular cleaning is crucial for maintaining hygiene and optimal performance of your NukaTap faucet. The design allows for easy disassembly for thorough cleaning.

Red self-lubricating bushings are highly resistant to cleaning chemicals.

1. Disassembly: Unscrew the bonnet and remove the tap handle. Carefully remove the internal components: spring (if installed), flow control cone, flow control sleeve, black shuttle, and red bushings.
2. Cleaning: Wash all components with a suitable brewing cleaner or sanitizer. The red self-lubricating bushings and black shuttle are made from chemically resistant materials, allowing for the use of aggressive acids or caustic cleaners without damage.
3. Rinsing: Rinse all parts thoroughly with clean water to remove any cleaning solution residue.
4. Reassembly: Follow the steps in the 'Setup and Assembly' section in reverse order. Ensure all parts are correctly seated and tightened.

7. Troubleshooting

• Excessive Foaming:
• Adjust the flow control lever to a slower setting.
• Ensure your beer lines are adequately chilled.
• Verify that the pressure in your keg system is balanced.
• Tap Binding or Sticking:
• Check that the red self-lubricating bushings are clean and correctly installed.
• If parts are dry, apply a tiny amount of food-grade lubricant to the bushings.
• Leaks:
• Inspect all seals and O-rings for proper seating and any signs of damage.
• Ensure the bonnet is tightened securely.

8. Specifications

9. User Tips

• This NukaTap is a Gen2 model, incorporating the latest design improvements for enhanced performance and durability.
• The integrated flow control feature makes additional flow restrictors (often referred to as 'spikes') unnecessary, as you can precisely adjust the flow directly from the tap.
• The red self-lubricating bushings are exceptionally durable and chemically resistant, designed to last a very long time, potentially eliminating the need for frequent replacement seal kits.
• This tap is particularly well-suited for mini keg systems where the tap is mounted directly to the keg, as its flow control effectively manages pressure without requiring long beer lines.

10. Warranty and Support

For any questions regarding your kegLand G2NUKATAP faucet, including warranty claims or technical support, please contact the official kegLand store or visit their website for assistance.