1. Product Overview
This manual provides essential information for the safe and effective use of the Silicone High-Voltage Cable. This cable is designed for applications requiring high voltage and temperature resistance, featuring a tinned copper core and silicone rubber insulation for flexibility and durability.
2. Safety Information
WARNING: High voltage can cause severe injury or death. Installation and handling of this cable should only be performed by qualified personnel following all local and national electrical codes and safety regulations.
- Always disconnect power before installing or servicing high-voltage cables.
- Use appropriate personal protective equipment (PPE), including insulated gloves and eye protection.
- Ensure proper grounding and insulation for all connections.
- Avoid bending the cable sharply, which can damage the insulation or conductor.
- Regularly inspect the cable for any signs of damage, wear, or degradation.
3. Setup and Installation
Proper installation is crucial for the performance and safety of high-voltage cables. Follow these general guidelines:
- Preparation: Ensure the environment is clean, dry, and free from conductive dust or moisture.
- Cable Routing: Route the cable to minimize stress, sharp bends, and exposure to physical damage. Maintain adequate clearance from other conductors and heat sources.
- Stripping: Carefully strip the silicone insulation to expose the tinned copper conductor. Use a specialized cable stripping tool to prevent damage to the conductor strands.
- Connection: Make secure and robust electrical connections using appropriate high-voltage connectors or terminals. Ensure all connections are clean and free of oxidation.
- Insulation: After making connections, re-insulate exposed conductors and terminals using high-voltage rated insulation materials (e.g., heat shrink tubing, electrical tape) to maintain the cable's dielectric strength.
- Testing: Before energizing, perform continuity and insulation resistance tests to verify proper installation and integrity.
4. Operating Instructions
Once installed and tested, the cable is ready for operation. Adhere to the following:
- Operate the cable within its specified voltage and temperature ratings.
- Monitor the cable and connections for any unusual heating, arcing, or other anomalies during operation.
- Ensure that the cable is not subjected to mechanical stress or abrasion during use.
- In case of any malfunction or damage, immediately de-energize the system and follow troubleshooting procedures.
5. Maintenance
Regular maintenance helps ensure the longevity and safe operation of the cable.
- Visual Inspection: Periodically inspect the entire length of the cable for cuts, abrasions, cracks, discoloration, or swelling in the insulation.
- Connection Check: Verify that all connections remain tight and free from corrosion.
- Cleaning: If necessary, clean the cable surface with a dry, lint-free cloth. Avoid using harsh chemicals or solvents that could degrade the silicone insulation.
- Storage: When not in use, store the cable in a cool, dry place, away from direct sunlight, extreme temperatures, and corrosive substances. Coil the cable loosely to prevent kinks.
6. Troubleshooting
If you encounter issues with the cable, consider the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| No power/signal transmission | Loose or corroded connections, damaged conductor, incorrect wiring | Check and secure all connections. Inspect conductor for breaks. Verify wiring diagram. |
| Cable overheating | Overcurrent, inadequate ventilation, damaged insulation, improper gauge for load | Reduce load or use higher gauge cable. Ensure proper airflow. Inspect insulation for damage. |
| Insulation damage (cracks, cuts) | Physical stress, chemical exposure, excessive bending, aging | Replace damaged section or entire cable. Ensure proper routing and protection. |
| Intermittent connection | Loose connections, fatigued conductor strands | Re-terminate connections. Inspect conductor for fatigue. |
If problems persist after attempting these solutions, consult a qualified electrician or the product supplier.
7. Specifications
| Feature | Detail |
|---|---|
| Product Name | Silicone High Voltage Cable |
| Model Number | AGG |
| Type | Insulated |
| Insulation Material | Silicone rubber |
| Conductor Material | Tin plated copper |
| Conductor Type | Solid (stranded tinned copper) |
| Voltage Rating | 200KV |
| Core Size | 13AWG / 2.5mm² |
| Outer Diameter (OD) | 21.7MM |
| Temperature Resistance | -60 ℃ to +200 ℃ |
| Features | High and low temperature resistance, high pressure resistance, flexible |
| Origin | Mainland China |
| Customization | Yes (is_customized) |
| High-concerned chemical | None |
8. User Tips
- Verify Compatibility: Always ensure the cable's specifications (voltage, current, temperature) match or exceed the requirements of your application.
- Proper Length: Purchase the exact length needed to avoid unnecessary splices or excess cable, which can introduce resistance or clutter. The cable is sold by the meter and will be sent uncut for multiple units.
- Environmental Considerations: While resistant to temperature extremes, protect the cable from harsh mechanical environments, sharp edges, and prolonged exposure to UV light if not rated for outdoor use.
- Professional Installation: For critical or complex high-voltage applications, always seek installation and verification by certified professionals.
9. Warranty and Support
For specific warranty information, return policies, or technical support, please refer to the seller or your point of purchase. Keep your purchase records for any warranty claims.
