jx-100 Throttle Display Meter and 48V Controller User Manual

1. Introduction

This manual provides essential information for the installation, operation, and maintenance of your new jx-100 Throttle Display Meter with Key Switch and 48V Controller. This unit is designed as a replacement part specifically for the EVERCROSS H5 Electric Scooter. Please read this manual thoroughly before attempting any installation or operation to ensure proper function and safety.

2. Safety Information

• Compatibility Warning: The throttle and controller design may vary slightly between production batches. It is crucial to verify that this replacement part matches your scooter's existing throttle and controller before installation. Incompatibility will prevent proper function.
• Professional Installation Recommended: Installation involves electrical components. If you are not experienced with scooter electronics, it is highly recommended to seek professional assistance to avoid damage to the product or your scooter, and to prevent personal injury.
• Disconnect Power: Always ensure the scooter's battery is disconnected before attempting any installation or maintenance.
• Handle with Care: Electrical components are sensitive. Avoid dropping or subjecting the parts to excessive force.
• Environmental Conditions: Do not expose the components to water, extreme temperatures, or corrosive substances.

3. Package Contents

Upon unpacking, please ensure all the following items are present:

• 1 x jx-100 Throttle Display Meter with Key Switch
• 1 x 48V Controller
• 2 x Keys for the Key Switch
• Associated Wiring Harnesses

Note: Other products not explicitly listed above are not included in this package.

4. Product Overview

The replacement unit consists of two primary components:

4.1 jx-100 Throttle Display Meter with Key Switch

This integrated unit serves as the primary interface for controlling and monitoring your electric scooter. It includes:

• Throttle: For speed control.
• Display Meter: Provides real-time information such as speed, battery level, and potentially other riding parameters.
• Key Switch: For turning the scooter's power on and off, enhancing security.
• Control Buttons: Typically 'M' (Mode) and power buttons for display functions.

4.2 48V Controller

The controller is the brain of your scooter's electrical system, managing power distribution to the motor based on throttle input and other sensor data. It is specifically designed for 48V lithium battery systems.

5. Installation Guide

Follow these steps carefully. If unsure, consult a professional.

1. Prepare the Scooter:
   • Ensure the scooter is turned off and the battery is completely disconnected to prevent electrical shock or damage.
   • Place the scooter on a stable surface.
2. Remove Old Components:
   • Carefully locate and disconnect the wiring for the existing throttle, display meter, and controller.
   • Unmount the old throttle/display unit from the handlebars and the old controller from its housing. Note the routing of all cables.
3. Install New Controller:
   • Mount the new 48V Controller in the designated location on your scooter. Ensure it is securely fastened and protected from moisture and impact.
   • Begin connecting the main power cables (usually thicker red/black wires) from the controller to the battery.
4. Install New Throttle Display Meter:
   • Mount the jx-100 Throttle Display Meter with Key Switch onto the handlebars in a comfortable and accessible position.
   • Route the wiring from the throttle/display unit to the controller, following the original cable paths to prevent pinching or damage.
5. Connect Wiring Harnesses:
   • Connect all corresponding wiring harnesses between the throttle/display unit and the controller. This typically includes:
     • Motor phase wires (often thicker, colored wires)
     • Hall sensor wires (smaller, multi-colored wires)
     • Throttle signal wire
     • Brake signal wires
     • Key switch power wire
     • Display communication wire
     • Light/horn wires (if applicable)
   • Refer to the wiring diagram on the controller label (Figure 2) for specific connections. Ensure all connections are firm and correctly seated.
6. Secure and Test:
   • Once all connections are made, secure any loose wiring with zip ties or cable wraps to prevent interference or damage.
   • Reconnect the scooter's battery.
   • Turn the key switch to the 'ON' position. The display should light up.
   • Carefully test the throttle, brakes, and display functions while the scooter is on a stand or with the wheel off the ground to ensure everything operates correctly before riding.

6. Operating Instructions

1. Power On/Off: Insert the key into the key switch on the throttle unit and turn it to the 'ON' position to power on the scooter and display. Turn the key to 'OFF' to power down.
2. Throttle Control: Gently twist the throttle grip to accelerate. Release the throttle to decelerate.
3. Display Functions: The display meter will show various information:
   • Speed: Current riding speed.
   • Battery Level: Indicates the remaining battery charge.
   • Mode (M button): Press the 'M' button to cycle through different display modes or riding settings (e.g., Odometer, Trip Distance, Speed Modes).
   • Power Button: May be used to turn the display on/off independently or to adjust settings within a menu.

7. Maintenance

• Keep Clean and Dry: Regularly wipe down the throttle display and controller with a dry, soft cloth. Avoid using harsh chemicals or excessive moisture.
• Check Connections: Periodically inspect all wiring connections for tightness and signs of wear or corrosion. Ensure no wires are pinched or exposed.
• Environmental Protection: Store your scooter in a dry, temperate environment. Avoid prolonged exposure to direct sunlight, rain, or extreme temperatures.
• Battery Health: Ensure your scooter's 48V lithium battery is maintained according to its own manual to ensure optimal performance of the controller and display.

8. Troubleshooting

9. Specifications

10. User Tips

• Always double-check the voltage and current ratings of your scooter's motor and battery to ensure compatibility with this 48V 22A controller.
• When replacing electrical components, take photos of the original wiring before disconnecting anything. This can be a valuable reference during reassembly.
• After installation, perform a static test (scooter on a stand) before riding to confirm all functions are working correctly and safely.

11. Warranty and Support

For any questions, technical assistance, or warranty claims, please contact the seller or manufacturer directly. Keep your purchase receipt as proof of purchase.