1. Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of the MCGS TPC7012El and TPC7022Ei Human Machine Interface (HMI) industrial control display screens. These devices are designed for robust industrial applications, offering reliable performance and broad compatibility with various Programmable Logic Controllers (PLCs).
2. Specifications
The MCGS TPC7012El and TPC7022Ei models offer distinct features tailored for different industrial needs. Below are the detailed specifications for both models.
2.1. TPC7012El Specifications
| Feature | Specification |
|---|---|
| Model | TPC7012El |
| Display Size | 7" TFT |
| Cut Out Size | 192*138mm |
| Resolution | 800x480 |
| Main Frequency | 600MHz |
| Memory | 64M |
| System Storage | 128M |
| Data Storage | 8M |
| Serial Interface | RS485*1 / RS232*1 |
| Ethernet | NO |
| CPU | ARM9 600MHz |
| Communication | COM1(RS232) COM2(RS485) COM3(485) COM9(RS422) |
| Program Download | USB |
| USB | 1xHost, 1xSlave |
| RTC | No |
| ROM | 8MB |
| RAM | 64MB |
| Backlight Time | 50,000 hours |
| Protocol | Supports MODBUS, free port and common PLC Communication Protocol |
| Input Power | 24V DC ±20% |
| Panel Protection Grade | IP65 (front panel) |
| Power Consumption | 5W |
| Shell Material | Engineering Plastic |
| Shape Size (mm) | 203*149 |
| Cutout Size (mm) | 192*138 |
| Weight | 0.7KG |
| Working Temperature | Ambient environment: 0 - 45°C |
| Working Humidity | 5% - 90% (No condensation) |
| Storage Temperature | -10°C - 60°C |
| Storage Humidity | 5% - 90% (No condensation) |
| Configuration Software | MCGSPro 3.3.6.6354 SP1.3 Designer (Support English) |
| CE certification | CE/FCC |
2.2. TPC7022Ei Specifications
| Feature | Specification |
|---|---|
| Model | TPC7022Ei |
| Display Size | 7" TFT |
| Cut Out Size | 192*138mm |
| Resolution | 800x480 |
| Main Frequency | 800MHz |
| Memory | 128M |
| System Storage | 128M |
| Data Storage | 8M |
| Serial Interface | RS485*2 / RS232*1 |
| Ethernet | Ethernet*1 (1x10/100M) |
| CPU | Cortex-A7 2-core 800MHz |
| Communication | COM1(RS232) COM2(RS485) COM3(RS485) COM9(RS422) |
| Program Download | USB |
| USB | 1xHost, 1xSlave |
| RTC | YES |
| ROM | 8MB |
| RAM | 128MB |
| Backlight Time | 50,000 hours |
| Protocol | Supports MODBUS, free port and common PLC Communication Protocol |
| Input Power | 24V DC ±20% |
| Panel Protection Grade | IP65 (front panel) |
| Power Consumption | 5W |
| Shell Material | Engineering Plastic |
| Shape Size (mm) | 203*149 |
| Cutout Size (mm) | 192*138 |
| Weight | 0.7KG |
| Working Temperature | Ambient environment: 0 - 45°C |
| Working Humidity | 5% - 90% (No condensation) |
| Storage Temperature | -10°C - 60°C |
| Storage Humidity | 5% - 90% (No condensation) |
| Configuration Software | MCGSPro 3.3.6.6354 SP1.3 Designer (Support English) |
| CE certification | CE/FCC |
3. Setup and Installation
3.1. Physical Installation
The HMI unit is designed for panel mounting. Ensure the installation environment meets the specified working temperature (0-45°C) and humidity (5-90% non-condensing) requirements.
- Cutout Size: Both TPC7012El and TPC7022Ei require a panel cutout of 192mm x 138mm.
- Panel Protection: The front panel is rated IP65, providing protection against dust and low-pressure water jets.
3.2. Wiring
Proper wiring is crucial for the safe and reliable operation of the HMI. Refer to the following guidelines and diagrams.
- Power Input: Both models require a 24V DC power supply (±20%). Connect the positive (+) and negative (-) terminals to the designated power interface on the rear panel.
- Serial Communication: The HMI supports RS232 and RS485 serial communication. Refer to the serial port definition for correct pin assignments.
- Ethernet (TPC7022Ei only): The TPC7022Ei model includes one 10/100M Ethernet port for network communication.
- USB Ports: Both models feature one USB Host port and one USB Slave port. The USB Slave port is used for program download.
3.2.1. Serial Port Definition (DB9)
| Interface | PIN | Pin Definition | Detail | Position |
|---|---|---|---|---|
| COM1 | 2 | RS232 RXD | COM1 RS232 receive | DB9 |
| 3 | RS232 TXD | COM1 RS232 send | ||
| 5 | GND | |||
| COM2 | 7 | RS485+ | COM2 RS485+ | DB9 |
| 8 | RS485- | COM2 RS485- | ||
| 5 | GND | |||
| COM3 | 4 | RS485+ | COM4 RS485+ | DB9 |
| 9 | RS485- | COM4 RS485- | ||
| 5 | GND |
Note: Only HMIs with dual 485 ports have COM3.
3.2.2. PLC Connection Examples
Note: The above Mitsubishi 422 wiring method requires selecting the serial port number "COM9" and cannot use both COM2 and COM3 at the same time!
3.3. Software Installation
The HMI requires the MCGSPro configuration software for programming and project development. The software supports English.
- Locate the installation file for MCGSPro 3.3.6.6354 SP1.3 Designer.
- Double-click the setup file to begin the installation.
- Follow the on-screen prompts. Ensure to select English as the language during installation if prompted, or change it within the software settings after installation.
- After installation, you can download your HMI project to the device via the USB Slave port.
4. Operating Instructions
Once powered on and configured with a project, the HMI operates as a touch-sensitive display for controlling and monitoring connected PLCs and industrial processes.
- Touch Screen Interface: Interact with the HMI using its 4-wire resistive touch panel.
- Project Navigation: Navigate through screens and controls as defined in your MCGSPro project.
- Data Monitoring: View real-time data from connected PLCs.
- Control Functions: Send commands and adjust parameters to the PLC via the HMI interface.
5. Maintenance
To ensure the longevity and optimal performance of your MCGS HMI, follow these maintenance guidelines:
- Cleaning: Use a soft, dry cloth to clean the screen and casing. Avoid abrasive cleaners or solvents that could damage the display or plastic.
- Environmental Conditions: Operate the HMI within the specified temperature (0-45°C) and humidity (5-90% non-condensing) ranges. Avoid direct sunlight, excessive dust, and corrosive gases.
- Power Supply: Ensure a stable 24V DC power supply within the specified tolerance (±20%) to prevent damage.
- Firmware Updates: Periodically check for firmware updates from MCGS to ensure the HMI has the latest features and bug fixes.
6. Troubleshooting
This section provides solutions to common issues you might encounter with your MCGS HMI.
| Problem | Possible Cause | Solution |
|---|---|---|
| HMI does not power on. | No power supply or incorrect wiring. | Check 24V DC power connection and ensure correct polarity. Verify power source is active. |
| Communication failure with PLC. | Incorrect wiring, wrong protocol settings, or incompatible PLC. | Verify serial/Ethernet cable connections. Check communication parameters (baud rate, parity, data bits, stop bits) in both HMI project and PLC. Ensure PLC is supported (refer to compatibility list). |
| Touch screen unresponsive. | Screen calibration issue or physical damage. | Attempt to recalibrate the touch screen (refer to MCGSPro documentation). If physically damaged, contact support. |
| Project download fails. | Incorrect USB connection, driver issues, or software version mismatch. | Ensure USB Slave port is used. Install correct USB drivers. Verify MCGSPro software version compatibility with HMI firmware. |
7. PLC Compatibility
The MCGS HMI supports a wide range of PLCs through universal and specific protocols. This ensures flexibility in various industrial automation setups.
7.1. Universal Protocol Support
- Modbus RTU/ASCII: Compatible with the vast majority of branded PLCs.
- Modbus TCP: For PLCs supporting Ethernet communication.
- OPC UA/DA: Connects through brand OPC Client.
7.2. Specific PLC Brands and Protocols
- Siemens:
- S7-200/S7-200 SMART: Supports PPI protocol and Modbus RTU (slave).
- S7-300/400: Via MPI, PROFIBUS-DP protocol.
- S7-1200/S7-1500: Supports Ethernet communication (S7 protocol Modbus TCP).
- LOGO!: Supports Modbus RTU or PPI.
- Mitsubishi:
- FX series: Supports FX programming port (RS422) and FX3U/3G Ethernet module (MC protocol).
- Q/L series: Supports MELSEC-Q/L protocol (via serial port or Ethernet).
- IQ-R series: Supports MC protocol and SLMP protocol.
- Omron:
- CP1E/CP1H/CJ/CS series: Supports Host Link protocol and FINS protocol (serial or Ethernet).
- NX/NJ series: Supports EtherNet/IP, FINS/TCP.
- Rockwell (AB):
- MicroLogix/CompactLogix: Supports DF1 protocol (serial port) EtherNet/IP.
- ControlLogix: Communicates through EtherNet/IP.
- Schneider:
- Modicon M218/M241: Supports Modbus TCP/RTU.
- Premium/Quantum: Supports Unity protocol Modbus.
- Delta:
- DVP series: Supports Modbus RTU (serial port) and ASD protocols.
- AH500 series: Supports Modbus TCP.
- XINJE:
- XC/XL series: Supports Xinjie dedicated protocol or Modbus RTU.
- Inovance:
- H2U/H3U series: Supports Modbus RTU and Huichuan specific protocols.
- AM/AX series: Supports Modbus TCP.
- Panasonic:
- FP-X/FP0R series: Supports MEWTOCOL protocol (serial or Ethernet).
Note: Other brands may also be compatible using universal protocol connections.
8. User Tips
- Software Version: When setting up your HMI, ensure you are using the correct version of MCGSPro software that is compatible with your specific HMI model and firmware. If you encounter issues, verify the software version.
- Cable Quality: Use high-quality communication cables (serial, Ethernet, USB) to ensure stable data transfer and avoid interference in industrial environments.
- Grounding: Proper grounding of the HMI and connected equipment is essential to prevent electrical noise and ensure reliable operation.
9. Warranty and Support
For warranty information, technical support, or service inquiries, please contact your vendor or the manufacturer directly. Ensure to provide your product model (TPC7012El or TPC7022Ei) and serial number for efficient assistance.