AWithZ MC2/MC1 Portable Spot Welding Machine User Manual

1. Introduction

The AWithZ MC2/MC1 Portable Spot Welding Machine is a versatile and compact tool designed for precision welding of various cylindrical batteries (such as 18650, 26650, 32650) and mobile phone batteries. It is engineered for maintenance personnel, offering features like battery cell transplant, middle frame repair, camera frame repair, short circuit detection, and general welding tasks. This manual provides detailed instructions to help you safely and effectively use your spot welder.

AWithZ Portable Spot Welding Machine with welding pen and battery types — Figure 1: AWithZ Portable Spot Welding Machine overview, showing its application for cylindrical and mobile phone batteries.

2. Package Contents

Please check the package contents upon receipt to ensure all items are present:

AWithZ Spot Welder Unit
Instruction Manual
Packaging Box
Sandpaper
Charging Cable (Type-C)
Nickel Sheets
Magnet
Spot Welding Pen(s) (Optional configuration, 1 or 2 pens)

Contents of the AWithZ Spot Welder package — Figure 2: Included items in the AWithZ Spot Welder package.

3. Product Features

Portable Design: Compact size, similar to a mobile phone, for easy portability.
High-Definition Color Screen: 1.9-inch HD 320*170 true color display for clear operation.
Intelligent Manual Welding Pen: Features a detachable aluminum oxide copper welding needle, manual trigger button, and coarse copper pen wire for low resistance and no heating. Total length approximately 40cm (15.74 inches).
Dual Pulse Welding: Utilizes copper bar diversion and dual pulse technology for secure and efficient welding.
Adjustable Output: 11-gear fine adjustment with a total of 99 gear settings for precise control over welding output.
Multiple Welding Modes: Supports Manual and Automatic modes, with adjustable Preheat (1-10ms), Trigger Time (0.5-5s), Pause (1-20ms), and Stitch Welding (1-2).
Wide Material Compatibility: Capable of spot welding nickel, iron, stainless steel, and pure nickel sheets.
Ultra-Thin Insulation Technology: Allows soldering of both wide and narrow ear electrodes, protecting battery protection board components.
Metal Suspension Guide Rail: Enhances durability and provides smooth, non-lagging operation.
Multi-Protection System: Incorporates quality battery cells with impact, overvoltage, short circuit, low/high temperature, overcharge, and overdischarge protection.
Power Bank Functionality: USB output (5V/2.4A MAX) allows the device to be used as a portable power bank.

Intelligent manual welding pen features — Figure 3: Details of the intelligent manual welding pen.

Copper bar diversion and dual pulse welding explanation — Figure 4: Explanation of copper bar diversion and dual pulse welding for secure connections.

4. Setup

4.1 Charging the Device

Connect the provided Type-C charging cable to the Type-C Charging Port (10) on the spot welder.
Connect the other end of the cable to a 5V/2.1A (MAX) power adapter.
The blue power indicator lights (4) will show the charging status. Ensure the device is fully charged before first use.

4.2 Connecting the Welding Pen

Insert the welding pen's connector into the Output Port (8) on the spot welder.
Ensure a secure connection. The welding pen features a detachable aluminum oxide copper welding needle.

4.3 Power On/Off

To power on, press and hold the Power ON/OFF Key (1).
To power off, press and hold the Power ON/OFF Key (1) again.

Diagram of product keys and interfaces — Figure 5: Diagram illustrating the product keys and interfaces.

5. Operating Instructions

5.1 Interface Overview

The device features a 1.9-inch HD color screen displaying various modes and settings. The main screen shows options like 'Battery Cell Transplant', 'Middle Frame Repair', 'Camera Frame Repair', 'Short Circuit Detector', 'General Mode', and 'Settings'.

Spot welder screen showing various repair modes — Figure 6: The spot welder's screen interface with different repair modes.

5.2 Mode and Gear Adjustment

Gear Switching: Use the Gear Switching Key (2) to cycle through the 99 available gear settings. The red indicator lights (4) will show the current gear (1st to 11th gear, with finer adjustments within each).
Mode Selection: The yellow indicator light (4) indicates the welding mode. Left lamp for Automatic Mode (A) and Right lamp for Manual Mode (M). Select the appropriate mode based on your welding needs.
Fine-Tuning Parameters: In 'Settings' or specific modes, you can fine-tune parameters such as Preheat (1-10ms), Trigger Time (0.5-5s), Pause (1-20ms), and Stitch Welding (1-2) to achieve optimal welding results for different materials and thicknesses.

Three-color indicator lights for gear, mode, and power — Figure 7: Explanation of the three-color indicator lights for gear, mode, and power status.

Diagram of fine-tuned output combinations for welding — Figure 8: Diagram illustrating the fine-tuned output combinations for various welding parameters.

5.3 Welding Process

Prepare the Workpiece: Ensure the surfaces to be welded are clean. Use the provided sandpaper if necessary.
Position the Battery: Place the battery on the Maintenance Platform (3). For mobile phone batteries, utilize the Fixed Magnet (7) and Spot Welder Holder (6) for non-destructive strong magnetic fixation.
Select Mode and Gear: Choose the appropriate mode (Manual/Automatic) and adjust the gear setting based on the material and thickness. For nickel plating, steel, and iron sheets, the maximum welding thickness is 0.3mm. For pure nickel sheets, it is 0.2mm.
Perform Welding:
- Manual Mode: Position the welding pen's tip on the desired spot. Press the Manual Spot Welding Button on the pen to trigger the weld.
- Automatic Mode: Position the welding pen's tip on the desired spot. The device will automatically detect contact and trigger the weld after a set delay.
Inspect Weld: After welding, inspect the joint to ensure it is firm and smooth.

Spot welding process on a battery — Figure 9: Illustration of the spot welding process.

Examples of welding cylindrical and mobile phone batteries — Figure 10: Examples of successful welding on cylindrical and mobile phone batteries.

5.4 Using as a Power Bank

The device features a USB Output (9) that can provide 5V/2.4A (MAX) output, allowing it to charge other electronic devices like a mobile phone.

6. Maintenance

6.1 Cleaning

Regularly clean the welding pen tips and the maintenance platform to ensure optimal performance. Use a soft, dry cloth. For stubborn residue on the welding tips, use the provided sandpaper or a fine abrasive to gently clean them.

6.2 Welding Needle Replacement

The welding pen features detachable aluminum oxide copper welding needles. If the needles become worn or damaged, they can be replaced. Ensure the device is powered off and disconnected before attempting to replace the needles.

6.3 Storage

Store the spot welder in a cool, dry place away from direct sunlight and moisture. Keep it away from children and pets.

7. Troubleshooting

Problem	Possible Cause	Solution
Poor welding effect	No copper bar diversion, incorrect settings, dirty welding tips, or low battery.	Ensure proper copper bar diversion (Figure 4). Adjust gear and fine-tune parameters (Preheat, Trigger Time, Pause, Stitch Welding). Clean welding tips. Charge the device.
Device not powering on	Low battery or power button not pressed correctly.	Charge the device fully. Press and hold the Power ON/OFF Key (1) firmly.
Welding pen not triggering	Loose connection, faulty pen, or incorrect mode.	Check welding pen connection to Output Port (8). Ensure the pen's manual button is functioning or that Automatic Mode is correctly engaged.
Device lagging or slow response	Internal issue or excessive use.	The metal suspension guide rail is designed for long lifespan without lagging. If issues persist, contact support.
Overheat/Overcharge/Overdischarge protection activated	Operating outside safe temperature/charge limits.	Allow the device to cool down. Ensure proper charging practices. The device has built-in Grade 9A security protection to prevent damage.

8. Specifications

Attribute	Detail
Brand	AWithZ
Model Number	MC1, MC2
Battery Type	Lithium Battery (A-grade cells)
Battery Capacity	MC1: 4000mAh; MC2: 5000mAh (some versions may offer 7500mAh)
Input Interface	Type-C port
Input Current	5V/2.1A (MAX)
Output Interface	EC8
Output Voltage	4.2V (MAX)
Output Current	650A (MAX)
USB Output	5V/2.4A (MAX)
Host Size	Approx. 165 x 90 x 30 mm (6.49 x 3.54 x 1.18 inches)
Host Net Weight	272g
Packing Weight	617g
Packing Size	200 x 110 x 65 mm
Max Welding Thickness	0.3mm (Nickel plating, Steel, Iron), 0.2mm (Pure Nickel)
Screen	1.9" HD 320*170 True Color
Welding Pen Length	Approx. 40cm (15.74 inches)

9. User Tips

For best results, always ensure the battery and nickel strip surfaces are clean and free of oxidation before welding. Use the provided sandpaper for preparation.
Experiment with lower gear settings first and gradually increase until you achieve a strong, clean weld. Different materials and thicknesses will require different settings.
Utilize the magnetic fixation feature for mobile phone batteries to ensure stability and precision during welding.
Take advantage of the device's power bank functionality when on the go, but remember it will reduce the spot welder's available charge for welding tasks.

10. Warranty and Support

Your AWithZ Portable Spot Welding Machine is backed by the AliExpress commitment to quality and service. This includes:

Fast Delivery Guarantee: If delivery is delayed, you may be eligible for a coupon code. Refunds are available if the package is lost or items are damaged during transit.
Security & Privacy: Your personal details are protected and not shared with third parties without consent.
Free Returns: Enjoy free returns within 90 days of purchase.

For technical support, warranty claims, or any other inquiries, please contact the seller directly through the platform where you purchased the product.