MELLCOM 10'x12' Hardtop Gazebo User Manual

1. Introduction

Thank you for choosing the MELLCOM 10'x12' Hardtop Gazebo. This permanent pavilion is designed to provide a stylish and durable outdoor living space, featuring a galvanized steel double roof, a rustproof aluminum frame, and versatile netting and curtains. This manual provides essential information for the safe assembly, operation, and maintenance of your gazebo. Please read all instructions carefully before beginning assembly and retain this manual for future reference.

2. Safety Information

• Always follow the assembly instructions step-by-step.
• Ensure all parts are present and undamaged before assembly. Do not attempt to assemble with missing or damaged parts.
• Assembly requires at least 2-3 adults. Do not attempt to assemble alone.
• Wear appropriate safety gear, such as gloves, during assembly.
• Choose a level and stable surface for installation. The pre-drilled bases are designed for various outdoor situations, but proper anchoring is crucial.
• Do not hang excessively heavy items from the roof hooks.
• In extreme weather conditions (heavy snow, strong winds, hurricanes), it is recommended to remove curtains and netting and take additional precautions to secure the gazebo. While designed to withstand 40 MPH winds and 2500 LBS snow load, extreme conditions can exceed these limits.
• Keep children and pets away from the assembly area to prevent injury.
• Regularly inspect the gazebo for loose fasteners or signs of wear and tear.

3. Package Contents

Your MELLCOM Hardtop Gazebo comes in 2 boxes. Please ensure you have received both boxes and all components listed in the packing list (usually found within one of the boxes) before starting assembly. Typical components include:

• Galvanized Steel Roof Panels
• Aluminum Frame Components (posts, beams, connectors)
• Curtains (double-layer, PBV-coated)
• Netting (insect-resistant)
• Hardware Kit (screws, bolts, washers, anchoring plates)
• Top Hooks (1 "U" hook, 2 "J" hooks)
• Assembly Tools (basic wrenches, hex keys, if provided)
• Instruction Manual

4. Specifications

Figure 1: Gazebo Dimensions

Figure 2: Durability Features

5. Setup and Assembly

The assembly of your MELLCOM Hardtop Gazebo requires careful attention to detail and the assistance of at least 2-3 adults. Estimated assembly time is 4-6 hours. Please follow the detailed instructions provided in your separate assembly manual. Below are general guidelines and key features to note during setup:

1. **Unpack and Inspect**: Carefully unpack all components from both boxes. Verify that all parts are present and undamaged against the packing list.
2. **Site Selection**: Choose a flat, level, and stable area for your gazebo. Ensure there is adequate clearance around the structure.
3. **Frame Assembly**: Begin by assembling the aluminum frame components. The frame features a triangular design for enhanced stability.


Figure 3: Rustproof Aluminum Frame Details

4. **Roof Installation**: Install the galvanized steel double roof panels according to the instructions. The double-layer design aids in ventilation and wind resistance.
5. **Anchoring**: Secure the gazebo to the ground using the pre-drilled bases and provided anchoring hardware. This is critical for stability and safety, especially in windy conditions.
6. **Curtains and Netting**: Attach the double-layer PBV-coated curtains and insect-resistant netting. These are designed for easy attachment and removal using integrated two-in-one Velcros.

Important: Do not overtighten fasteners during initial assembly. Tighten all fasteners securely once the entire frame is upright and squared.

6. Operating and Use

Your MELLCOM Hardtop Gazebo is designed for versatile outdoor enjoyment:

• **Curtains and Netting**: The gazebo features fully enclosed zippered removable double-layer curtains and netting.
• Use the **netting** to protect against insects while allowing ventilation.
• Deploy the **curtains** for privacy, dust protection, and additional UV shielding.
• The **two-in-one Velcros** allow for easy management and securing of both layers.


Figure 4: Double-Layer Curtain and Netting System

• **Top Hooks**: The top roof is equipped with 1 "U" hook and 2 "J" hooks. These can be used to hang outdoor lights, fans, or other decorative items. Ensure any hung items do not exceed the structural integrity of the gazebo.


Figure 5: User Convenience Features (Hooks, Nets, Velcros)

• **Ventilation**: The double-top roof design facilitates airflow, helping to keep the interior cool and reducing wind pressure.

7. Maintenance

Regular maintenance will extend the life and appearance of your gazebo:

• **Cleaning the Frame**: Wipe the aluminum frame with a damp cloth and mild soap. Avoid abrasive cleaners or harsh chemicals that could damage the powder coating.
• **Cleaning the Roof**: The galvanized steel roof can be cleaned with water and a soft brush or cloth. Remove any accumulated debris, leaves, or snow promptly to prevent damage.
• **Cleaning Curtains and Netting**: The curtains and netting can be spot cleaned with mild soap and water. For deeper cleaning, they can be removed and hand washed. Ensure they are completely dry before storing or reattaching to prevent mildew.
• **Fastener Check**: Periodically check all bolts and screws to ensure they are tight. Re-tighten as necessary.
• **Winter Care**: While the gazebo is designed for snow load, it is advisable to regularly clear heavy snow accumulation from the roof. Consider removing curtains and netting during winter months to prevent damage from ice and heavy snow.

8. Troubleshooting

• **Gazebo feels unstable**: Ensure all frame connections are securely tightened. Verify that the gazebo is anchored properly to a level surface. Re-check the assembly steps for any missed connections.
• **Water pooling on the roof**: The galvanized steel roof is designed to shed water. If pooling occurs, check for any obstructions on the roof or if the gazebo is installed on an uneven surface causing a tilt.
• **Curtains/Netting not closing properly**: Check zippers for obstructions or damage. Ensure the Velcros are clean and properly aligned.
• **Parts are missing or damaged**: Do not proceed with assembly. Contact MELLCOM customer support immediately for replacement parts.

9. User Tips

• **Pre-Assembly Sort**: Before starting, lay out all parts and organize them by type and size. This will significantly speed up the assembly process.
• **Use a Step Stool/Ladder**: Given the height of the gazebo (9.5 ft peak), a sturdy step stool or ladder will be essential for roof assembly and attaching curtains/nets.
• **Anchor Securely**: Even if you don't expect strong winds, always anchor your gazebo. Unexpected gusts can cause significant damage.
• **Seasonal Storage**: While the hardtop is permanent, consider storing the fabric curtains and netting indoors during off-seasons or extreme weather to prolong their lifespan.
• **Decorate with Care**: When hanging lights or decorations, ensure they are outdoor-rated and do not overload the hooks or frame.

10. Warranty and Support

For any questions, concerns, or to report missing/damaged parts, please contact MELLCOM customer support. Refer to your purchase documentation for specific warranty details and contact information. Please have your product model and purchase date ready when contacting support.