1. Introduction
The ANCEL JC200 is a sophisticated mechatronic device designed for the diagnosis and maintenance of fuel injectors in various motorcycles and cars. It integrates mechanical and microcomputer signal output technologies to accurately simulate diverse engine operating conditions, enabling thorough inspection of fuel injectors.
Figure 1: ANCEL JC200 Fuel Injector Cleaner & Tester
2. Product Overview
2.1 Main Components and Control Panel
The ANCEL JC200 features a user-friendly design with clearly labeled components and a control panel for easy operation.
Figure 2: ANCEL JC200 Product Details and Labeled Components
- Operation Panel: Refer to section 2.2 for detailed explanation.
- Pressure Gauge: Indicates the pressure delivered.
- Glass Measuring Cylinder(s): For observing the status of injectors during testing.
- Fuel Level Gauge: Displays the current amount of test fluid.
- Base Plate: For mounting the injector onto the test rack.
- Fuel Distribution Rail: Holds the injectors in place.
- Lock Nut: Secures components.
- Lock Thread: Secures components.
- Fluid Deliver Switch: Controls fluid delivery. WARNING: DO NOT SWITCH IT ON WHEN THE INJECTORS ARE NOT MOUNTED, EXCEPT YOU WANT TO DRAIN THE FLUID.
- Power Supply Input: Connection point for power.
- Pulse Signal Output: Connects to injectors for testing signals.
- Fuel Deliver Hose: Transports test fluid.
- Fuel Refill Port & Pressure Release Port: Used for refilling fluid and manually releasing pressure. Loosen slightly to release residual pressure.
Control Panel Elements:
- A. Display Area: Shows working parameters.
- B. Mode Indication: Displays the current operating mode.
- C. Adjust Decrease: Decreases parameter values.
- D. Adjust Increase: Increases parameter values.
- E. Mode Selection: Cycles through different test modes.
- F. Start / Stop: Initiates or halts the current operation.
Figure 3: ANCEL JC200 Control Panel Layout
2.2 Package Contents
The ANCEL JC200 package includes the following items:
Figure 4: ANCEL JC200 Package Contents
- Main Unit (Qty 1)
- Power Cord (Qty 2)
- Signal Cord (Qty 2)
- Base Plate (Qty 2)
- Lock Thread (Qty 2)
- Glass Measuring Cylinder (Qty 2)
- Fuel Distribution Rail (Qty 2)
- Lock Nut (Qty 2)
- Block Screw (Qty 2)
- Φ10 Washer (Qty 2)
- Φ14 Washer (Qty 2)
- Φ13-14.5 Adapter with O-ring (Qty 2)
- Φ11-12.8 Adapter with O-ring (Qty 2)
- Φ9-11.3 Adapter with O-ring (Qty 2)
3. Technical Specifications
The following table outlines the technical specifications for the ANCEL JC200:
Figure 5: ANCEL JC200 Technical Specifications
| Parameter | Value |
|---|---|
| Power Supply | DC12V Vehicle Battery, 2Amp (Supports 110V/220V input) |
| Relative Humidity | <85% |
| Environment Temperature | -5℃ ~ +50℃ |
| Tank Capacity | 150ml |
| Cylinder Volume | 100ml |
| RPM | 100~9900 (step 100) |
| Time | 30~600 Seconds |
| Oil Pressure | 1.2~1.5bar (Fixed) |
| Pressure Relief | Manual |
| Product Dimensions | 21.2 x 13 x 17 CM |
| Net Weight | 4.5 kg |
Figure 6: ANCEL JC200 Dimensions and Weight
4. Setup Instructions
- Power Connection: Connect the provided power cord to the ANCEL JC200. The unit supports DC12V vehicle battery power or 110V/220V AC input. Ensure the correct voltage is used for your power source.
- Fluid Filling: Open the Fuel Refill Port and carefully fill the tank with the appropriate fuel injector test fluid (not included). Do not overfill; observe the Fuel Level Gauge.
- Injector Mounting: Securely mount the fuel injectors onto the Base Plate using the appropriate adapters and lock nuts. Ensure a tight seal to prevent leaks during testing. The 2-cylinder design allows for simultaneous testing of two injectors.
- Hose Connection: Connect the Fuel Deliver Hoses from the unit to the mounted injectors.
- Signal Cord Connection: Connect the Signal Cords from the unit's Pulse Signal Output to the respective injectors.
5. Operating Instructions
The ANCEL JC200 offers several key functions for comprehensive injector testing:
Figure 7: Key Fuel Injector Test Functions
- Power On: Turn on the main power switch. The display area (A) will illuminate.
- Mode Selection: Use the Mode Selection button (E) to cycle through the available test functions. The current mode will be indicated on the display (B).
- Parameter Adjustment: For modes requiring specific RPM or time settings, use the Adjust Decrease (C) and Adjust Increase (D) buttons to set the desired values.
- Start Test: Press the Start/Stop button (F) to begin the selected test.
- Uniformity Test: This function checks the uniformity of fuel injections across the tested injectors. Observe the fluid levels in the glass measuring cylinders (3) to compare injection volumes.
- Atomization Observation: With the help of the backlight, this mode allows for a comprehensive and careful observation of the injector's spray atomization pattern. Look for consistent and fine mist.
- Tightness Test: This test detects the tightness and any dropping (leaking) of the fuel injector under working pressure. Monitor for any drips or leaks from the injector nozzles.
- Fuel Injection Volume Detection: This function measures the precise fuel injection volume of the injector under specific working conditions. The volume will be indicated by the fluid level in the graduated glass tubes.
- Pressure Adjustment: The unit maintains a fixed oil pressure of 1.2-1.5bar.
- Stop Test: Press the Start/Stop button (F) again to end the test.
- Pressure Relief: After testing, manually relieve any residual pressure in the system by slightly loosening the Fuel Refill Port & Pressure Release Port (13).
- Fluid Deliver Switch (9): Use this switch to control the flow of test fluid. Remember the warning: DO NOT SWITCH IT ON WHEN THE INJECTORS ARE NOT MOUNTED, EXCEPT YOU WANT TO DRAIN THE FLUID.
6. Maintenance
- Cleaning: After each use, clean the unit, especially the glass measuring cylinders and injector mounting area, to prevent residue buildup. Use a soft cloth and appropriate cleaning agents for the test fluid.
- Fluid Management: Properly dispose of or recycle used test fluid according to local regulations. Ensure the tank is clean before refilling with fresh fluid.
- Storage: Store the ANCEL JC200 in a dry, clean, and safe environment, away from direct sunlight and extreme temperatures.
- Component Inspection: Periodically inspect all hoses, adapters, and seals for wear or damage. Replace any worn components to ensure accurate and safe operation.
7. Troubleshooting
No specific troubleshooting steps are provided in the product information. If you encounter issues, please refer to the general operation guidelines or contact customer support for assistance.
8. User Tips
- Intended Use: The ANCEL JC200 is specifically designed for cleaning and testing fuel injectors. It is not intended for engine regeneration functions, such as those for a Mitsubishi Canter DPF system. Always ensure the tool is used for its specified purpose to avoid damage or incorrect diagnostics.
- Test Fluid: Always use a high-quality, recommended fuel injector test fluid for accurate results and to prevent damage to the unit or injectors.
- Safety First: Always wear appropriate personal protective equipment, such as safety glasses and gloves, when operating the unit. Ensure adequate ventilation.
9. Warranty and Support
9.1 Warranty Information
The ANCEL JC200 comes with a 1-year warranty from the date of purchase. This warranty covers manufacturing defects and malfunctions under normal use.
Figure 8: 1-Year Warranty
Warranty Exclusions:
- Vulnerable parts such as the glass tubes and other accessories are not covered under warranty.
- Damage caused by misuse, accidental drops, improper operation, or unauthorized modifications is not covered.
9.2 Customer Support
For technical assistance, warranty claims, or any questions regarding the ANCEL JC200, please contact ANCEL customer support through their official channels. Please have your purchase details and product model number ready when contacting support.
Figure 9: Free Lifetime Update
