Phezer PW1 Online Inkjet Printer Instruction Manual

1. Introduction

The Phezer PW1 Online Inkjet Printer is a high-speed, intelligent coding machine designed for automated marking on various products and packaging. It supports multiple languages and can print diverse content such as text, numbers, dates, QR codes, barcodes, logos, and expiry dates. This manual provides essential information for the proper setup, operation, and maintenance of your printer.

2. Product Overview

The PW1 series features a 7-inch high-definition capacitive touchscreen for intuitive control and a robust aluminum alloy body. It utilizes TIJ 2.5 thermal foaming nozzles, available in 12.7mm and 25.4mm print heights, to deliver clear and precise printing at speeds up to 90 meters per minute. The system runs on Linux and offers extensive connectivity options.

2.1 Key Features

• High-Speed Coding: Up to 90 meters per minute.
• User Interface: 7-inch high-definition capacitive touchscreen with a new, clear UI.
• Print Head Options: Compatible with 12.7mm and 25.4mm print heads.
• Multilingual Support: Chinese, English, Turkish, Arabic, Korean, Spanish, Russian, Portuguese, Italian.
• Content Versatility: Prints text, time, symbols, QR codes, barcodes, DM codes, images, counting numbers, and variable data.
• Material Compatibility: Suitable for plastic, carton, stone, pipe, cable, metal, electronic, wood, glass, and automotive parts.
• Data Import: Supports USB flash drive for data import.
• Advanced Functions: Bolding function (up to 10 times ink concentration), automatic product counting, ink level alarm.

2.2 Applications

The Phezer PW1 printer is designed for a wide range of industrial and commercial applications, including:

• Food Packaging Bags
• Plastic Beverage Bottles
• PVC Building Materials
• Aluminum Alloy Material
• Wire and Cable
• Gift Box Carton
• Glass Material
• Metal Material
• Respirators
• Wood Material

3. Specifications

The following table details the technical specifications of the Phezer PW1 Online Inkjet Printer:

4. Package Contents

Please check the package carefully upon receipt to ensure all components are present and undamaged. The standard package includes:

1. PW127 Mainframe (Printer unit with screen)
2. 127 Nozzle (Printhead)
3. Quick-drying Cartridge
4. Matching Line Bracket
5. Optical Sensor + Bracket
6. Gift Set (Tools, USB drive)
7. Fixed Bracket
8. Grounding Wire
9. Assembly Screws

5. Setup

The Phezer PW1 printer is designed for flexible integration into various production environments. It can be set up as a standalone unit or connected to existing assembly lines.

5.1 Component Identification

Familiarize yourself with the main components:

• Hosts: The main printer unit with the touchscreen.
• Printhead: The inkjet nozzle responsible for printing.
• Brackets: Used to mount the host and printhead.
• Photovoltaic Sensor: Detects product presence for automated printing.
• Auxiliary Alignment Bars: Guide products on the conveyor.
• Conveyor Belts: For moving products past the printhead.
• Electrical Machinery: Powers the conveyor and printer.

5.2 Installation Options

The printer offers several installation configurations:

• Standard Conveyor Table Integration: For automated inkjet coding operations on assembly lines, transferring products like packaging boxes, bottles, or other fixed objects.
• Automatic Separator Integration: For pipeline automated coding, automatically paging higher thickness and size items like paper, bags, and cartons.
• Floor Stand Setup: Allows for flexible positioning and easy relocation without needing to install a production line perforation.

5.3 Initial Assembly Steps

1. Mount the Mainframe: Secure the PW127 Mainframe (host) using the provided brackets to a stable surface or the designated stand/conveyor frame.
2. Attach the Printhead: Connect the 127 nozzle printhead to the mainframe and secure it with its bracket. Ensure it is positioned correctly relative to the product path.
3. Install Ink Cartridge: Carefully insert the quick-drying ink cartridge into the printhead.
4. Connect Optical Sensor: Mount the optical sensor and its bracket. Connect the sensor cable to the designated port on the mainframe. Position the sensor to detect products as they pass the printhead.
5. Power Connection: Connect the power adapter to the mainframe and plug it into a 100-240V AC power outlet.
6. Grounding: Connect the grounding wire to ensure electrical safety.
7. Optional Connections: If integrating with other systems, connect HDMI, USB, RS232, or ENCODER cables as required.

6. Operation

The Phezer PW1 printer features a user-friendly 7-inch touchscreen interface for easy operation.

6.1 Powering On and Initial Setup

1. Power On: Press the power button on the mainframe. The system will boot up, displaying the Linux operating system interface.
2. Language Selection: Navigate to the settings menu to select your preferred operating language (Chinese, English, Turkish, Arabic, Korean, Spanish, Russian, Portuguese, Italian).
3. Date and Time: Set the correct date and time in the system settings.

6.2 Creating and Editing Print Content

1. Access Editor: From the main screen, tap the 'Edit' icon to enter the content creation interface.
2. Content Types: You can add various elements:
   • Text: Input alphanumeric characters.
   • Numbers: Use for batch numbers, serial numbers, etc.
   • Date/Time: Insert current date/time or time-variant data.
   • Symbols: Add common symbols.
   • QR Code/Bar Code/DM Code: Generate and customize 1D or 2D codes.
   • Images/Logos: Import images via USB flash drive.
   • Variable Data: Set up fields for dynamic content.
3. Font Selection: Choose from available fonts, including block letters and bitmap fonts.
4. Bolding Function: Adjust ink concentration up to 10 times for bolding text, suitable for different material requirements.
5. Layout and Positioning: Arrange content on the virtual canvas to match your desired print area and height (12.7mm or 25.4mm).
6. Save Content: Save your created print job to the internal storage (3GB available).

6.3 Printing Process

1. Load Print Job: Select the desired print job from the 'File' menu.
2. Adjust Print Parameters: Verify print distance (optimal 2-5mm) and print accuracy (150/300/600DPI) in settings.
3. Start Conveyor (if applicable): Ensure your production line or conveyor belt is running at the appropriate speed.
4. Start Printing: Tap the 'Print' icon. The printer will begin printing automatically when the optical sensor detects a product.
5. Monitor Ink Levels: The system provides an ink level alarm to notify you when the cartridge is running low.
6. Automatic Counting: The printer automatically counts the number of items printed.

7. Maintenance

Regular maintenance ensures optimal performance and longevity of your Phezer PW1 printer. While specific detailed instructions are not provided, general best practices for inkjet printers should be followed:

• Printhead Cleaning: Regularly clean the printhead nozzle to prevent clogging, especially when changing ink cartridges or if print quality degrades. Use a lint-free cloth and appropriate cleaning solution if recommended by the manufacturer.
• Ink Cartridge Handling: Store spare ink cartridges in a cool, dry place. Replace cartridges promptly when empty to avoid air entering the printhead.
• Exterior Cleaning: Keep the printer's exterior, especially the touchscreen, clean and free of dust and debris. Use a soft, dry cloth.
• Environmental Conditions: Operate the printer within the recommended temperature (10-45°C, best 20-30°C) and humidity (40%-60%Rh) ranges to prevent damage and ensure consistent print quality.
• Software Updates: Check for any available software or firmware updates from the manufacturer to ensure your system is running efficiently.

8. Troubleshooting

This section provides general troubleshooting tips for common issues. For more complex problems, please contact customer support.

• Poor Print Quality:
  • Check ink levels and replace the cartridge if low.
  • Clean the printhead nozzle.
  • Ensure the print distance (2-5mm) is correct.
  • Verify print resolution settings.
• Printer Not Printing:
  • Check if the print job is loaded and selected.
  • Ensure the optical sensor is correctly detecting products.
  • Verify all cables (power, sensor) are securely connected.
  • Check for any error messages on the screen.
• System Unresponsive:
  • Restart the printer.
  • Ensure the power supply is stable.
• Content Not Displaying Correctly:
  • Re-check the content in the editor.
  • Ensure images/logos imported via USB are in a compatible format.

9. User Tips

• Language Settings: The printer supports multiple languages. Ensure you select the correct language during initial setup for ease of use. No additional software installation is typically required for language support, as it's built into the Linux OS.
• Multi-Head Printing: While the base model is a single printhead machine, the system supports expansion nozzles (up to 6 per machine) for customized configurations. If you require printing on multiple sides of an object, consider a multi-head setup. Contact your seller for customized solutions.
• Ink Type Selection: Choose the appropriate ink type (water-based, solvent, oily) based on your printing material for optimal adhesion and durability.
• USB Data Transfer: Utilize the USB interface to easily import images, logos, or complex print templates, enhancing your coding capabilities.

10. Warranty and Support

For warranty information, technical support, or service inquiries, please refer to your purchase documentation or contact the Phezer Official Store directly. Ensure you have your product model and serial number available when contacting support.