WORKPRO 550W HVLP Paint Spray Gun

WORKPRO 550W HVLP Electric Paint Spray Gun User Manual

Model: 550W HVLP Paint Spray Gun

1. Introduction

Thank you for choosing the WORKPRO 550W HVLP Electric Paint Spray Gun. This high-power electric paint sprayer is designed for efficient and even application of various coatings, making it ideal for home use and beginners. With its 800ML container and two interchangeable nozzles, it offers versatility for a wide range of painting projects. Please read this manual thoroughly before operation to ensure safe and effective use of your new tool.

2. Safety Instructions

WARNING: Failure to follow these safety instructions may result in electric shock, fire, and/or serious injury.

  • Always wear appropriate personal protective equipment, including safety glasses, a respirator mask, and gloves, to protect against paint fumes and overspray.
  • Ensure the work area is well-ventilated to prevent the accumulation of flammable vapors.
  • Keep children and bystanders away while operating the spray gun.
  • Do not operate the spray gun near open flames, pilot lights, or other ignition sources.
  • Never point the spray gun at people or animals.
  • Always disconnect the power plug from the power source before cleaning, adjusting, or performing maintenance on the spray gun.
  • Do not remove the power connection wire after connecting with the machine.
  • Use only paints and solvents that are compatible with the spray gun materials. Refer to the paint manufacturer's instructions.
  • Do not immerse the motor unit in water or other liquids.
  • Store the spray gun in a dry, secure place out of reach of children.

3. Product Overview

3.1 Components

Exploded view of WORKPRO 550W HVLP Paint Spray Gun components
Figure 1: Exploded view of the spray gun showing its main components.
  1. Nozzle
  2. Air Cap
  3. Air Cap Retaining Ring
  4. Trigger Unit
  5. Release Button
  6. Air Filter Cap
  7. Paint Volume Control
  8. Trigger
  9. Adjustable Pipe
  10. Container

3.2 What's in the Box

Contents of the WORKPRO 550W HVLP Paint Spray Gun package
Figure 2: Included accessories with the spray gun.
  • WORKPRO 550W HVLP Electric Paint Spray Gun (Main Unit)
  • 1.8mm Nozzle
  • 2.6mm Nozzle
  • Cleaning Brush
  • Cleaning Needle
  • Viscosity Measuring Cup
  • User Manual (this document)

4. Specifications

FeatureSpecification
Brand NameWORKPRO
Model550W HVLP Paint Spray Gun
Rated Input Power550W
Container Volume800ml
Max. Flow Rate1100ml/min
Mains Voltage / Frequency220-240V, 50Hz
Spray Range≥25cm
Pressure Test1200 KPA ±1KPA
Max. Viscosity120 DIN/sec
Nozzle Sizes Included1.8mm, 2.6mm
OriginMainland China
Man painting with WORKPRO spray gun, showing power and flow rate specifications
Figure 3: Key specifications of the spray gun.
Spray gun in action demonstrating non-drip feature and performance metrics
Figure 4: Performance characteristics including non-drip and maximum viscosity.

5. Setup

  1. Prepare the Paint:

    Before filling the container, ensure your paint is properly thinned to the correct viscosity. Use the included viscosity measuring cup. Fill the cup with paint and time how long it takes for the paint to flow out completely. Refer to your paint manufacturer's recommendations for thinning ratios. The maximum recommended viscosity for this spray gun is 120 DIN/sec.

    Pouring paint through a funnel into the spray gun container
    Figure 5: Use a funnel to pour prepared paint into the container.
  2. Select and Install Nozzle:

    Choose the appropriate nozzle (1.8mm or 2.6mm) based on the paint type and desired spray pattern. The 1.8mm nozzle is generally suitable for thinner materials, while the 2.6mm nozzle is for thicker paints. Attach the selected nozzle to the spray gun head, ensuring it is securely fastened with the air cap retaining ring.

  3. Adjust Adjustable Pipe:

    The adjustable pipe (catheter) inside the container should be positioned correctly for your spraying direction. If you are spraying upwards, rotate the pipe so its opening faces the rear of the gun (towards the handle). If spraying downwards, rotate it so the opening faces the front (towards the nozzle).

    Diagram showing adjustable pipe direction and air filter cap location
    Figure 6: Adjust the pipe direction based on spraying angle.
  4. Fill Container:

    Carefully pour the prepared paint into the 800ml container. Do not overfill. Securely attach the container to the spray gun body.

  5. Connect Power:

    Plug the spray gun into a suitable 220-240V, 50Hz power outlet. Ensure the power connection wire is firmly connected and not removed during operation.

6. Operating Instructions

  1. Adjust Spray Pattern:

    Rotate the air cap to select one of three spray patterns: circular 90° (vertical fan), circular -45° (horizontal fan), or circular 45° (circular spray). Test the pattern on a piece of scrap material before applying to your project.

    Close-up of spray pattern adjustments and paint volume control dial
    Figure 7: Adjusting spray pattern and paint volume.
  2. Control Paint Volume:

    Use the paint volume control dial located near the trigger to adjust the amount of paint being sprayed. Turn clockwise to increase volume, counter-clockwise to decrease. Start with a lower setting and gradually increase until the desired coverage is achieved.

  3. Begin Spraying:

    Hold the spray gun approximately 25cm (10 inches) from the surface. Press the trigger to start spraying. Move the gun in smooth, even strokes, overlapping each pass slightly to ensure uniform coverage. Release the trigger at the end of each stroke to prevent overspray.

  4. Non-Drip Feature:

    This spray gun is designed with a non-drip feature to minimize mess during operation. However, proper technique and paint viscosity are still crucial for best results.

7. Maintenance and Cleaning

Proper cleaning after each use is essential to maintain the performance and longevity of your spray gun.

  1. Empty and Rinse Container:

    Empty any remaining paint from the container. Fill the container with an appropriate cleaning solution (water for latex paints, mineral spirits for oil-based paints). Spray the cleaning solution through the gun until it runs clear.

  2. Disassemble Components:

    Unplug the spray gun. Disassemble the nozzle, air cap, air cap retaining ring, and container from the main unit. Refer to Figure 1 for component identification.

  3. Clean Nozzle and Air Cap:

    Use the provided cleaning brush and needle to thoroughly clean the nozzle, air cap, and adjustable pipe. Ensure all paint residue is removed from the small holes and passages. Rinse with cleaning solution.

    Hand cleaning a spray gun nozzle with a brush under running water
    Figure 8: Thoroughly clean the nozzle and air cap after each use.
  4. Clean Container and Adjustable Pipe:

    Wash the container and adjustable pipe with cleaning solution and a brush. Ensure no paint dries inside.

  5. Check Air Filter Cap:

    The air filter cap helps protect the machine from dust. Periodically check and clean the air filter to ensure proper airflow. Replace if damaged.

  6. Reassemble and Store:

    Once all components are clean and dry, reassemble the spray gun. Store it in a clean, dry place away from extreme temperatures and direct sunlight.

8. Troubleshooting

ProblemPossible CauseSolution
No spray or weak spray
  • Clogged nozzle or air cap
  • Paint too thick
  • Adjustable pipe incorrectly positioned
  • Low paint level
  • Air filter clogged
  • Clean nozzle and air cap thoroughly.
  • Thin paint to correct viscosity.
  • Adjust pipe direction for spraying angle.
  • Refill container.
  • Clean or replace air filter.
Uneven spray pattern
  • Partially clogged nozzle/air cap
  • Incorrect spray pattern setting
  • Inconsistent gun movement
  • Clean nozzle and air cap.
  • Ensure air cap is correctly rotated for desired pattern.
  • Practice consistent, even strokes.
Paint dripping or spitting
  • Paint too thin
  • Nozzle loose or damaged
  • Gun held too close to surface
  • Adjust paint viscosity.
  • Tighten nozzle or replace if damaged.
  • Maintain proper spraying distance (≥25cm).
Motor runs but no paint sprays
  • Container empty
  • Adjustable pipe not submerged in paint
  • Severe clog in nozzle or suction tube
  • Refill container.
  • Check and adjust adjustable pipe.
  • Thoroughly clean all paint passages.

9. User Tips

  • Practice First: Always test your spray pattern and paint volume on a piece of cardboard or scrap material before starting your actual project. This helps you get a feel for the gun and fine-tune settings.
  • Consistent Movement: Maintain a consistent distance and speed while spraying to achieve an even finish. Avoid flicking your wrist; instead, move your entire arm.
  • Thinning is Key: The most common issue with spray guns is improper paint viscosity. Always follow the paint manufacturer's thinning recommendations and use the viscosity cup to ensure your paint is thin enough to spray smoothly without clogging.
  • Clean Immediately: Do not let paint dry in the gun. Clean all components thoroughly immediately after each use to prevent clogs and ensure the gun is ready for your next project.
  • Ventilation: Even with low VOC paints, good ventilation is crucial. Work outdoors or in a well-ventilated area, and always wear a respirator.

10. Warranty and Support

The WORKPRO 550W HVLP Electric Paint Spray Gun is manufactured by WORKPRO in Mainland China. For warranty information, technical support, or replacement parts, please contact your original point of purchase or the WORKPRO customer service department. Keep your purchase receipt as proof of purchase.

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