Santos 60cm A1 DTF Printer User Manual

1. Introduction

This manual provides comprehensive instructions for the setup, operation, and maintenance of your Santos 60cm A1 DTF Printer. This direct-to-film printing machine is designed for high-quality textile printing, offering efficiency and versatility for various fabric materials.

2. Key Features

The Santos 60cm A1 DTF Printer is equipped with advanced features to ensure high-quality and efficient printing:

• Extra Wide Digital Transfer Film Compatibility: Accepts rolls up to 62cm wide, with a roll feeder embedded in the system.
• Dual Printhead Technology: Features two printheads, one dedicated for white ink and another for CMYK colors, enhancing print quality and speed.
• Continuous Ink Supply System (CISS): Ensures uninterrupted printing with a reliable ink delivery mechanism.
• White Ink Agitate and Circulation: Equipped with a circulation pump to prevent white ink blockages and ensure smooth ink supply.
• Integrated Powder Shaker and Dryer: Streamlines the DTF process by automatically applying and curing hot melt powder.
• High-End Control Board: Utilizes a Hoson high-end board for stable performance.
• Quality Servo Motor: Offers high printing resolution and precision.
• High Precision Paper Feeding: Ensures accurate and error-free media handling.
• Intelligent Heating Platform: Provides consistent temperature for optimal printing and curing.
• Anti-Friction, Anti-Collision, Anti-Warping Paper Mechanisms: Protects the print head and ensures smooth media movement.
• Humidity Sensor: Monitors environmental conditions for optimal operation.

3. Specifications

Below are the technical specifications for the Santos 60cm A1 DTF Printer:

4. Setup Instructions

Careful setup is crucial for optimal performance. Follow these steps:

1. Unpacking: Carefully remove all components from the packaging. Ensure all parts listed in the packing list are present.
2. Placement: Place the printer and powder shaker/dryer unit on a stable, level surface in a well-ventilated area. Ensure adequate space around the machines for operation and maintenance.
3. Power Connection: Connect the power cables to the printer and shaker/dryer units, then plug them into appropriate 220V/110V power outlets.
4. Network Connection: Connect the printer to your network using an Ethernet cable via the Gigabit Network Port. This printer supports wired network printing only.
5. Ink Installation:
   • Fill the 1.5L ink bottles with the appropriate Textile Pigment Inks (CMYK+W).
   • Ensure the continuous ink supply system is correctly assembled and the white ink agitation and circulation system is active to prevent pigment settling.
6. Film Loading: Load the extra-wide digital transfer film (PET film) into the embedded roll feeder. Ensure the film is aligned correctly to prevent feeding errors.
7. Software Installation: Install the provided Driver Software and RIP Software (Maintop6.1, PP, PF) on your computer. Refer to the software's specific installation guide for detailed steps.

5. Operating Instructions

Once the printer is set up, follow these steps for successful DTF printing:

1. Power On: Turn on the printer and the powder shaker/dryer unit. Allow them to initialize.
2. Software Preparation:
   • Open your RIP software (e.g., Maintop6.1).
   • Import your design (PDF, JPEG, TIFF formats are supported).
   • Configure print settings, including resolution (up to 4800*1200dpi), print head type (XP600 or I3200), and color profile (CMYK+W).
   • Ensure the print head height is adjusted correctly (0-12mm) for the film being used.
3. Printing Process:
   • Send the prepared design from the RIP software to the printer.
   • The printer will lay down the color ink, followed by a layer of white ink onto the PET film.
   • The film then moves to the powder shaker unit, where hot melt powder is applied and excess is removed.
   • Finally, the film passes through the built-in infrared drying system for curing.
4. Transferring the Design: Once the film is printed and cured, it is ready for heat transfer onto your desired textile material. Refer to your heat press instructions for specific temperature and pressure settings.

6. Maintenance

Regular maintenance ensures the longevity and consistent performance of your DTF printer:

• White Ink Circulation: The printer features an automatic white ink agitation and circulation system. Ensure this system is always active to prevent white ink from settling and clogging the nozzles.
• Print Head Cleaning: Perform regular print head cleaning cycles as recommended by the software or when print quality degrades.
• General Cleaning: Keep the printer's exterior and interior (especially the film path and powder application area) clean from dust, ink residue, and powder buildup. Use lint-free cloths and appropriate cleaning solutions.
• Environmental Control: Maintain a stable environment with controlled humidity to prevent ink drying and print head issues. The built-in humidity sensor can assist in monitoring.

7. Troubleshooting

Here are some common issues and their potential solutions:

• Poor Print Quality / Color Issues:
  • Perform a nozzle check and print head cleaning.
  • Check ink levels and ensure the continuous ink supply system is functioning correctly.
  • Verify color profiles in your RIP software.
  • Ensure white ink circulation is active to prevent white ink separation.
• Printer Not Responding:
  • Check all power connections.
  • Verify the Ethernet cable connection and network settings.
  • Restart the printer and computer.
• Film Feeding Errors:
  • Ensure the PET film is loaded correctly and aligned in the roll feeder.
  • Check for any obstructions in the film path.
  • Clean the film feeding rollers if necessary.
• No Wi-Fi Connectivity: This printer does not support Wi-Fi. It requires a wired Ethernet connection for network printing.

8. User Tips

Based on user experiences, here are some helpful tips for maximizing your printer's performance:

• Leverage Technical Support: Users have reported excellent experiences with the provided technical support. Do not hesitate to contact them for assistance with setup, operation, or any issues you encounter.
• Regular Software Updates: Keep your printer drivers and RIP software updated to ensure compatibility and access to the latest features and bug fixes.
• Quality Consumables: Always use high-quality DTF inks and PET film recommended for your printer model to achieve the best print results and prevent damage to the print heads.

9. Warranty

The Santos 60cm A1 DTF Printer comes with a one-year warranty covering the printer mainboard and head board. For specific terms and conditions, please refer to the "Shop's Three Guarantees" policy provided at the time of purchase.

10. Technical Support

For any technical assistance, inquiries, or support, please contact our dedicated support team:

• Email: shaolily6@gmail.com
• WhatsApp: +86 159 2768 7728
• After-sales WhatsApp: +86 186 3811 8923