1. Introduction
This manual provides detailed instructions for the safe and efficient use of the COMPTYCO AUA-6C High Precision Fiber Optic Cleaver. This tool is designed for precise cutting of optical fibers, suitable for both hot melt and cold joint applications in FTTH (Fiber to the Home) installations. Its advanced design ensures a flat incision with minimal fiber damage and low loss.
2. Safety Information
Always observe the following safety precautions when using the fiber optic cleaver:
- Wear appropriate personal protective equipment (PPE), including safety glasses, to protect against fiber shards.
- Handle optical fibers with extreme care. Fiber shards are very sharp and can cause serious injury.
- Dispose of all fiber scraps properly in a designated fiber waste container.
- Keep the cleaver clean and free from dust and debris to ensure optimal performance and prevent damage to fibers.
- Do not attempt to disassemble or modify the cleaver beyond the maintenance procedures described in this manual.
- Keep out of reach of children.
3. Package Contents
Verify that all items are present in the package:
- 1 x COMPTYCO AUA-6C Fiber Optic Cleaver
- 1 x Adjustable Wrench
- 1 x Instruction Manual (this document)
- 1 x Anti-falling Bag
- 1 x Packing Box
4. Product Overview
The AUA-6C cleaver features a robust design for consistent and high-quality fiber cuts.
- High Precision: Engineered for accurate angle cutting, resulting in a flat cutting surface and low optical loss.
- Versatile Fixture: Equipped with a 'Three in one fixture' that accommodates various fiber types including bare fiber, tail fiber, leather wire, and standard fiber optic cables.
- Built-in Scale: Features an integrated scale for precise length measurement, eliminating the need for an external length gauge.
- Durable Blade: Utilizes a tungsten steel blade with 16 cutting end faces, ensuring a long service life.
- Automatic Return: Designed with a high-quality slide rail and mechanical cover that automatically returns to its open position after each cut, streamlining the cleaving process.
5. Setup and Fiber Preparation
Before cleaving, ensure the fiber is properly stripped and cleaned.
- Open the Cleaver: Lift the top cover of the cleaver. The automatic return mechanism will hold it open.
- Prepare the Fiber: Strip the fiber to the required length, exposing the bare fiber. Clean the bare fiber thoroughly with an alcohol wipe to remove any coating residue or contaminants.
- Position the Fiber: Place the prepared fiber into the appropriate slot in the 'Three in one fixture' according to its type and diameter. Use the built-in scale to set the desired cleave length.
6. Operating Instructions
Follow these steps to perform a precise fiber cleave:
- Secure the Fiber: Once the fiber is correctly positioned in the fixture and the desired length is set, gently close the fiber clamp to hold the fiber securely in place.
- Close the Cover: Carefully lower the top cover of the cleaver. As the cover closes, the blade will engage and perform the cleave.
- Remove Cleaved Fiber: After the cleave is complete, the cover will automatically return to its open position. Carefully remove the cleaved fiber, ensuring not to touch the cleaved end.
- Dispose of Scraps: Collect the fiber scrap from the cleaver's waste bin and dispose of it in a safe, designated container.
7. Maintenance
Regular maintenance ensures the longevity and performance of your cleaver:
- Cleaning: Periodically clean the fiber clamping areas and the blade path with a lint-free cloth and isopropyl alcohol to remove any fiber debris or dust.
- Blade Rotation: The tungsten steel blade has 16 cutting positions. When the cleaving quality degrades, use the adjustable wrench to rotate the blade to a new, unused position. Refer to the markings on the blade for guidance.
- Storage: When not in use, store the cleaver in its anti-falling bag and packing box to protect it from dust, moisture, and physical damage.
8. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Poor cleave quality (angled, rough, or chipped end) |
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| Fiber not cutting completely |
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| Fiber slips during cleave |
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9. Specifications
| Feature | Specification |
|---|---|
| Model Number | AUA-6C |
| Brand Name | COMPTYCO |
| Fiber Type | Single Mode |
| Connector Type | Hybrid |
| Wireless Function | No |
| High-concerned Chemical | None |
| Origin | Mainland China |
| Dimensions (L x W x H) | 7.5 cm x 6.5 cm x 5.7 cm |
| Weight (approx.) | 240 g |
| Blade Material | Tungsten Steel |
| Blade Cutting Faces | 16 |
10. User Tips
- Smallest Cut Diameter: The AUA-6C cleaver is capable of cutting bare fiber down to 0.25mm diameter, as shown in the 'Wire clip display' diagram. Ensure proper seating for such fine fibers.
- Blade Longevity: To maximize the life of your blade, rotate it to a new cutting position regularly, especially if you notice a decrease in cleave quality.
- Cleanliness is Key: Always ensure both the fiber and the cleaver's cutting surfaces are impeccably clean before each use. Even microscopic dust can affect cleave quality.
11. Warranty and Support
For warranty information, technical support, or service inquiries, please contact your original point of purchase or the COMPTYCO customer service department. Keep your purchase receipt as proof of purchase.