EARU EAL-18

EARU EAL-18 Residual Current Circuit Breaker (RCCB) Instruction Manual

Model: EAL-18 | Brand: EARU

1. Introduction

The EARU EAL-18 Residual Current Circuit Breaker (RCCB) is designed to provide essential leakage protection in electrical circuits. This device is suitable for AC 50Hz systems with rated voltages of 2P 230V or 4P 400V and rated currents ranging from 1A to 63A. Its primary function is to quickly disconnect the power supply in the event of an electric shock or when the grid leakage current exceeds a specified safe value, thereby protecting both personnel and electrical equipment. The EAL-18 is a Type AC RCCB, specifically engineered to detect and respond to power frequency sinusoidal leakage currents, including those that are suddenly applied or slowly rising. It also supports infrequent switching and starting functions for the line. This product complies with the IEC/EN61008-1 standard.

2. Safety Information

Please read and understand all safety instructions before installing, operating, or maintaining this device. Failure to follow these instructions may result in serious injury or property damage.

  • Installation and maintenance should only be performed by qualified electricians.
  • Always disconnect power before working on electrical circuits.
  • Ensure the device's specifications (voltage, current, sensitivity) match your electrical system requirements.
  • Do not operate the device if it appears damaged.
  • Regularly test the RCCB using the integrated test button to ensure proper functionality.
  • This device provides residual current protection but does not protect against overcurrent (overload or short circuit). Additional overcurrent protection devices (e.g., MCBs) may be required.

3. Product Overview

3.1 Key Features

  • Type AC RCCB: Designed for power frequency sinusoidal leakage current.
  • Leakage Protection: Protects against electric shock and earth leakage faults.
  • Anti-Electromagnetic Interference: Enhanced stability in various environments.
  • Flame Retardant Material: Constructed from materials that resist combustion.
  • Compliance: Meets IEC/EN61008-1 standards.
  • Bilateral Busbar Wiring: Offers flexible wiring options.
  • High Connecting Ability: Maximum connecting ability of 35mm² with a wiring torque of 3.5N*m.

3.2 Components

Labeled components of the EARU EAL-18 RCCB, showing insulated terminal block, test button, brand logo, leakage tripping indicator window, widening the handle, and wiring diagram.
Figure 1: Labeled Components of the EAL-18 RCCB

This image displays the key parts of the RCCB: the insulated terminal block for secure wiring, the test button for verifying functionality, the EARU brand logo, a window indicating leakage tripping, and a widened handle for easier operation. A basic wiring diagram is also visible.

  • Insulated Terminal Block: For secure and safe electrical connections.
  • Test Button: Used for manual testing of the leakage protection function.
  • Brand Logo: "EARU" and model "EAL-18".
  • Leakage Tripping Indicator Window: Visually indicates when the device has tripped due to a leakage current.
  • Handle: For switching the device ON/OFF and resetting after a trip.
  • Wiring Diagram: Printed on the device for correct installation.

4. Specifications

Dimensions and product parameters for EARU EAL-18 RCCB, showing 2P and 4P models.
Figure 2: EAL-18 RCCB Dimensions and Product Parameters

This image provides physical dimensions and a summary of key product parameters for the EAL-18 RCCB, including pole configuration, frequency, breaking capacity, and rated voltage.

Table showing Detection Waveform Type and Classification, and Connection table for Rated Current to Nominal Section Area of Copper Wire.
Figure 3: Detection Waveform Types and Connection Wire Sizes

This image details the types of leakage current waveforms the device can detect (AC Type) and provides a table for recommended nominal section areas of copper wire based on rated current.

Technical Data table for EARU EAL-18 RCCB, detailing electrical features, installation, and environmental conditions.
Figure 4: EAL-18 RCCB Technical Data

This image presents a comprehensive table of technical specifications, including rated current, poles, voltage, frequency, sensitivity, breaking capacity, installation details, and environmental operating conditions.

Table 1: General Specifications
AttributeValue
Model NumberEAL-18 (RCCB)
TypeResidual Current (RCD)
Rated Voltage2P 230V / 4P 400V
Rated Frequency50/60Hz
Rated Current Options6A, 10A, 16A, 20A, 25A, 32A, 40A, 50A, 63A
Poles2P, 4P
Rated Sensitivity10mA, 30mA, 100mA, 300mA
Breaking Capacity6KA (Icn=Iac=6000A)
StandardIEC61008-1
Mounting35mm Din Rail
Insulation Voltage500V
Dielectric Test Voltage2.5kV for 1 min
Electrical & Mechanical Life4000 cycles
Protection DegreeIP20
Ambient Temperature-5°C to +40°C (with daily average ≤35°C)
Storage Temperature-25°C to +70°C
Terminal Connection TypeCable/U-type busbar/Pin-type busbar
Terminal Size Top/Bottom for Cable35mm² (18-3)
Tightening Torque3.5 N·m

5. Setup and Installation

The EAL-18 RCCB is designed for mounting on a 35mm DIN rail. Ensure all connections are secure and comply with local electrical codes.

5.1 Mounting

  1. Ensure the main power supply is OFF before installation.
  2. Attach the RCCB to a standard 35mm DIN rail using its fast clip device.
  3. Verify that the device is securely fastened and cannot move.
Close-up of the EARU EAL-18 RCCB mounted on a DIN rail, showing the secure clip mechanism.
Figure 5: DIN Rail Mounting

This image illustrates how the RCCB is securely mounted onto a standard DIN rail, highlighting the integrated clip for easy installation and removal.

5.2 Wiring Connections

Connect the incoming and outgoing wires to the insulated terminal blocks. The connection can be made from the top or bottom.

  • Use copper wires with a nominal section area appropriate for the rated current (refer to Table 2 below).
  • Ensure all connections are tight with a wiring torque of 3.5 N·m.
  • The device supports Cable, U-type busbar, and Pin-type busbar connections.
Two EARU EAL-18 RCCBs, one 2P and one 4P, showing their front panels with wiring diagrams.
Figure 6: 2P and 4P RCCB Wiring Diagrams

This image displays both the 2-pole (2P) and 4-pole (4P) versions of the EAL-18 RCCB, with their respective wiring diagrams clearly visible on the front panel. The 2P model shows connections for N and L, while the 4P model shows connections for N, 1, 3, 5 and N, 2, 4, 6.

Table 2: Recommended Copper Wire Sizes
Rated CurrentNominal Section Area of Copper Wire (mm²)
1~6A1
10A1.5
16, 20A2.5
25A4
32A6
40, 50A10
63A16
80A25
100A35

6. Operation

6.1 Switching ON/OFF

  • To turn the power ON, push the handle upwards to the 'I-ON' position.
  • To turn the power OFF, push the handle downwards to the 'O-OFF' position.

6.2 Testing the RCCB

It is crucial to regularly test the RCCB to ensure its proper functioning. A monthly test is recommended.

  1. Ensure the RCCB is in the 'I-ON' position.
  2. Press the blue 'TEST' button. The RCCB should immediately trip to the 'O-OFF' position.
  3. If the RCCB does not trip, it may be faulty and should be replaced immediately by a qualified electrician.
  4. To reset the RCCB after a test or trip, push the handle fully downwards to 'O-OFF' and then upwards to 'I-ON'.
Video 1: RCCB Test Function Demonstration

This video demonstrates the operation of the RCCB, including how to switch it on and off, and how to perform the crucial test function using the test button. It shows the device tripping when the test button is pressed, confirming its leakage protection capability.

7. Maintenance

The EAL-18 RCCB requires minimal maintenance. Regular checks are essential to ensure continued safety and performance.

  • Monthly Testing: As described in Section 6.2, press the test button monthly to verify the tripping mechanism.
  • Visual Inspection: Periodically inspect the device for any signs of physical damage, discoloration, or loose connections.
  • Cleaning: If necessary, gently clean the exterior of the device with a dry, soft cloth. Do not use abrasive cleaners or solvents.
  • Professional Inspection: It is recommended to have a qualified electrician inspect your electrical system, including RCCBs, periodically.

8. Troubleshooting

This section addresses common issues you might encounter with your RCCB.

Table 3: Troubleshooting Guide
ProblemPossible CauseSolution
RCCB trips frequently without apparent reason.
  • Actual earth leakage fault in the circuit.
  • Faulty appliance connected to the circuit.
  • Moisture or dampness affecting wiring.
  • Overload (though RCCB has no overcurrent protection, an external MCB should trip first).
  • Faulty RCCB.
  • Disconnect all appliances and try to reset. Reconnect one by one to identify the faulty appliance.
  • Inspect wiring for damage or moisture.
  • If the problem persists, consult a qualified electrician to check for hidden leakage faults or a faulty RCCB.
RCCB does not trip when test button is pressed.
  • Faulty RCCB.
  • No power to the RCCB.
  • Ensure power is supplied to the RCCB.
  • If power is present and it still doesn't trip, the RCCB is faulty and must be replaced immediately by a qualified electrician.
RCCB cannot be reset after tripping.
  • Persistent earth leakage fault.
  • Internal damage to the RCCB.
  • Ensure the handle is pushed fully downwards to 'O-OFF' before attempting to push it upwards to 'I-ON'.
  • If a fault is still present, the RCCB will not reset. Identify and rectify the leakage fault.
  • If no fault is found and it still won't reset, the RCCB may be damaged and needs replacement.

9. User Tips

  • Bipolar Configuration: The EAL-18 is available in both 2-pole (bipolar) and 4-pole configurations, allowing for flexibility in various single-phase and three-phase applications. Ensure you select the correct pole configuration for your specific electrical system.
  • Complementary Protection: Remember that this RCCB provides residual current protection but does not offer overcurrent protection. For comprehensive circuit protection, it should be installed in conjunction with Miniature Circuit Breakers (MCBs) or other appropriate overcurrent protective devices.

10. Warranty and Support

For warranty information, technical support, or service inquiries, please refer to the seller's specific terms and conditions or contact the point of purchase. Keep your purchase receipt as proof of purchase.


EARU EAL-18 Residual Current Circuit Breaker (RCCB) Functionality Test

EARU EAL-18 Residual Current Circuit Breaker (RCCB) Functionality Test

0:22 • 1280×720 • demonstration