1. Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of your 48V Controller and LCD Display Digital Meter for the KUGOO G2 PRO Electric Scooter. Please read this manual carefully before installation and use to ensure proper function and safety.
2. Product Overview
The KUGOO G2 PRO Controller & Dashboard kit is designed to provide reliable control and clear information display for your electric scooter. It includes a high-strength controller, an intuitive LCD display, and a throttle unit.
Figure 2.1: Complete KUGOO G2 PRO Controller, Display, and Throttle Kit
2.1 Components
- Brushless DC Motor Controller: A robust 48V, 1000WEU controller with a current limiting of 25A and an undervoltage protection at 39V. Made of durable metal.
- LCD Display Digital Meter: An intuitive display unit providing essential ride information.
- Throttle Unit: Integrated with the display for speed control.
Figure 2.2: Brushless DC Motor Controller with wiring harness
Figure 2.3: Front view of the KUGOO G2 PRO Display unit
Figure 2.4: Display and Throttle unit with 5-Pin connector
3. Specifications
| Feature | Specification |
|---|---|
| Model Number | kugoo G2 PRO |
| Type | kugoo G2 PRO (Controller & Display) |
| Voltage | 48V |
| Controller Power | 1000WEU |
| Controller Undervoltage | 39V |
| Controller Current Limiting | 25A |
| Origin | Mainland China |
| Material | Metal (Controller) |
| Package Weight | 0.45 kg |
| Package Dimensions | 30 x 10 x 10 cm |
| Customization | Yes |
4. Package Contents
Upon opening your package, please verify that all the following items are included:
- 1 x 48V Brushless DC Motor Controller
- 1 x LCD Display Digital Meter with integrated throttle
Note: Other products not explicitly listed above are not included.
5. Setup and Installation
The controller and display are designed for easy installation and removal without damaging your scooter. Ensure your scooter is powered off before beginning installation.
5.1 Mounting the Display
- Attach the display unit to your scooter's handlebars using the integrated mounting brackets. Ensure it is fixed firmly and reliably.
- Route the display cable along the handlebars and frame, securing it to prevent interference with moving parts.
Figure 5.1: Rear view of the display unit with mounting brackets
5.2 Connecting the Controller and Display
- Locate the existing controller and display connections on your scooter.
- Connect the 5-pin connector from the new display unit to the corresponding port on the controller. Ensure the connection is secure.
- Connect the main power cables, motor phase wires, and other accessory wires (e.g., brake sensors, lights) from the controller to your scooter's system. Refer to your scooter's original wiring diagram for specific connections if needed.
- Once all connections are made, ensure they are tight and properly insulated.
For more detailed wiring diagrams and specific installation steps, please consult the official user manual PDF available at: User manual (PDF).
6. Operating Instructions
Once installed, the LCD display provides real-time information about your scooter's performance. Power on your scooter to activate the display.
Figure 6.1: HD Intuitive LCD Display Interface
6.1 Display Functions
- Battery Status: Indicates the current charge level of your scooter's battery.
- Speed Mode: Shows the selected riding mode (e.g., TURBO/STD/ECO). Use the mode button on the throttle to cycle through these.
- Speed Indicator: Displays your current speed.
- Mileage: Tracks the distance traveled.
- Average Speed: Shows the average speed of your ride.
6.2 Throttle Operation
The integrated throttle controls the speed of your scooter. Gently press the throttle lever to accelerate. Release the lever to decelerate. The buttons on the throttle unit allow you to change speed modes and access other display functions.
7. Maintenance
To ensure the longevity and optimal performance of your controller and display, follow these maintenance guidelines:
- Cleaning: Regularly wipe the display and controller with a soft, dry cloth. Avoid using harsh chemicals or abrasive materials.
- Connections: Periodically check all electrical connections for tightness and signs of wear or corrosion. Ensure the 5-pin connector is always securely seated.
- Protection: While durable, avoid exposing the components to extreme moisture or direct impact.
- Firmware: Keep an eye out for any official firmware updates from KUGOO for improved performance or new features.
8. Troubleshooting
If you encounter issues with your controller or display, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Display not turning on | Loose connection, power issue, damaged cable | Check all cable connections, especially the 5-pin connector. Ensure the scooter's battery is charged and powered on. Inspect cables for visible damage. |
| Motor not responding to throttle | Throttle connection issue, controller fault, motor issue | Verify the throttle's connection to the controller. Check for error codes on the display. If no error, consult a professional for controller/motor diagnostics. |
| Incorrect speed/mileage readings | Incorrect wheel size setting, sensor issue | Check display settings for correct wheel diameter. Inspect speed sensor for damage or obstruction. |
| Display shows error code | System malfunction | Refer to the scooter's main user manual or KUGOO support for specific error code meanings and troubleshooting steps. |
9. User Tips
- Compatibility Check: Always verify the compatibility of this controller and display with your specific electric scooter model before purchase and installation. While designed for KUGOO G2 PRO, some users inquire about compatibility with other models like V-Max R.40. Ensure all specifications match your scooter's requirements.
- Secure Connections: Loose connections are a common cause of issues. Double-check all wiring after installation and periodically during maintenance.
- Professional Installation: If you are unsure about the installation process, especially with electrical components, it is highly recommended to seek assistance from a qualified technician to avoid damage to the product or your scooter.
10. Warranty & Support
For warranty information, technical support, or service inquiries, please contact the seller or manufacturer directly. Keep your purchase receipt as proof of purchase.
