ALTHY UV Water System Replacement Lamps and Quartz Tubes User Manual

1. Introduction

Congratulations on the purchase of your ALTHY ultraviolet (UV) water purifier system replacement components. This system utilizes advanced UV technology to provide years of trouble-free operation with minimal maintenance, protecting your drinking water from microbiological contaminants.

1.1 General Information

• The UV water purifier is intended for indoor use only. Protect it from elements and freezing temperatures. The ambient temperature should be between 2°C-40°C (36°F-104°F).
• Electrical power supplied to the UV water purifier MUST match the power requirements listed on the unit. Use of a voltage surge protector is recommended.
• The UV water purifier must be installed into an approved Ground Fault Circuit Interrupt (GFCI) receptacle. If a 2-prong or unprotected 3-prong receptacle is present, it must be replaced by a properly grounded GFCI receptacle by a qualified electrician, in accordance with national and local codes.
• Locate the UV water purifier in a dry, well-lit area with enough room for routine maintenance. This includes a minimum distance of one chamber length from the chamber end for lamp and quartz sleeve changes.
• Always locate the UV water purifier closest to the point of use to reduce the chance of re-contamination.
• Install the UV water purifier after all other water treatment devices (e.g., de-ionizers, water softeners, carbon filters, pre-filters, reverse osmosis, pressure tanks, and pumps) to prevent re-contamination from these units.

2. Safety Information

POTENTIAL HAZARDS: Read all labels and tags attached to the system. Personal injury or damage to the system could occur if not observed. Lamp and quartz sleeve are easily damaged; exercise care when handling.

DANGER

Failure to follow these instructions will result in serious injury or death.

• Electric Shock: Special care must be taken due to the presence of water near electrical equipment. DO NOT attempt repairs yourself; refer to an authorized service facility.
• DO NOT operate the system if it has a damaged cord or plug, is malfunctioning, or has been dropped/damaged.
• DO NOT use this system for purposes other than intended use (potable water applications).
• DO NOT install or store this system where it will be exposed to weather or freezing temperatures, unless all water has been drained and the supply disconnected.

WARNING

• This system contains a UV Lamp. DO NOT operate the UV Lamp when it is removed from the chamber. Unintended use or damage may result in exposure to dangerous UV radiation, which can harm eyes and skin.
• Changes or modifications made to this system without manufacturer consent could render it unsafe and void the warranty.

CAUTION

• Carefully examine the system after installation. Do not plug in if water is present on parts not intended to be wet (controller, lamp connector).
• Due to thermal expansion and material degradation from UV exposure, use metal fittings and at least 10 inches of copper pipe on the outlet of your UV chamber.
• Hg EXPOSURE: The UV lamp contains mercury. If a lamp breaks, avoid inhalation/ingestion of debris and exposure to eyes/skin. DO NOT use a vacuum cleaner. Obey local regulations for mercury waste disposal.
• The UV water purifier should be located in an area where condensation or leakage will not cause damage. A suitable drain pan is recommended.

NOTICE

• The UV lamp has an effective life of approximately 8000 hours. Replace annually to ensure continuous protection.
• The UV system is not to be used or played with by children. Persons with reduced physical, sensory, or mental capabilities should not handle the system without supervision.
• This system is intended to be permanently connected to water lines.
• This system is not intended for use in or above water, outdoors, or in swimming pools.
• EXTENSION CORDS: If necessary, use only 3-wire grounding-type extension cords rated for outdoor use and matching the system's electrical rating. Examine and replace damaged cords. Always disconnect from the receptacle first.
• If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.
• Read and understand this Owner's Manual before operating and performing any maintenance.

3. Principle of Operation

The system provides adequate UV dosage by exposing water to ultraviolet radiation within the UV chamber. The UV dosage depends on exposure time and radiation intensity. Exposure time is related to flow rate: higher flow rate means lower exposure time, and vice versa.

• Water enters the purifier and flows into the annular space between the quartz sleeve and the chamber wall.
• An LED indicator light on the ballast provides visual indication of UV lamp operation.
• Water leaving the purifier is instantly ready for use, requiring no further contact time.

3.1 Limitation of Use

The water purifier is intended for use with visually clear water (not colored, cloudy, or turbid). It is NOT intended for treating water with obvious contamination or raw sewage. It is designed for drinking water, residential, and commercial water purification.

3.2 Water Quality Requirements

Water quality significantly impacts ultraviolet ray transmission. It is recommended that the water does not exceed the following maximum concentration levels:

Treating water with higher concentration levels may require additional measures to improve water quality. If ultraviolet transmission is unsatisfactory, contact the supplier.

4. Setup and Installation

4.1 Components

Before installation, ensure all components are present and undamaged. The system typically includes:

• Reactor Chamber (Stainless steel, SSE or SDE series)
• UV Lamp (4 pins G10Q or 2 pins G5 base, depending on model)
• Quartz Tube
• O-rings
• Electronic Ballast (UVC ballast)
• Closed End Nut
• Open End Nut
• Clamp
• Quick Fitting (for chambers with 1/4" port only)
• High Temperature Wire (for 2-pin UV lamps only)

4.2 Unit Assembly for 2-Pin Lamp

Ensure the quartz tube and UV lamp are clean before installation (clean with alcohol or mild detergent). Wear soft, non-abrasive gloves to prevent finger marks.

1. Remove the closed end nut from the reactor chamber (for SDE series only).
2. Remove the open end nut from the reactor chamber.
3. Install an o-ring onto the open end of the quartz tube (~12mm from the edge).
4. Insert the quartz tube into the reactor chamber.
5. Install an o-ring onto the closed end of the quartz tube (for SDE series only).
6. Hand-screw the closed end nut onto the reactor chamber (closed end of quartz tube) to protect the o-ring. Do not overtighten.
7. Connect the 2-pin Electrical Socket with the UV Lamp pins tightly.
8. Carefully insert the UV lamp into the quartz tube through the open end nut.
9. Install the cover cap and hand-tighten onto the open end nut.
10. Select a readily accessible and well-lit location to fix the system, closest to the point of use. It can be installed horizontally or vertically.
11. When all plumbing connections are finished, slowly turn on the water supply and check for leaks.
12. Allow water to run for a few minutes to clear any air or dust from the Reactor Chamber. Connect power for startup.

4.3 Unit Assembly for 4-Pin Lamp

Ensure the quartz tube and UV lamp are clean before installation (clean with alcohol or mild detergent). Wear soft, non-abrasive gloves to prevent finger marks.

1. Remove the closed end nut from the reactor chamber (for SDE series only).
2. Remove the open end nut from the reactor chamber.
3. Install an o-ring onto the open end of the quartz tube (~12mm from the edge).
4. Insert the quartz tube into the reactor chamber.
5. Install an o-ring onto the closed end of the quartz tube (for SDE series only).
6. Hand-screw the closed end nut onto the reactor chamber (closed end of quartz tube) to protect the o-ring. Do not overtighten.
7. Connect the lamp socket with the UV lamp pins tightly.
8. Carefully insert the UV lamp into the quartz tube through the open end nut.
9. Install the cover cap and hand-tighten onto the open end nut.
10. Select a readily accessible and well-lit location to fix the system, closest to the point of use. It can be installed horizontally or vertically.
11. When all plumbing connections are finished, slowly turn on the water supply and check for leaks.
12. Allow water to run for a few minutes to clear any air or dust from the Reactor Chamber. Connect power for startup.

5. Operation

5.1 Lamp Connection

5.1.1 G10Q Lamp Connection

Connect the lamp socket of the ballast output line to the four-pin of the lamp. The interface between the G10Q lamp socket and the lamp connector is a fool-proof connection. Pay attention to the hole distance and align it so that it can be inserted. If needed, the lamp holder rotates 90 degrees. When connecting, hold the ceramic lamp connector part of the lamp with your hand, and do not touch the glass of the lamp to prevent breakage.

5.1.2 G5/G13 Lamp Connection

First, connect the female end of the high-temperature cable with one end of the lamp G5/G13 lamp cap. Then, insert the male end of the high-temperature cable into the two spaces beside the ballast lamp socket. Finally, insert the other end of the lamp G5/G13 lamp cap into the ballast.

6. Maintenance and Inspection

6.1 Maintenance

The water purifier is designed for minimal maintenance, provided water quality requirements are met. Ordinary maintenance includes:

• Lamp Replacement: Recommended every 8,000 hours of operation, or approximately 12 months of continuous service.
• Quartz Sleeve Cleaning: Inspect the quartz sleeve after one month of use. If it is coated (not clear), clean it more often. Deposits are typically caused by excessive levels of calcium (hardness), iron, or manganese in the water.

6.2 Inspection

• Regularly inspect the water purifier to ensure the UV lamp is operating. An LED indicator light on the ballast provides visual confirmation of lamp operation (but not UV intensity).
• Ballasts have a built-in audio alarm to indicate lamp failure.
• To ensure proper operation, perform regular biological testing: at installation, quarterly for the first year, and annually at lamp replacement. Also test after any modifications to the plumbing system, pumps, or well source.
• Inspect grounding wires to ensure they are secure to both the water purifier and the grounding point.
• Confirm that the approved GFCI receptacle is operational and that the water purifier is plugged into it.
• Replace any damaged or broken components.

7. Troubleshooting Guide

If questions remain after completing a troubleshooting procedure, please contact the manufacturer.

8. Specifications

The replacement lamps and quartz tubes are suitable for ALTHY UV water purifiers. It is not recommended to use them with water purifiers of other brands.

8.1 UV Purifier with 4-Pin UV Lamp

• Chamber Material: 304SS (316L SS available on request), single or dual end optional
• Maximum Operating Pressure: 8 bar (116 psi)
• Ambient Water Temperature: 2-40°C (36-104°F)
• Voltage: 110V or 220V 50/60Hz

8.2 UV Purifier with 2-Pin Philips UV Lamp

• Chamber Material: 304SS (316L SS available on request), single or dual end optional
• Maximum Operating Pressure: 8 bar (116 psi)
• Ambient Water Temperature: 2-40°C (36-104°F)
• Voltage: 110V or 220V 50/60Hz

For detailed dimensions of specific lamps and quartz tubes (e.g., 48W 12GPM lamp length, glass tube diameter), please refer to the product packaging or contact ALTHY customer service.

9. User Tips

• Annual Replacement: While some lamps may last longer, it is crucial to replace your UV lamp annually (every 8,000 hours) to ensure continuous and effective water purification.
• Inspect Upon Arrival: Always inspect replacement lamps and quartz tubes immediately upon receipt for any damage that may have occurred during transportation. Contact customer service if any items are broken.
• Handle with Care: Quartz tubes are fragile. Exercise extreme caution when handling and installing them to prevent breakage.
• Compatibility Check: These replacement lamps and quartz tubes are specifically designed for ALTHY UV water purifiers. Using them with other brands is not recommended and may lead to improper function or damage. Always verify model compatibility before purchasing.
• Consult Specifications: If you need precise measurements (e.g., lamp length, quartz tube diameter) for specific models, refer to the detailed specifications provided or contact ALTHY customer service for assistance to ensure you order the correct part.

10. Warranty and Support

10.1 Warranty Information

This product is warranted to be free from defects in material and workmanship for a period of one year from the date of shipment or the product's total rated life, whichever occurs first. Within the warranty period, we will repair or replace defective products returned to us with shipping charges prepaid.

This warranty will not apply to any product subjected to misuse, negligence, accident, misapplication, modification, repair by unauthorized persons, or improper installation.

The Buyer must inspect the product promptly after receipt and notify us in writing of claims, including breach of warranty, within thirty (30) days after discovery of the facts upon which the claim is based. Failure to provide timely written notice will be deemed a waiver of such claim.

The provisions of this warranty are our sole obligation and exclude all other remedies or warranties, expressed or implied, including warranties of merchantability and fitness for a particular purpose. We disclaim any responsibility for injury to person, damage to, or loss of property or value caused by any product subjected to misuse, negligence, accident, modification, repair by unauthorized persons, or improper installation.

Under no circumstances shall the manufacturer be liable for any incidental, consequential, or special damages, losses, or expenses arising from the contract for this product, or in connection with its use or inability to use for any purpose whatsoever.

10.2 Additional Resources

A comprehensive user manual in PDF format is available for download. This manual contains detailed instructions and diagrams for installation, operation, and maintenance. You can access it here: ALTHY UV Water Purifier Owner's Manual (PDF).