1. Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of your XLWLH 17 Bit Absolute Servo Motor and Driver Kit. Please read this manual thoroughly before attempting any installation or operation to ensure safe and efficient use of the product.
2. Product Components
The kit includes the following components:
1KW Kit Configuration:
- 1 x 1W 80AST-A1C04025 Servo Motor (17 bit absolute)
- 1 x T3D-L15A AC driver
- 1 x 3M encoder cable
- 1 x 3M motor cable
- 1 x Control signal cable
- 2 x 2K 1/4W resistance
- 1 x RS485 cable
750W Kit Configuration:
- 1 x 750W 80AST-A1C02430 Servo Motor (17 bit absolute)
- 1 x T3D-L20A AC driver
- 1 x 3M encoder cable
- 1 x 3M motor cable
- 1 x Control signal cable
- 2 x 2K 1/4W resistance
- 1 x RS485 cable
Figure 1: XLWLH Servo Motor and Driver Kit Components. Includes servo motor, AC servo drive, control cable, encoding cable, and power cable.
Figure 2: Detailed view of the servo motor, driver, and various connecting cables.
3. Setup and Installation
3.1 Wiring Diagram (T3D-L15A/L20A)
Refer to the following diagram for proper wiring connections:
Figure 3: T3D-L15A/L20A Driver Wiring Diagram.
- CN3/CN4 (RS485 Communication Port, top of drive): Connect to CNC, PLC, or other upper control devices.
- CN2 (Motor Encoder Port): Connect the motor encoder cable here.
- CHARGE: This is the Drive power indicator.
- L1/L2 Terminal (Main Power Input): Connect to single-phase 220V AC power supply. Do NOT connect to the NC terminal.
- P/D/C Terminal (Braking Resistor Connection): P and D terminals should be connected together. Use the internal braking resistor N terminal. Incorrect connection may cause danger or damage to the drive.
- U/V/W/PE Terminal (Motor Power Line): The four wires U, V, W, and PE of the motor power line must be connected to their corresponding terminals. Ensure correct connections to avoid damage.
3.2 Relay Control for Motor Brake
If your motor includes a brake, follow this wiring for relay control:
Figure 4: Wiring for relay control of the motor brake.
- Pr111=8: This is the factory default setting for the brake.
- Driver CN1 Connections: DC24V (31 needles), COM (23 needles), DO4 (6 needles).
- Brake Line: Pin 1 is positive, Pin 2 is negative.
- The relay is normally open.
- Position-only mode relay control: No on-load wiring is allowed for motor brakes.
3.3 General Wiring with MACH3 Controller
For general setup with a MACH3 controller, refer to the following diagram:
Figure 5: General wiring diagram connecting the servo motor and driver to a computer via a 4-axis MACH3 controller.
- Connect the Control Cable from the driver to your computer.
- Connect the Encoder Cable from the motor to the driver (CN2).
- Connect the Power Cable from the motor to the driver (U, V, W, PE terminals).
- For the MACH3 controller, ensure P+, P- link 5V and D+, D- link XD.
3.4 Installation Steps Video Guide
Watch this video for a visual guide on connecting the components:
Video 1: Step-by-step guide on connecting the servo motor, driver, and cables. This includes connecting the control cable, encoding cable, power cable, motor encoder cable, motor power cable, and the 220V power line. It also demonstrates initial parameter settings and testing with a MACH3 controller.
Key steps demonstrated in the video:
- Unboxing and identifying the control cable, encoding cable, and power cable.
- Connecting the control cable to the driver.
- Connecting the encoding cable to the motor and driver.
- Connecting the power cable to the motor and driver.
- Connecting the U, V, W, PE wires to the power connector.
- Connecting the self-provided 220V power line to L1 and L2 terminals on the driver.
- Initial parameter setting on the driver's display panel.
- Connecting the setup to a 4-axis MACH3 controller and observing motor operation.
4. Operating Instructions
4.1 T3D Series Panel Operation
The T3D series driver panel features a 5-LED digital display and 4 buttons (↑, ↓, ←, SET) for displaying system states and setting parameters. Operations are layered, accessible from the main menu.
Figure 6: T3D Series Panel Operation Flowchart (Tier 1 Main Menu).
| Symbol | Name | Function |
|---|---|---|
| POW | Power light (none) | The decimal point of the second digital tube from the left lights up to indicate that the servo is under voltage. |
| RUN | Running light (none) | The decimal point of the first digital tube from the left lights up to indicate that the servo is enabled. |
| ↑ | Add key | Increase the serial number or value; long press has repeat effect. |
| ↓ | Decrease key | Decrease the serial number or value; long press has repeat effect. |
| ← | Exit key | Menu exit, operation canceled. |
| SET | Enter | Menu entry, parameter modification confirmation or operation confirmation. |
The first layer is the main menu, offering 4 operation modes. Use the ↑ and ↓ keys to change the mode. Press the SET key to enter the second layer and perform specific operations. Press the ← key to return to the main menu from the second layer.
4.2 Startup Setting Parameters
For initial setup, you need to adjust specific parameters:
- Find P-098 and change its value to 1.
- Find E-SEF, then long press the confirmation key until DONE is displayed, indicating successful saving.
- After setting all necessary parameters, power off the device and restart it for the changes to take effect.
Figure 7: Driver display showing parameter setting process.
Figure 8: Driver display showing the confirmation of parameter saving (DONE).
4.3 Speed Control
The speed of the servo motor can be set and controlled directly through the driver or via the connected control system (e.g., MACH3 controller). The driver's display will show the current RPM, which can be adjusted as needed.
Figure 9: Driver display showing current RPM (e.g., 2029RPM). Speed can be set by itself.
5. Specifications
5.1 Motor and Driver Technical Specifications
| Parameter | 750W Model | 1000W Model |
|---|---|---|
| Rated voltage (V) | 220 | 220 |
| Rated power (W) | 750 | 1000 |
| Rotor pole pairs (P) | 5 | 5 |
| Rated torque (N.m) | 2.4 | 3.8 |
| Instantaneous maximum torque (N.m) | 7.2 | 11.4 |
| Rated speed/Maximum speed (rpm) | 3000/5000 | 2500/3000 |
| Rated current (A(rms)) | 4.8±10% | 4.8±10% |
| Instantaneous maximum current (A(rms)) | 14.4±10% | 14.4±10% |
| Moment coefficient (N.m/A(rms)) | 0.5±10% | 0.93±10% |
| Back EMF coefficient (X10 V/rpm) | 33.2±10% | 56±10% |
| Resistance (Ω) | 1.6±10% (20℃) | 3±10% (20℃) |
| Inductance (mH) | 9.5±20% (20℃) | 19±20% (20℃) |
| Moment of inertia (X10 V/rpm) | 1.72[1.77]±10% | 2.4[2.45]±10% |
| Maximum radial load (N) | 392 | 392 |
| Maximum axial load (N) | 147 | 147 |
| Weight (KG) | 2.2[3]±10% | 2.71[3.36]±10% |
5.2 T3DL Drive Parameters (110V)
Figure 10: T3DL Drive Parameters.
| MODEL | FREQUENCY | VOLTAGE | MAX CURRENT | PHASE | WEIGHT |
|---|---|---|---|---|---|
| HL-T3DL-V30A-RABF-B | 50/60 Hz | 110 VAC | 15 A | 3PH/1PH | 1.23 Kg |
5.3 Dimensions
Figure 11: T3DL Drive Dimensions (185mm/7.28in Height, 180mm/7.09in Length, 41mm/1.61in Width).
Figure 12: T3D Drive Dimensions (159.5mm Height, 158.5mm Length, 41mm Width, 38mm Base Width).
Figure 13: 1000W Motor Dimensions. Key dimensions (A, B, C, D, E, F, G, H, I, J, K, L, M, N, O, P) are provided in the image.
Figure 14: 750W Motor Dimensions. Key dimensions (A, B, C, D, E, F, G, H, I, J, K, L, M, N, O, P) are provided in the image.
6. Troubleshooting
This section provides guidance on common issues and parameter adjustments.
6.1 Common Parameters for Adjustment
- P-036 (Motor Direction Conversion): Default is 1 (reverse direction). Change to 0 for positive direction.
- P-029 (Electronic Gear Ratio Numerator): Default is 1. A higher value results in faster speed.
These are general setting parameters. For modification of other parameters, please refer to the full manual (if provided separately) or contact technical support.
6.2 Rigid Adjustment Parameters
The following parameters are for rigid adjustment. No adjustment is needed if the equipment is functioning correctly.
- P-005 (Speed ring rigidity)
- P-009 (Position ring rigidity)
- P-006 (Generally, the maximum setting is about 100)
- P-019 (Generally, the maximum setting is about 300)
The specific adjustment of rigid parameters depends on the transmission structure and load of your equipment. For detailed questions or complex adjustments, please contact our after-sales service personnel.
7. Maintenance
To ensure the longevity and optimal performance of your servo motor and driver kit, regular maintenance is recommended:
- Keep the components clean and free from dust and debris.
- Periodically check all cable connections to ensure they are secure.
- Avoid exposing the equipment to excessive moisture or extreme temperatures.
- If any unusual noises or malfunctions occur, discontinue use and consult the troubleshooting section or contact support.
8. Warranty and Support
For any warranty claims, technical support, or further assistance, please contact the seller or manufacturer directly. Ensure you have your purchase details and product model information ready when contacting support.