1. Introduction
Thank you for choosing the AEROPRO A608 1.3mm Air Spray Gun. This high-efficiency paint spray gun is designed for a superior finish in automotive top coating, touch-up, metal painting, and furniture painting. Its lightweight design and precise controls ensure comfortable operation and excellent results. Please read this manual thoroughly before use to ensure safe and effective operation.
2. Safety Information
Always follow basic safety precautions when using this product to reduce the risk of personal injury or damage to the equipment.
- Wear appropriate personal protective equipment (PPE) including eye protection, respiratory protection (mask), gloves, and protective clothing.
- Ensure adequate ventilation in the work area to prevent the buildup of hazardous fumes.
- Disconnect the spray gun from the compressed air circuit before cleaning, maintenance, or when not in use.
- Never point the spray gun at yourself or others.
- Keep the spray gun away from open flames, sparks, and other ignition sources.
- Use only recommended air pressure and compatible materials.
- Keep out of reach of children.
3. Product Specifications
| Feature | Specification |
|---|---|
| Brand Name | AeroPro |
| Model Number | A608 |
| Type | Reduced Pressure Air Spray Gun |
| Application | Paint Spray Gun (Automobile Finish Painting, Home DIY) |
| Power Type | Pneumatic |
| Feed Type | Gravity |
| Nozzle Diameter | 1.3mm (Standard Nozzle) |
| Cup Volume | 600cc |
| Air Inlet | 1/4 inch |
| Operating Pressure | 2.0 bar (29 psi) |
| Pattern Width | 50-70mm |
| Air Consumption | 270-280 l/min |
| Length | 260-320mm |
| Weight | 632g (1.39 lbs) |
| Max. Temperature of Spray Medium | 50℃ |
| Certification | CE |
| Body Material | Aerospace Aluminum Alloy Forged Body |
| Needle & Nozzle Material | Stainless Steel |
| Air Cap Material | Brass, Copper Alloy & Nickel Alloy Combined Material |
Product Dimensions:

Diagram showing the dimensions of the AEROPRO A608 spray gun. Height: 25.6cm, Length: 16.5cm, Cup Height: 18cm, Cup Diameter: 10.7cm.
4. Package Contents
The AEROPRO A608 1.3mm Air Spray Gun package typically includes:
- 1x AEROPRO A608 Spray Gun with 1.3mm Nozzle
- 1x 600cc Gravity Feed Cup
- 1x Air Inlet Connector (1/4 inch)
- 1x Cleaning Brush
- 1x Filter
- 1x User Manual
5. Setup
Follow these steps to set up your AEROPRO A608 spray gun:
- Insert Filter: Put the filter into the spray gun's paint inlet.
- Assemble Cup: Securely assemble the 600cc plastic cup onto the spray gun.
- Connect Air Compressor: Hook up the spray gun to an air compressor using the 1/4 inch air inlet. Ensure a secure connection to prevent air leaks.
- Initial Adjustments: Before filling with paint, perform initial adjustments.

Main components of the AEROPRO A608 spray gun.

Visual guide for spray gun setup and use.
6. Operation
The AEROPRO A608 features three sensitive knobs for precise control and a two-mode trigger for versatile application.
6.1 Adjusting Controls
The desired pattern, volume of fluid output, and fine atomization can easily be obtained by regulating the following knobs:
- Pattern Adjusting Knob: Controls the spray width (50-70mm).
- Fluid Adjusting Knob: Controls the paint flow.
- Air Adjusting Knob: Controls the air volume.

Control knobs for spray width, paint flow, and air volume.
6.2 Trigger Modes
The spray gun features a two-mode trigger for different stages of your painting process:
- Option 1: Spray Air: Lightly press the trigger to spray air only. This is useful for cleaning dust from the surface before painting.
- Option 2: Spray Paint: Fully press the trigger to spray paint.

Two trigger modes for air and paint.
6.3 Painting Process
Once the gun is set up and adjusted, fill the 600cc gravity feed cup with your desired paint. Begin spraying on a test surface to fine-tune your settings. Maintain a consistent distance and speed for an even coat. The unique flow path design ensures higher transfer efficiency and more stable atomization, resulting in a smooth finish with less overspray.
Video demonstrating the AEROPRO A608 spray gun in action, painting a car bumper.
7. Maintenance
Proper cleaning and maintenance will extend the life of your spray gun and ensure consistent performance.
- Disconnect Air: PRIOR TO CLEANING, ALWAYS DISCONNECT THE PAINT SPRAY GUN FROM THE COMPRESSED AIR CIRCUIT.
- Empty Cup: Empty any remaining paint from the gravity feed cup.
- Flush with Solvent: Fill the cup with appropriate cleaning solvent (e.g., paint thinner for oil-based paints, water for water-based paints) and spray it through the gun until clear.
- Disassemble: The gun is designed for easy disassembly. Remove the air cap, nozzle, and needle. The air guide ring is also removable for separate cleaning.
- Clean Components: Use the provided cleaning brush and solvent to thoroughly clean all disassembled parts. Pay special attention to the nozzle, needle, and air cap holes to prevent clogging.
- Reassemble: Once all parts are clean and dry, reassemble the spray gun.

Disassembly and cleaning steps for the spray gun.
8. Troubleshooting
If you encounter issues with your spray gun, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Uneven Spray Pattern | Clogged air cap or nozzle, incorrect air pressure, paint viscosity too high. | Clean air cap and nozzle. Adjust air pressure. Thin paint to recommended viscosity. |
| No Paint Flow | Clogged nozzle or fluid passage, fluid needle not opening, empty paint cup. | Clean nozzle and fluid passage. Check fluid needle adjustment. Refill paint cup. |
| Excessive Overspray | Too much air pressure, gun too far from surface, paint too thin. | Reduce air pressure. Move gun closer to surface. Thicken paint slightly. |
| Paint Dripping | Loose nozzle, damaged needle packing, paint viscosity too low. | Tighten nozzle. Replace needle packing. Thicken paint. |
| Air Leaks | Loose connections, damaged O-rings or seals. | Check and tighten all connections. Replace damaged O-rings or seals. |
9. User Tips
- Optimal Pressure: For a very fine atomization, users have found success spraying at around 1.5 bar (21-22 psi). Adjust as needed for your specific paint and desired finish.
- Cleanliness is Key: The finish on the gun body is easy to clean, which is crucial for maintaining performance and preventing clogs. Always clean thoroughly after each use.
- Versatile Use: This spray gun is well-suited for home DIY projects, offering a good balance of performance and ease of use for various painting tasks.
10. Warranty and Support
AEROPRO products are manufactured to high-quality standards. For warranty information or technical support, please refer to the seller's policy or contact AEROPRO customer service directly. Keep your purchase receipt as proof of purchase.