1. Introduction
The Renishaw A-1085-0016 CK200 Cleaning Kit is specifically designed for the maintenance of kinematic coupling mechanisms found in Renishaw probing devices. Regular cleaning of these components is crucial to ensure optimal performance and accuracy of your measurement systems.
This kit contains specialized 'yellow tack' material intended for the removal of contamination from precision ball seatings and permanent magnets on probe heads and modules. Adhering to the cleaning instructions will help prevent performance degradation due to contaminant accumulation.
2. Safety Information
- Always handle the cleaning material with clean hands to avoid introducing new contaminants.
- Do not ingest the 'yellow tack' material. Keep out of reach of children and pets.
- Store the cleaning kit in a cool, dry place away from direct sunlight and extreme temperatures.
- Dispose of used cleaning material responsibly according to local regulations.
- Caution: Failure to regularly inspect and clean the kinematic couplings as instructed may lead to an accumulation of contaminants and a consequential loss of measuring performance.
3. Package Contents
The Renishaw A-1085-0016 CK200 Cleaning Kit typically includes:
- One (1) Renishaw CK200 Cleaning Kit box.
- Four (4) individually wrapped strips of 'yellow tack' cleaning material.
- One (1) User Instructions leaflet (H-1000-4004-04-A).
Figure 1: Front view of the Renishaw CK200 Cleaning Kit box.
Figure 2: Open kit box revealing cleaning strips and instructions.
Figure 3: Individually wrapped 'yellow tack' cleaning strips.
Figure 4: User instructions leaflet included in the kit.
Video 1: Unboxing and contents overview of the Renishaw CK200 Cleaning Kit.
4. Setup and Preparation
Before using the cleaning kit, ensure your work area is clean and free from dust or debris. No special tools are required for the cleaning process.
- Carefully open the Renishaw CK200 Cleaning Kit box.
- Remove one individually wrapped strip of 'yellow tack' material.
- Unwrap the 'yellow tack' strip, ensuring not to touch the cleaning surface with your fingers.
- Ensure the probe or module to be cleaned is powered off and safely accessible.
5. Operating Instructions
The 'yellow tack' material is designed to lift contaminants from the precision surfaces of kinematic couplings without leaving residue. Follow these steps for effective cleaning:
5.1. Identifying Kinematic Coupling Points
Kinematic coupling mechanisms are typically found on the following Renishaw sensors and modules:
- REVO® systems
- PH20 probe heads
- RSP2 and RSP3 scanning probes
- SFP surface finish probes
- SP25M scanning probes and SP25 modules
- TP20 and TP200 touch-trigger probe modules
These points usually consist of precision ball seatings and permanent magnets that ensure repeatable seating of styli and modules.
5.2. Cleaning Procedure
- Gently press the 'yellow tack' material onto the precision ball seatings and permanent magnets of the probe or module.
- Apply light pressure to ensure the tack makes full contact with the surface.
- Slowly peel the 'yellow tack' away from the surface. The tack will lift and remove any dust, debris, or contaminants.
- Inspect the 'yellow tack' for visible contaminants. If the tack appears dirty, fold it to expose a clean surface or use a fresh piece.
- Repeat the process on all kinematic coupling points until they are visibly clean.
- Avoid wiping the surfaces with cloths or brushes, as this may leave fibers or scratch the precision surfaces.
6. Maintenance and Storage
- After use, if a portion of the 'yellow tack' remains clean, it can be folded and stored in its original wrapping or a clean, airtight container for future use.
- Store the entire cleaning kit in its original packaging in a clean, dry environment to prevent contamination of unused strips.
- Do not expose the 'yellow tack' to excessive heat or cold, as this may alter its properties.
7. Troubleshooting
7.1. Reduced Measuring Performance After Cleaning
If measuring performance is still compromised after cleaning, consider the following:
- Insufficient Cleaning: Ensure all kinematic coupling points have been thoroughly cleaned. Repeat the cleaning process with fresh 'yellow tack' if necessary.
- Persistent Contamination: Some stubborn contaminants may require multiple applications of the 'yellow tack'.
- Damage to Components: If cleaning does not resolve the issue, the kinematic coupling components themselves may be worn or damaged. In such cases, contact Renishaw support or an authorized service provider.
- Improper Handling: Ensure the 'yellow tack' was not contaminated during handling or storage.
8. Specifications
| Feature | Detail |
|---|---|
| Model Number | A-1085-0016 CK200 |
| Brand | Renishaw |
| DIY Supplies Category | Electrical |
| Origin | GB (Great Britain) |
| Package Length | 20 cm |
| Package Width | 20 cm |
| Package Height | 10 cm |
| Package Weight | 0.4 kg |
| Cleaning Material | 'Yellow tack' adhesive strips |
| Compatible Sensors | REVO®, PH20, RSP2, RSP3, SFP, SP25M, SP25 modules, TP20 modules, TP200 modules |
9. User Tips
- For best results, clean kinematic couplings regularly, especially in environments with high dust or particulate matter.
- Always use a fresh, clean surface of the 'yellow tack' for each cleaning application to maximize contaminant removal.
- Consider wearing clean gloves when handling the tack and probe components to avoid transferring skin oils.
10. Warranty and Support
For warranty information, technical support, or service inquiries regarding your Renishaw products, please refer to the official Renishaw website or contact your authorized Renishaw distributor. Keep your purchase records for any warranty claims.
11. Disposal
The 'yellow tack' material and packaging should be disposed of in accordance with local environmental regulations. The material is generally considered non-hazardous, but always check with your local waste management authority for specific guidelines.
