Mindray BC3600

Mindray BC3600 Hematology Analyzer Waste Liquid Bottle Cap Assembly Sensor Assembly User Manual

Model: BC3600 / BC-3600

1. Product Overview

This document provides instructions for the Mindray BC3600 Hematology Analyzer Waste Liquid Bottle Cap Assembly Sensor Assembly. This component is crucial for the proper functioning of the analyzer's waste management system, ensuring accurate liquid level detection and preventing overflow.

Mindray BC3600 Waste Liquid Bottle Cap Assembly Sensor
Figure 1: Mindray BC3600 Waste Liquid Bottle Cap Assembly Sensor Assembly.
Waste bottle cap assembly with sensor
Figure 2: Close-up view of the waste bottle cap assembly.

2. Setup and Installation

This assembly is a replacement part for the Mindray BC3600 Hematology Analyzer. Installation should only be performed by qualified personnel familiar with medical equipment maintenance procedures.

  1. Safety First: Ensure the Mindray BC3600 analyzer is powered off and disconnected from the main power supply before beginning any installation or replacement procedures.
  2. Locate Existing Assembly: Identify the current waste liquid bottle cap assembly on your BC3600 analyzer.
  3. Disconnect Old Assembly: Carefully disconnect any tubing and wiring connected to the old assembly. Note their positions for correct re-connection.
  4. Remove Old Assembly: Unscrew or unlatch the old bottle cap assembly from the waste liquid bottle.
  5. Install New Assembly: Place the new waste liquid bottle cap assembly onto the waste bottle, ensuring a secure and airtight fit.
  6. Connect Tubing and Wiring: Reconnect all tubing and sensor wiring to the new assembly. Ensure all connections are firm and correctly oriented. Refer to the analyzer's service manual for detailed diagrams if necessary.
  7. Verify Installation: After installation, visually inspect all connections for leaks or loose wiring.
  8. Power On: Reconnect the analyzer to the power supply and power it on. Perform any necessary system checks as per the analyzer's operational manual.

Warning: Improper installation can lead to system malfunctions, liquid spills, or damage to the analyzer. Consult the Mindray BC3600 service manual for specific instructions.

3. Operation

The waste liquid bottle cap assembly with sensor is an integral part of the Mindray BC3600 Hematology Analyzer's waste management system. Its primary function is to monitor the waste liquid level within the bottle and communicate this information to the analyzer's control system.

  • Automatic Level Detection: The integrated sensor automatically detects when the waste bottle is full, triggering an alert on the analyzer's interface.
  • System Interruption: When the waste bottle is full, the analyzer will typically pause or prevent further operations to avoid overflow.
  • User Action: Upon a "waste full" alert, the user is required to safely empty or replace the waste liquid bottle.

No direct user interaction with the cap assembly itself is required during normal operation, beyond ensuring it is securely attached to the waste bottle.

4. Maintenance

Regular maintenance of the waste liquid bottle cap assembly helps ensure the longevity and reliable operation of your Mindray BC3600 Hematology Analyzer.

  • Daily Inspection: Visually inspect the cap assembly, tubing, and connections daily for any signs of wear, cracks, leaks, or blockages.
  • Cleaning: If visible contamination occurs, gently wipe the exterior of the cap and sensor with a soft cloth dampened with a mild, non-abrasive disinfectant solution approved for laboratory use. Ensure no liquid enters the sensor components.
  • Tubing Integrity: Check the tubing connected to the cap for kinks, damage, or discoloration. Replace if necessary.
  • Sensor Check: Ensure the sensor area on the cap is free from debris or crystallized waste that could interfere with accurate level detection.
  • Replacement: Replace the assembly if it shows significant wear, damage, or if the sensor consistently provides inaccurate readings.

Caution: Do not immerse the entire cap assembly in liquid for cleaning, as this may damage the electronic sensor components.

5. Troubleshooting

If you encounter issues with the waste liquid bottle cap assembly, consider the following troubleshooting steps:

ProblemPossible CauseSolution
"Waste Full" alert persists after emptying/replacing bottle.
  • Sensor obstruction.
  • Loose or damaged sensor wiring.
  • Faulty sensor.
  • Check and clean the sensor area on the cap.
  • Verify all wiring connections are secure.
  • If problem persists, the sensor assembly may need replacement.
Waste liquid overflow.
  • Sensor not detecting liquid level.
  • Cap not securely attached.
  • Tubing blockage or leak.
  • Check sensor functionality (see above).
  • Ensure the cap is tightly screwed onto the bottle.
  • Inspect tubing for blockages or damage and clear/replace as needed.
Error message related to waste system.
  • General system malfunction.
  • Refer to the Mindray BC3600 analyzer's user manual for specific error codes.
  • Contact technical support if the issue cannot be resolved.

6. Specifications

FeatureDetail
Product TypeWaste Liquid Bottle Cap Assembly Sensor
CompatibilityMindray BC3600 / BC-3600 Hematology Analyzer
FunctionHematology Analyzer waste liquid bottle cap assembly
OriginMainland China
Approximate Dimensions (L x W x H)23 cm x 12 cm x 23 cm
Approximate Weight0.4 kg
SKU OptionsOriginal, Compatible

7. User Tips

  • Always keep spare parts for critical components like this sensor assembly to minimize downtime for your analyzer.
  • When replacing, ensure the new assembly matches the type (Original or Compatible) previously used, if applicable, to maintain system integrity.
  • Regularly check the waste bottle for proper seating and ensure the cap is tightly sealed to prevent leaks and maintain system pressure.

8. Warranty and Support

For any issues, technical support, or warranty claims related to this Mindray BC3600 Hematology Analyzer waste liquid bottle cap assembly sensor, please contact the seller directly. The seller, Oakes Store, has over 12 years of experience in supplying medical products and can provide assistance.

If the item is damaged upon arrival, or if there are any discrepancies, please contact the seller immediately for resolution.

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