1. Introduction
This manual provides detailed instructions for the safe and efficient use of your iGeelee HT-1950 Hydraulic Copper Pipe Press Tool. This tool is designed for pressing various pipe fittings, including PEX, PB, Copper, and Aluminum connections, ensuring secure and leak-free joints. Please read this manual thoroughly before operation to ensure proper usage and to prevent damage to the tool or injury.
2. Package Contents
Upon opening your package, please verify that all components listed below are present and in good condition. If any items are missing or damaged, please contact customer support.
- A: Hydraulic Crimping Tool
- B: Universal Jaws
- C: Pipe Cutter
- D: Instruction Manual and Spare Seals
- E: Crimping Dies (various types included based on selection)
- F: Knitted Gloves
- Durable Carrying Case
3. Specifications
| Attribute | Value |
|---|---|
| Model | HT-1950 |
| Force | 60KN |
| Weight | 4.1lb (1.85KG) |
| Moulds | VUS1/2", 3/4", 1" (Other die types available) |
| Range | 1/2-1" |
| Stroke | 20 mm |
| Package Size | 17 x 9.5 x 3.1 (in) |
| Features | Suitable for narrow spaces and small fittings; 360° rotatable head for portable usage |
| Certification | CE |
| Origin | Mainland China |
4. Key Features
- Hydraulic Power: Provides increased force for effortless operation.
- Versatile Die System: Accommodates various pipe fittings (12-32mm) by transposing molds.
- Wide Application: Suitable for plastic pipes, PEX pipes, PB pipes, and other fittings with brass, copper connector connections, compression stainless steel sets, and aluminum covers.
- Positioning Pin Fixation: Allows for quick replacement and installation of dies.
- 360° Rotating Head: Enhances accessibility in confined spaces and improves portability.
5. Setup and Die Installation
Before operating the tool, ensure the correct crimping dies are installed for your specific pipe type and size.
5.1 Die Installation
- Select the appropriate crimping die for your pipe fitting.
- Locate the positioning pin on the tool head. Pull out the bolt to unlock the jaw.
- Insert the selected die into the universal jaw, ensuring it is seated correctly.
- Load the universal jaw with the die into the tool head and lock the bolt back into place using the positioning pin fixation mechanism.
6. Operating Instructions
Follow these steps for safe and effective pipe crimping:
- Install Crimping Die: Install the suitable crimping die into the tool head as described in Section 5.1.
- Prepare Pipe: Ensure the pipe and fitting are clean and properly aligned for crimping.
- Position Tool: Place the tool around the pipe fitting, ensuring the die fully encompasses the joint.
- Close Valve: Close the valve on the tool to put it into working condition.
- Operate Handle: Repeatedly operate the handle to pressurize the clamp head. Continue until the dies fully close and the crimp is complete.
- Release Pressure: Open the valve to release the pressure and allow the dies to retract.
- Remove Tool: Carefully remove the tool from the crimped joint.
6.1 Visual Guide
Watch this video for a visual demonstration of the tool's operation:
7. Universal Pipe Tube Molds
The HT-1950 is compatible with various die types for different pipe sizes and joint configurations. Refer to the table below to identify the correct die for your application.
| Die Type | Die Size | Pipe Size | Section | Joint Example |
|---|---|---|---|---|
| TH Type | TH16 | Φ16 | Rectangular | Pipe with fitting |
| TH20 | Φ20 | |||
| TH26 | Φ26 | |||
| TH32 | Φ32 | |||
| U Type | U16 | Φ16 | Rounded | Pipe with fitting |
| U20 | Φ20 | |||
| U25 | Φ25 | |||
| V Type | V15 | Φ15 | V-shape | Pipe with fitting |
| V18 | Φ18 | |||
| V22 | Φ22 | |||
| V28 | Φ28 | |||
| VAU Type | VAU15 | Φ15 | Rounded | Elbow joint |
| VAU20 | Φ20 | |||
| VAU25 | Φ25 | |||
| M Type | M12 | Φ12 | Rectangular | Elbow joint |
| M15 | Φ15 | |||
| M18 | Φ18 | |||
| M22 | Φ22 | |||
| VUS Type | VUS 1/2 | 1/2" | V-shape | Elbow joint |
| VUS 3/4 | 3/4" | |||
| VAU 1 | 1" |
8. Maintenance
Regular maintenance ensures the longevity and optimal performance of your hydraulic press tool.
- Cleaning: After each use, wipe down the tool and dies with a clean, dry cloth to remove any debris or residue.
- Lubrication: Periodically apply a light machine oil to moving parts and die surfaces to prevent rust and ensure smooth operation.
- Storage: Store the tool and dies in the provided carrying case in a dry, clean environment to protect them from dust and moisture.
- Inspection: Regularly inspect the tool for any signs of wear, damage, or loose components. Address any issues promptly.
9. Troubleshooting
If you encounter issues with your HT-1950 tool, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Tool not crimping effectively | Incorrect die size; Insufficient pressure; Worn dies | Ensure correct die is used for pipe/fitting; Operate handle fully to build pressure; Inspect and replace worn dies. |
| Dies not retracting | Release valve not fully open; Internal hydraulic issue | Ensure release valve is fully open; If problem persists, contact customer support. |
| Leakage from tool | Damaged seals; Loose connections | Inspect seals and replace if damaged (spare seals included); Tighten any loose connections. |
10. User Tips
- Verify Package Contents: Always check that all components, especially the specific dies you ordered (e.g., TH & V dies), are included in your package upon arrival.
- Die Selection: Double-check the die type and size against your pipe and fitting specifications before starting any crimping work to ensure a perfect fit and secure connection.
- Clean Cuts: Use the included pipe cutter to ensure clean, burr-free cuts on your pipes for optimal crimping results.
- Practice First: If you are new to hydraulic crimping, consider practicing on scrap pieces of pipe and fittings to get a feel for the tool's operation before working on your main project.
11. Warranty and Support
For any questions, technical assistance, or warranty claims, please contact iGeelee Official Store customer support. Keep your purchase receipt as proof of purchase.
