1. Introduction
The ANERN AN-MSC-60A MPPT Solar Charge Controller is an advanced multi-level Maximum Power Point Tracking (MPPT) photovoltaic battery charge controller. Designed for optimal energy harvesting, it significantly improves charging efficiency compared to traditional PWM controllers, increasing the output power of your solar panel system by 5%-30%. This manual provides essential information for the safe and efficient installation, operation, and maintenance of your solar charge controller.
2. Product Specifications
| Feature | Specification |
|---|---|
| Model | AN-MSC-60A |
| Rated Charge Current | 60A |
| Max Open Voltage of Solar Panel | 150V |
| Rated Voltage (Auto) | 12V/24V/36V/48V |
| Max Input Power (12V System) | 780W |
| Max Input Power (24V System) | 1560W |
| Max Input Power (36V System) | 2360W |
| Max Input Power (48V System) | 3120W |
| Rated Discharge Current | 30A |
| Static Loss | ≤50mA |
| HVD (High Voltage Disconnect) | Lead acid battery 16V |
| Light Control Voltage | 5V/10V |
| Working Humidity | ≤90%, No condensation |
| Protection Class | IP30 |
| Grounded Type | Positive Grounded |
| Aperture for Installation | Φ5mm |
| Temperature Compensation Coefficient | -4mV/℃/2V (25℃) |
| Discharge Loop Voltage Drop | ≤0.2V |
| LCD Temperature Range | -20℃ ~ +70℃ |
| Operation Temperature Range | -20℃ ~ +55℃ |
| Storage Temperature Range | -30℃ ~ +80℃ |
| Supported Battery Types | User default, Sealed, Flooded, GEL, LiFePo4, Li(NiCoMn)O2 |
| Equalized Charging Voltage | Maintenance-free lead-acid: 14.6V (2h); Flooded: 14.8V (2h); GEL: No |
| Absorption Charging Voltage | Maintenance-free lead-acid: 14.4V (2h); Flooded: 14.6V (2h); GEL: No |
| LVR (Low Voltage Reconnect) | Lead-acid (Maintenance-free, GEL, Flooded): 12.6V |
| LVD (Low Voltage Disconnect) | Lead-acid (Maintenance-free, GEL, Flooded): 10.8V |
3. Setup and Installation
3.1 Physical Installation
The controller features a die-cast aluminum structure for efficient heat dissipation, ensuring continuous and stable charging. Mount the controller in a well-ventilated area, away from direct sunlight and moisture. Ensure there is sufficient space around the unit for air circulation.
3.2 Wiring Diagram
Follow the wiring diagram carefully to ensure correct and safe connection of your solar system components. Incorrect wiring can damage the controller or other components.
Figure 1: Wiring Diagram for the ANERN AN-MSC-60A MPPT Solar Charge Controller.
3.3 Connection Order
- Connect the battery to the charge controller first. Ensure correct polarity.
- Connect the solar panel (PV array) to the charge controller. Ensure correct polarity.
- Connect the load to the charge controller. Ensure correct polarity.
Always disconnect in the reverse order: Load -> Solar Panel -> Battery.
4. Operating Instructions
4.1 Interface Description
The controller features an intuitive display and buttons for easy operation. Refer to the image below for an overview of the interface and button functions.
Figure 2: Controller Interface and Button Functions.
| Item | Icon | Status |
|---|---|---|
| PV array | ☀️ / 🌙 | Day / Night |
| Charging | ➡️ MPPT ➡️ | Charging status |
| Battery | 🔋 | Uncharged / Battery capacity |
| Battery type | LiPo / Life | Selected battery type |
| Load | 💡 | Load on / Load off |
| MENU Button | ◀️ | Short press to switch down, press and hold for 3 seconds to enter the next interface. |
| SET Button | ▶️ | Short press to switch up, press and hold for 3 seconds to exit without saving. |
4.2 Load Operating Modes
The controller offers four distinct load operating modes. The default setting is continuous load operation (24 hours). You can select the appropriate mode based on your application needs.
Figure 3: Four Load Operating Modes.
- LD1 (Regular Mode): The load operates normally and can be turned on or off manually.
- LD2 (Light Control Mode): The load automatically turns on at dusk and off at dawn.
- LD3 (Light & Time Control Mode): The load turns on at dusk and operates for a set number of hours, then turns off. It automatically identifies dark and light conditions based on the local environment.
- LD4 (Reverse Light Control Mode): The load automatically turns on at dawn and off at dusk.
4.3 Battery Type Setting
The controller supports various battery types including User default, Sealed, Flooded, GEL, LiFePo4, and Li(NiCoMn)O2. Ensure the correct battery type is selected in the controller settings to optimize charging and prevent damage to your battery. Refer to the specifications table for specific voltage parameters for each battery type.
5. Protection Functions
The ANERN AN-MSC-60A controller is equipped with multiple protection features to ensure the safety and longevity of your solar system.
Figure 4: Protection Functions.
- Solar Panel Reversed: Protection against reverse connection of the solar panel if the battery is not connected.
- Battery Reversed: Protection against reverse connection of the battery if the PV is unconnected.
- Battery Over-Voltage: Prevents battery damage when voltage reaches the over-voltage point.
- Battery Over-Discharge: Prevents battery damage when voltage drops below the under-voltage point.
- Over-Load: Protects the system if the load current exceeds the rated current.
6. Maintenance
Regular maintenance helps ensure the optimal performance and longevity of your solar charge controller.
- Cleanliness: Keep the controller clean and free from dust and debris. Use a dry cloth for cleaning.
- Connections: Periodically check all wiring connections for tightness and corrosion. Loose connections can lead to power loss or overheating.
- Ventilation: Ensure the installation area remains well-ventilated to facilitate proper heat dissipation from the controller's aluminum back cover.
- Environmental Check: Verify that the operating environment is within the specified temperature and humidity ranges.
7. Troubleshooting
If you encounter issues with your solar charge controller, refer to the following common problems and solutions:
- Controller Not Functioning / No Display:
- Check battery connections: Ensure the battery is properly connected and has sufficient voltage. The controller requires battery power to operate.
- Verify wiring: Double-check all wiring according to the diagram, paying close attention to polarity.
- Inspect fuses/breakers: Ensure any inline fuses or circuit breakers in the system are not tripped or blown.
- No Charging from Solar Panels:
- Check solar panel connections: Ensure PV array is correctly connected to the controller with proper polarity.
- Verify solar panel output: Measure the voltage and current of your solar panels to ensure they are producing power.
- Sunlight conditions: Ensure adequate sunlight is reaching the solar panels.
- Load Not Working:
- Check load connections: Ensure the load is correctly wired to the controller.
- Verify load mode: Confirm the selected load operating mode (e.g., LD1, LD2) is appropriate for your needs.
- Battery voltage: If the battery voltage is too low (below LVD), the controller will disconnect the load to protect the battery.
- Overload protection: If the load current exceeds the controller's rated discharge current, the overload protection may activate. Reduce the load.
8. User Tips
- Always connect the battery first and disconnect it last to prevent damage to the controller.
- Ensure your battery type is correctly configured in the controller settings for optimal charging and battery lifespan.
- If the controller appears non-functional, always start by checking all cable connections and the battery's state of charge.
9. Warranty and Support
For warranty information, technical support, or service inquiries, please contact your original point of purchase or the manufacturer directly. Keep your purchase receipt as proof of purchase.
10. Product Overview Video
Watch this video for a visual overview of the ANERN MPPT Solar Charge Controller.
Video: ANERN MPPT Solar Inverter Product Overview.
