ABB OT400E04CP Changeover Switch Installation Guide

OT400E04CP Changeover Switch

Product Specifications

  • Product Name: Manual change-over and transfer switches
    OT_C
  • Model Number: 34OT160-2500_C rev. L / 1SCC303008M0208
  • Mounting Options: OT_160-250E_C, OT315-400E_C, OT630-800E_C,
    OT1000-1600E_C, OT2000-2500E_C, OT3200E_C

Product Usage Instructions

Operation

– The operation varies depending on the model:

  • OT_100-3200_C: Switch between ON and OFF positions using Switch
    I and Switch II.
  • OT160-3200_CL: Different operations for Switch I and Switch
    II.
  • OT160-800_CF: Specific instructions for ON and OFF positions
    for Switch I and Switch II.

Mounting

– Mounting instructions for OT_160-250E_C include specific
dimensions, torque values for screws, and part numbers for various
components.

Dimension Drawing

– Detailed dimension drawings for OT_160-250E_C and OT200U_,
providing measurements in millimeters and inches for A1, A2, B, and
other dimensions.

FAQ

Q: How do I connect the auxiliary contacts?

A: The auxiliary contacts can be connected using the OA_
component. Refer to the manual for specific wiring
instructions.

Q: What are the voltage sensing connectors used for?

A: The voltage sensing connectors (OMZB_) are designed to sense
voltage levels and provide feedback for proper switch
operation.

Q: Are there specific clearances required per UL98
standards?

A: Yes, the product specifies clearances per UL98 standards to
ensure safety and compliance with regulations. Refer to the manual
for detailed information.

“`


INSTALL ATION INSTRUCTION
Manual change-over and transfer switches OT_C

— Manual change-over and transfer switches 34OT160-2500_C rev. L / 1SCC303008M0208

2

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Table of contents

03
04­ 07 08­ 10 11­ 14 15­ 17 18­ 19 20­ 21 22
23 24­ 25 26­ 27 28 29 30 31­ 32 33­ 34 35 36 ­ 38 39

Operation
Mounting and dimension drawings OT_160-250E_C_ OT315-400E_C_ OT630-800E_C_ OT1000-1600E_C_ OT2000-2500E_C_ OT3200E_C_
Mounting positions Label
Connections
Terminal clamp sets OZX_
Bridging bars OTZC_
Reversing bars OTZR_
Auxiliary contacts OA_
Voltage sensing connectors OMZB_
Terminal shrouds OTS_
Handles, direct mounting OTV_
Clearances per UL98
Phase barriers OTB_
Warning sheet

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

3

— Operation

OT_100-3200_C
ON
OFF ON

Switch II Switch I

Close Open
Close Open

Operation
0 I 0 II 0

OT160-3200_CL
ON ON

Switch II

ON

Switch I

Close Open
Close Open

Operation

I II II II I

I

I

ON

OT160-800_CF
ON OFF

Switch II Switch I

Close Open
Close Open

Operation
0 I 0 II 0

A06015

4

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Mounting OT_160-250E_C_

A2

NO I
II
II
II I

A1

ON
OFF ON

M5 3,5-4 Nm 31-35.4 lb.in

1
2,5 mm 0.1 in

ON
OFF ON

2

3
1,8-2 Nm 16-18 lb.in
4

OXP6x161

ON

OTDC100_

OH_65J/L6E011

OFF

OT160-250_C_ OH_65J/L6E011

ON

OT160-250_CL_ OHB65J6E65

OT160-250_CF_ OHB65J6E69

O OFF
C000001 / OT160-250E02-04_C_ B

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

5

— Dimension drawing OT_160-250E_C_

OT160-250E02-04C_

[mm]

A2

32,5

25

9,0

100
A1 130

[mm]

20
122 130 150

C000001 / OT160-250E02-04_C_ B

60

A

25

B

OT160-250_C_

E02 E03 E04

A

35

35

35

A1

116 116 116

A2

120 155 190

B

135 170 205

159,5 150

38,5 3 72

66 83
9,5 6
25

14 min 63
240…285 (OXP 6 x 161)

65 45

OT160-250E12-33C_

[mm]

A2 67,5
60

9,0 20

100
A1 130

122 130 150

M00252/ OT160-250E12_33C B

25

70

A

25

B

OT160-250_C_

E12 E13 E22 E23 E33

A

35 35 35 35 35

A1

116 116 116 116 116

A2

155 190 190 225 260

B

170 205 205 240 275

159,5 150
38,5 3 72

66 83
9,5 6
25

14 min 63
240…285 (OXP 6 x 161)

65 45

6

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Dimension drawing OT200U_, OT160-250E_WC

C000010 / OT160-250E_WC_ B

OT200U02-04C_ OT160-250E_WC_
[mm] / [in] A2

25 0.98

9,0 0.35

100 3.94 A1 130 5.12

20 0.79
150 5.91
130 5.12 122 4.80

C000002 / OT200U02_04_C _ B

68

A

2.68

B

25 0.98

OT200_C_

U02

U03

U04

A

43 / 1.69

43 / 1.69

43 / 1.69

A1

116 / 4.57

116 / 4.57

116 / 4.57

A2 136 / 5.35 179 / 7.05 222 / 8.74

B

151 / 5.94 194 / 7.64 237 / 9.33

OT160-250 _WC_

E02 E03 E04

A

43

43

43

A1 116

116

116

A2 136

179

222

B

151

194

237

OT200U12-33C_

[mm] / [in]

A2
75,5/2.97 68/2.68

9,0 0.35

20 0.79

100 3.94 A1 130 5.12

150 5.91
130 5.12 122 4.80

159,5

150 6.28

5.91

66/2.6

38,5 3 1.52 0.12

72 2.83

9,5 0.37

25 0.98

170 6.69

83/35,5 3.27/1.40
6 0.24

14 min

0.55 63

240…285

2.48

9.45…11.22 (OXP 6 x161)

65 2.56 45 1.77

159,5

150 6.28

5.91

66/2.6

72

38,5 3 1.52 0.12

2.83

9,5 0.37

25 0.98

170 6.69

83/35.5 3.27/1.40
6 0.24

65 2.56

M00253/ OT200U12-33C_ B

25 0.98

86/3.39 B

A 25 0.98

14/0.55 min

63

45

240…285

2.48

1.77

9.45…11.22 (OXP 6 x161)

OT200_C_

U12

U13

U22

U23

U33

A

43 / 1.69 43 / 1.69 43 / 1.69

43 / 1.69 43 / 1.69

A1 116 / 4.57 116 / 4.57 116 / 4.57 116 / 4.57 116 / 4.57

A2 179 / 7.05 222 / 8.75 222 / 8.74 265 / 10.43 308 / 12.13

B

194 / 7.64 237 / 9.34 237 / 9.33 280 / 11.02 323 / 12.72

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

7

— Dimension drawing OTDC100_11C

OTDC100_11C

[mm]

120

67,5

60

19,5 10,5

100
116 130

126 164
172 190

25

70

135

172,5 161,2

48,5

72

3

24

240…285 (OXP 6×161)

14 min 57

65 45

A06002

NO
II I

8

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Mounting OT315-400E_C_

A2

A1
ON OFF
ON

ON
OFF ON

1
1

M5 3,5-4 Nm 31-35.4 lb.in

2
ON
OFF ON

3
ON
OFF ON

OXP12 x 166

1,2 Nm 11 Ib.in

O OFF
A04178

4
ON
ON
OT315-400_C_ OH_95J/L12E011 OT315-400_CL_ OHB95J12E65 OT315-400_CF_ OHB95J12E69

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

9

— Dimension drawing OT315-400E_C_

OT315-400E02-04C_

[mm] A2

44,5

11

25

35,25

120 A1 156

150 160 185

C000008 / 315-400E02-04_C_ B

83,25

A 31,25 B

OT315-400_C_

E02 E03 E04

A

44 44 44

A1

142 142 142

A2 158,5 202,5 246,5

B

177 221 265

202,5 182
46 4 87

81 126

20,5

32,5

12

86
261…325 (OXP 12 x 166)

95 20 min
45

OT315-400E12-33C_

[mm]

A2 88,5 79,25

11 25

120 A1 156

ON O OFF
ON

150 160 185

M00254 / OT315-400E12-33C_ B

31,25

70,5 B

A 31,25

OT315-400_C_

E12 E13 E22 E23 E33

A

44 44 44 44 44

A1 142 142 142 142 142

A2 202,5 246,5 246,5 290,5 334,5

B

221 265 265 309 253

202,5 182

50 4 87

81 32,5 126 20,5 12

86
261…325 (OXP 12 x 166)

95 20 min
45

10

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Dimension drawing OT400U_C_

OT400U02-04C_

[mm / in] A2

44,5 1.75
35,25 1.39

11 0.43

156 6.14
A1
120 4.72

25 0.98
150 5.91
160 6.30
185 7.28

202,5

182 7.97

7.17

81 / 3.19

46 4 1.81 0.16 87
3.43

20,5 0.81 126 / 51,5

4.96 / 2.03

32,5

1.28

12

0.47

220 8.66
95 3.74

C000009 / OT400U02-04_C_ B

93,25

A

3.67

B

31,25 1.23

OT400_C_

U02

U03

U04

A

54 / 2.13

54 / 2.13

54 / 2.13

A1

142 / 5.59

142 / 5.59

142 / 5.59

A2

178,5 / 7.03 232,5 / 9.15 286,5 / 11.28

B

197 / 7.76

251 / 9.88

305 / 12.01

20 min

86 0.79

261…325

3.39

45

10.28…12.80 (OXP 12 x 166)

OT400U12-33C_

98,5 / 3.88 89,25 / 3.50

A2

11

0.43

25

0.98

156 6.14
A1 120 4.72

ON O OFF
ON

150 5.91
160 6.30
185 7.28

202,5

182 7.97

7.17

81 / 3.19

46 1.81

4 0.16 87
3.43

32,5 20,5 1.28 0.81 126 / 51,5

4.96 / 2.03

12 0.47

220 8.66

M00255 / OT400U12-33C_ B

95 3.74

31,25 1.23

90,5 3.56
B

A 31,25 1.23

20 min

0.79

86

3.39

261…325

45

10.28…12.80 (OXP 12 x 166)

1.77

OT400_C_

U12

U13

U22

U23

U33

A

54 / 2.13

54 / 2.13

54 / 2.13

54 / 2.13

54 / 2.13

A1

142 / 5.59 142 / 5.59 142 / 5.59

142 / 5.59

142 / 5.59

A2

232,5 / 9.15 286,5 / 11.28 286,5 /11.28 340,5 / 13.41 394,5 / 15.53

B

251 / 9.88 305 / 12.01 305 / 12.01 359 / 14.13 413 / 16.26

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

11

— Mounting OT630-800E_C_

NO I
II I

A2

A1
ON OFF
ON

ON
OFF ON

1

M6
2

ON
OFF ON

3

OXP12x185

ON OFF
ON
1,2 Nm 11 Ib.in

4
ON

OFF

OT600-800_C_ OH_125J/L12E011

ON

OT600-800_CL_ OHB145J12E65

OT600-800_CF_ OHB145J12E69

O OFF
A04179

12

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Dimension drawing OT630-800E_C_

OT630-800E02-04C_

[mm]

A2

58

47,5

39 13,5

200 A1

ON
OFF ON

198
210 250

M00088/OT630-800E02-04C_ B

112,5

A

47,5

B

OT630-800_C_

E02

E03

E04

A

65

65

65

A1

180

180

180

A2

225

290

355

B

246

311

376

280 256
64,1 5 132,6

110,5

138,6

45 61,5 12

160

25
118,5
324…422 (OXP 12×185)

125 45

OT630-800E12-33C_

[mm]

A2
112,5 123

39 13,5

200 A1

ON OFF
ON

280 256
64,1 5 132,6
198 210 160 250

110,5

138,6

45 61,5 12

125

M00089/OT630-800E12-33C_ B

47,5

130

A

B

25

118,5

324…422

45

(OXP 12×185)

OT630-800_C_

E12

E13

E22

E23

E33

A

65

65

65

65

65

A1

180

180

180

180

180

A2

290

355

355

420

485

B

311

376

376

441

506

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

13

— Dimension drawing OT600U_C_

OT600U12-33C_
[mm] / [in] A2

123 4.84
112,5 4.43

39 13,5 1.54 0.53

200 7.87
A1

ON OFF
ON

47,5

130

A

1.87

5.12

B

198 7.80
210 8.27
250 9.84

280 11.02

256 10.08

5 0.20 64,1 2.52
509 20.04
400 15.75
160 6.30

132,6 5.22
45 1.77
12 0.47
125 4.92
24 0.94
118,5 45 4.66 1.77

M00090/OT600U12-33C_ B

OT600_C_

U12

U13

U22

U23

U33

A

65 / 2.56 65 / 2.56 65 / 2.56 65 / 2.56 65 / 2.56

A1

180 / 7.09 180 / 7.09 180 / 7.09 180 / 7.09 180 / 7.09

A2 290 / 11.42 355 / 13.98 355 / 13.98 420 / 16.54 485 / 19.10

B

311 / 12.24 376 / 14.80 376 / 14.80 441 / 17.36 506 / 19.92

324…422 12.76…16.61 (OXP 12×185)

14

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Dimension drawing OT600U_C_

OT600U12-33C_
[mm] / [in] A2

123 4.84
112,5 4.43

39 13,5 1.54 0.53

200 7.87
A1

ON OFF
ON

47,5

130

A

1.87

5.12

B

198 7.80
210 8.27
250 9.84

280 11.02

256 10.08

5 0.20 64,1 2.52
509 20.04
400 15.75
160 6.30

132,6 5.22
45 1.77
12 0.47
125 4.92
24 0.94
118,5 45 4.66 1.77

M00090/OT600U12-33C_ B

OT600_C_

U12

U13

U22

U23

U33

A

65 / 2.56 65 / 2.56 65 / 2.56 65 / 2.56 65 / 2.56

A1

180 / 7.09 180 / 7.09 180 / 7.09 180 / 7.09 180 / 7.09

A2 290 / 11.42 355 / 13.98 355 / 13.98 420 / 16.54 485 / 19.10

B

311 / 12.24 376 / 14.80 376 / 14.80 441 / 17.36 506 / 19.92

324…422 12.76…16.61 (OXP 12×185)

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

15

— Mounting OT1000-1600E_C_

A2 A1

II I

M10
1

0
2
OXP12 x 185

3

1.2 Nm 11 Ib.in

OT1000-1600_C OH_200J12PE011 OT1000-1600_CL OHB200J12PE65

A06006

16

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Dimension drawing OT1000-1600E_C_

M00155/OT1000-1600E_C-1 D

OT1000-1600E02-04C_

[mm]

A2

80

65

50 13,5

*)

372

260 A1

338 326 258 246

*)

147

A

63

B

335

309

295

158,5

167

74,5 15 136

83

206

14
106 358…444 (OXP 12×185)

OT1000-1250 OT1600
13,5 50
83

54

12

400 306

372

71 80 20 min

11 22,5

6 40
20

OT1000-1600_C_

E02 E03 E04

A

80 80 80

A1

230 230 230

A2

290 370 450

B

320 400 480

*) N3 types

M00176/OT1000-1600E12-22C-1 D

OT1000-1600E12-22C_

[mm]

A2
145 160

13,5 50

335 309 295
167 158,5
74,5 15 136

260 A1
63

*)
*) 164
B

372

338

326

206

258

246

A 63

*) N3 types

83

54

12

400

14
106 358…444 (OXP 12×185)

71 80 20 min

OT1000-1250 OT1600
13,5 50
83

306

372

11 22,5

6 40
20

OT1000-1600_C_

E12 E13 E22

A

80 80

80

A1

230 230 230

A2 370 450 450

B

400 480 480

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

17

— Dimension drawing OT800-1200U_C_

OT800-1200U02-04C_

[mm] / [in]

A2

13,5

0.53 65

50

2.56

1.97

89

3.15

*)

260 10.24
A1

*)

147

A

63

5.79

B

2.48

406 372 15.98

14.65

326 12.83

258

10.16

246 9.69

338 13.31

546 21.50 206
8.11

335 / 13.2 295 / 11.61

15 0.59
74,5 2.93

136 5.35

309 12.17

83 3.27

54

12 2.13 400

0.47

15.75

71 2.80

14 80

0.55 3.15

20 min

106

0.79 min

4.17

372 14.65
40 1.57
20 0.79

M00156/OT800-1200U_C-1 B

OT800-1200_C_

U02

U03

U04

A

80 / 3.15 80 / 3.15 80 / 3.15

A1

230 / 9.06 230 / 9.06 230 / 9.06

A2 290 / 11.42 370 / 14.56 450 / 17.72

B

320 / 12.60 400 / 15.75 480 / 18.90

*) N3 types

358…444 14.09…17.48 (OXP 12×185)

83 3.27
6 0.24

OT800-1200U12-22C_

[mm] / [in] A2
145 / 5.71

160 / 6.3
50 1.97

13,5

0.53

*)

260 10.24
A1

372 14.65

406 15.98

326 12.83
258 10.16 338 246 13.31 9.69

546 21.50 206
8.11

*)

63

164

A

63

2.48

6.46

2.48

B

OT800-1200_C_

U12

U13

U22 *) N3 types

A

80 / 3.15 80 / 3.15 80 / 3.15

A1

230 / 9.06 230 / 9.06 230 / 9.06

A2

370 / 14.56 450 / 17.72 450 / 17.72

B

400 / 15.75 480 / 18.90 480 / 18.90

15 0.59
74,5 2.93

335 / 13.2

295 / 11.61

136 5.35

309 12.17

83 3.27

54

12 2.13 0.47

400 15.75

71

2.80

14 80

0.55 3.15

20 min

106

0.79 min

4.17

358…444 14.09…17.48 (OXP 12×185)

372 14.65
40 1.57
20 0.79

83 3.27
6 0.24

M00175/OT800-1200U12-22C-1 B

18

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Mounting OT2000-2500E_C_

II I

A2 M10
A1
1

A06007

0
2

OXP12 x 185

OT2000-2500_C

OH_200J12PE011

OT2000-2500_CL

3

OHB200J12PE65

1.2 Nm 11 Ib.in

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

19

— Dimension drawing OT2000-2500E_C_

OT2000-2500E02-04C_

[mm]

A2

80

65

100

Ø 13,5

*)

M00179/ OT2000-2500E_C_ C

260 A1

ON o OFF
ON

*)

170

A

B

OT2000-2500_C_

E02

E03 E04

A

126

126 126

A1

230

230 230

A2

382

508 634

B

412

538 664

15 158,5 74,5

335 309
295 167
136
85

206

54 12
400

250,5 262,5 330,5 342,5 376,5

86 *) N3 types

14
106 358…444 ( OXP 12X185 )

71
80 20 min

M00178/ OT2000-2500E12_C_ C

OT2000-2500E12-22C_

[mm]

A2 207

191

Ø13,5

100

*)

250,5 262,5 330,5 342,5 376,5

260 A1

ON Oo FF
ON

*)

86

210

A

B

OT2000-2500_C_

E12

E13

E22

A

126

126

126

A1

230

230

230

A2

508

634

634

B

538

664

664

86 *) N3 types

335

309

295

158,5

167

15

136

74,5

85

206

54 12
400

14
106 358…444 ( OXP 12X185 )

71
80 20 min

20

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Mounting OT3200E_C_

A2 M10
A1
1

II II
II I

A06007

3
1.2 Nm 11 Ib.in
OT3200_C OH_200J12PE011 OT3200_CL OHB200J12PE65

OT3200_C_

E02 E03 E04

A

420 560 700

B

450 590 730

OT3200E02-04C_ OXP_ OT3200E12-22C_ OXP_-SS
2
0

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

21

— Dimension drawing OT3200E_C_

OT3200E12-22C_
[mm] A

C

100

O13,5

223

63

156,5

429 245
141

191

15

M00436/OT3200E12-22C B

280 250

OT3200_C_

E12 E13 E22

A

560 700 700

B

590 730 730

C

210 210 350

140 B

284

364 410

240

376 296

100,5 170,5

12

400

20 min 106 max

325 369…455 (OXP 12X185)

15
71 80

22

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Mounting positions

A06108

— Label

II

ON

OFF

ON

1

1
ON OFF
ON
2

A04187

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C
— Connections

OT3200_C 1

50 mm

II I
II I

2
50 mm

23
10 mm 10 mm

A06269

24

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Terminal clamp sets OZX_
IEC

1

IEC

B

A

2

IEC
OT2000-2500E_C_ OT3200E_C_ OZXB3 OZXB4 OZXB5 OZXB6 OZXB7L
OT1000-1600E_C_ OZXB3 OZXB4 OZXB5 OZXB6* OZXB7L
OT630-800E_C_ OZXB3 OZXB4 OZXB5 OZXB6* OZXB7L
OT315-400E_C_ OZXB2L OZXB3 OZXB7 OZXB7L OZXB8 OZXB9
OT160-250E_C_ OZXB1L OZXB2 OZXB2L OZXB8 OZXB9
* max. 1 pcs/side

S07311_1

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

25

— Terminal clamp sets OZX_
UL

1

UL UL

OT800-1200U_C_

OZXA-1200_

C

D

C

D

443 lb.in/50.1 Nm 500 lb.in/56.5 Nm

OT600U_C_

OZXA-800_

C

D

480 lb.in/54.2 Nm 500 lb.in/56.5 Nm

OT400U_C_

OZXA-400_

2

C

D

228 lb.in/25.8 Nm 375 lb.in/42.4 Nm

OT200U_C_

OZXA-200_

C

D

132 lb.in/14.9 Nm 200 lb.in/22.6 Nm

OT100U_C_
OZXA-100_ C 124 lb.in/14 Nm

D

AWG lb.in/Nm

14-10 35/4

8

40/4.5

6-4 45/5.1

3-2/0 50/5.6

OT100U_C_

OZXA-24

C

D

132 lb.in/14.9 Nm AWG lb.in/Nm

14-10 35/4

8

40/4.5

6-4 45/5.1

3-2/0 50/5.6

S07311_2

26

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Bridging bars OTZC_

OT_100-250_C_ OT315-400_C_ OT600-800_C_
ON
OFF ON
II I

OT_100-250_C_ OTZC13, OTZC14 OT315-400_C_ OTZC23, OTZC24 OT600-800_C_ OTZC33, OTZC34
2
3

OTZC_

1

630A

800A

OT1000-1600_C_

OT1000-1250E_C_ OTZC43, OTZC44
2
3

I II

1 OTZC_

OT1600E_C_ OTZC53, OTZC54
OT800-1200U_C_

A06009

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

27

— Bridging bars OTZC_

OT2000-2500_C_
1 OTZC_

OT2000-2500E_C_ OTZC63, OTZC64

3

2

II I

OT3200_C_ 1 OTZC_

OT3200E_C_ OTZC73, OTZC74

3

2

A06268

28

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Reversing bars
OTZR_

ON OFF
ON
II I

OT_100-250_C_ OTZR1 OT315-400_C_ OTZR2 OT600-800_C_ OTZR3
2
3

1 OTZR_

A04210

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

29

— Auxiliary contacts
OA_

I
2

1
21 37
11 13

OT_C OT_CF
I max 2+2
OA 1G10 I O II

OA 3G01

13

14 23

13 14 23
24 11

24 11 12 21
22

12 21

22

II max 2+2
OA 1G10 I O II

OA 3G01

OT_CL

I max 2+2
OA 1G10 I I+II II

OA 3G01

13

14 23

13 14
11

23 24

11 12

24
21 22

12 21

22

II max 2+2
OA 1G10 OA 3G01 I I+II II

I II
2

I II
2

ON

ON

ON

ON

A04181

30

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Voltage sensing connectors
OMZB_

OMZB1_ OT160-250_C_ OMZB2_ OT315-400_C_

1

2

3
6,3×0,8

OMZB3_ OT630-800E_C_ OT600U_C_

1

a

b

2 3

4
6,3×0,8

OT1000-2500E_C_ OMZB4_ OT800U_C_
OT3200E_C_
1

2

3

CLICK!

4

6,3×0,8

A06123

II
I

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

31

— Terminal shrouds OTS_

OTS250 GT1S

OTS400

G T

1S

OTS800 GT1S

1

OTS250 GT1L

OTS400

G T

1L

OTS800

G T

1L

1

OTS1600 GT1S

OTS2500

G T

1S

1

OTS1600

G T

1L

OTS2500 GT 1L

1

OTS4000

G T

1S

1

OTS4000GT 1L
1

2

2

2

2

2

2

OT_100-250_C_ OT315-400_C_ OT600-800_C_

OT_100-250_C_ OT315-400_C_ OT600-800_C_

OTS250_ OTS400_ OTS800_

M M8 15…22 Nm M10 30…44 Nm M12 50…75 Nm

M 5/16DIA in 133-195 lb.in 266-390 lb.in 433-664 lb.in

M

3

4

M

II I

ON

OFF

ON

A06011

32

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Terminal shrouds OTS_

OT1000-1600_C_

OT1000-1600E_C_ OT800-1200U_C_

3 4
M

OT2000-2500_C_ OT3200_C_

M M12

50…75 Nm

443-664 lb.in

OT2000-2500E_C_ OT3200E_C_

II I
II I

3 4

M

M M12

50…75 Nm

443-664 lb.in

A06012

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

33

— Handles, direct mounting OTV_

OT_100-250_C

1

OT160-250_CL

OT160-250_CF

ON
O F F

OTV250ECK OTV250ECLK OTV250ECFK

OT315-800_C OT315-800_CL

1

OT315-800_CF

OTV400ECK OTV800ECK OTV400ECLK OTV800ECLK OTV400ECFK OTV800ECFK

B 2 A

2

B

A

B

ON

O F F

A
2,5 mm 0.1 in

TX8 0,8 Nm

mm in 37
1.46

C

65

20 37

A
ON OFF
ON

ON

OFF

ON

OT315-400_C_ TX8
0,8 Nm
OT600-800_C_ TX20
B 1,0 Nm

mm in

43 1.69

95-145
20,5 43
3
CLICK!
A

Remove

Locking Ø5…6 mm

II I

A
AB
A

ON

OFF

ON

1

Note: Use protection against direct contact. For example:

II I

ON

OFF

ON

1

A04188

34

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Handles, direct mounting OTV_

OT1000-2500_C OT1000-2500_CL
OTV1000ECK OTV1000ECLK
OTV3200ECK OTV3200ECLK
OT3200_C OT3200_CL

1 A
B

2

3

4
1,2 Nm 11 lb.in

mm

90

in

3.54

400 15.76

106 15 4.18 0.59

5 TX20
1,8Nm

Locking

Ø5…10mm

Note: Use protection against direct contact. For example:

II I

II I

A06013

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

35

— Clearances per UL98

A04182

C

A

B

O

D

C
UL standard switches, clearances per UL98

Size (Current) OT_100-1200U_C

A

B

D

0 0.5 in/13 mm 0.5 in/13 mm

C According to the UL98
standard

Minimum enclosure size or equivalent volume

Size (current)

Current

Height

OTDC100U_C

100 A

6.3 in/190 mm

OT200U_C

200 A

16 in/406 mm

OT400U_C

400 A

24 in/610 mm

OT600U_C OT800-1200U_C

600 A 800/940 A

24 in/610 mm 48 in/1220 mm

Width 19 in/490 mm 12 in/305 mm 14 in/356 mm 28 in/700 mm 24 in/610 mm

Depth 12 in/315 mm 8 in/203 mm 10 in/254 mm 16 in/400 mm 16 in/400 mm

36

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Phase barriers OTB_

1 2

ON

OFF

ON

1

II I

Phase barrier type 68838 on: OT600U_C OT630-800E_C
Phase barriers 68838 or shrouds must be used to maintain a clearance of 1 inch on the manual change-over and transfer switch type OT600U_C, if lugs are wider than 39 mm/ 1.54 in.
The type for the package of 6 barriers is OTB800/6C.

II I

II I

3 4
5

ON

OFF

ON

1

110 28 110

170 118

ON OFF
ON 1

A06014

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

37

— Phase barriers OTB_
Phase barrier type 68912 on: OT800-1200U_C_ OT1000-1600E_C_ OT2000-2500E_C_
Phase barriers 68912 must be used on OT1000-2500E_C if the voltage is > 415 V.
Phase barriers 68912 or shrouds must be used to maintain a clearance of 1 inch on the manual change-over and transfer switches types OT800U_C and OT1200U_C, if lugs are wider than 54 mm/2.13 in.
Type for package of 6 barriers is OTB1600/6C.

II I

127 21,5 167
127

170 100

38

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

— Phase barriers OTB_
Phase barriers CXBY69470 must be used on OT3200E_C. Type for package of 6 barriers is OTB4000/6C.

21,5 192240
170 100

II I

A06270

MANUAL CHANGE-OVER AND TRANSFER SWITCHES, OT_C

39

BG CN CZ DA DE EL EN ES ET FI FR HR HU IE IT LT LV MT NL NO PL PT RO RU SE SK
SL

34OT160-2500_C rev. L / 1SCC303008M02081# 22.10.2020

— Contact us
ABB Oy P.O. Box 622 FI-65101 Vaasa Finland abb.com/lowvoltage
© Copyright 2020 ABB. All rights reserved. Specifications subject to change without notice.

Documents / Resources

ABB OT400E04CP Changeover Switch [pdf] Installation Guide
OT400E04CP, OT160-250E_C, OT160-800_CF, OT400E04CP Changeover Switch, OT400E04CP, Changeover Switch, Switch

References

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