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ABB Many Galaxy Pulsar Edge Controller

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Galaxy Pulsar Edge Controller
Models: Many

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The Galaxy Pulsar Edge Controller is the system controller of many ABB power system families. The various models provide system family compatibility and user interface variants. This guide is intended to provide basic information for controller installation, start up, and operation. Application specific installation information is provided in equipment documentation (quick start guides, installation guides, and product manuals). A Quick Start Guide Supplement provides customer specific Default Voltage Settings and Alarm Signal assignments when they are factory configured. Controller detail is available in the Pulsar Edge Controller Family Product Manual (CC848815341) available at abbpowerconversion.com

Step 1- Set Jumpers- LAN Port and Alarm Relay
Before installing the controller configure the jumpers- top or side of the controller.

Controller Jumper Settings
CAUTION: Do not connect LAN port to a network when jumper is set to Local.
LAN Port – J5 Local (Server): J5 LAN connects to a laptop. Local (Server) is a temporary setting, once configuration is complete move the jumper back to Network (Client) mode.
(Default).
Alarm Relays Alarm Relays can be set to operate as Close on Alarm or Open on Alarm. Open on Alarm is the Factory Default setting. Move Alarm jumpers to Close on Alarm when required. Example: MODEL: CP841A_0I6R has 6 alarm relays – PMJ, PMN, 1, 2, 3, and 4.

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Step 2 – Install Controller in Shelf
SPS Controllers with display snap into the shelf slot. Other Controllers are secured with a latch or screw. The Controller installs into the left most slot of a compatible shelf with slots or into a controller backplane within a compatible shelf

  1. Install the Controller Bracket. Torque to 5 in-lb (0.5 Nm) (NE Controllers with display only).
  2. Replace the latch on the front with the bracket for screw mount if necessary (CP applications only) Snap off latch. Snap on bracket for screw.
  3. Open the latch on the front if present.
  4. Firmly slide the controller into the shelf or backplane. CAUTION: DO NOT press on LEDs or LCD.
  5. Secure with screw or latch, if present.

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Step 3 – Set Shelf IDs – per shelf Quick Start Guides- some shelves

  • Shelf ID switches and jumpers are located on the rear of some rectifier/ converter
  • shelf models- see shelf quick start guides for location.
  • Shelf ID must be unique and in the range of 1 to F.
  • Set rectifier/converter shelf IDs in sequence beginning with 1 at the top shelf.

Step 4 – Install Signal and Communications Cables ABB-Many-Galaxy-Pulsar-Edge-Controller- (4)

 

  • Communications cables are connected at the rear of many systems.
  • Install communications cables as instructed in equipment documentation and in site engineering instructions. See Information: Connectors.

Step 5- Install 1-Wire Battery Temp, Ambient Temperature, and Voltage Monitor – Optional

  • Install 1-Wire Battery Temp, Ambient Temperature, and Voltage Monitor as instructed in equipment documentation and in site engineering instructions.
  • See Information: 1-Wire Battery Temp and Voltage Monitor.

Step 6 – System Initial Start Up
Power the controller – follow the system start up procedure as instructed in equipment documentation and in site engineering instructions.

Step 7 – Configure Controller
Verify and edit controller basic configuration parameters per site engineering instructions. CAUTION:

  1. DHCP/Static IP Address – set per site engineering instructions to assure network access.
  2. Converter Voltage Set Point- Set both Converter Internal Selective High Voltage Shutdown and Converter High Output Voltage Major Alarm higher than desired Converter Voltage Set Point. before setting Converter Voltage Set Point. Converters will not operate when either of these parameters is set to less than the Converter Voltage Set Point.

See Information: Basic Operation
Basic Configuration- minimum for operation and communication

Basic Configuration

Controller
System Date, System Time
Site ID, Site Description Browser or EasyView only
Shelf J-Code or Product Code Browser or EasyView only
DHCP / Static IP Address Network page (Settings tab, Communications group) Configuration > Communications Ports > NetworkSettings
Browser or EasyView only
Rectifier
Float Set Point Rectifier page (Settings tab, Power group) Configuration > Float Settings > Set Point
Converter
Converter page (Settings tab, Power group Configuration > Converters Settings > HV Shutdown
High Output Voltage Major Alarm Converter page (Settings tab, Power group) Configuration > Converters > Voltage Alarms > HighMajor
Voltage Set Point Converter page (Settings tab, Power group) Configuration > Converters > Set Point
Battery
Configuration > Shunt Monitors > Built In
Battery Disconnect Configuration > Contactor Interfaces > Build In – type“LVBD
Ringer
Output Frequency Configuration > Ringers > Frequency
Configuration > Ringers > Voltage
Offset Voltage Configuration > Ringers > DC Offset
Ringer Alarms Configuration > Ringers > Redundancy
Line Power (Remote Power or FTTN)
FTTN page (Settings tab, System group) Configuration > FTTN > Mult Fail, Redundancy, Load Drop, Load Share

Advanced Configuration
complete, site specific configuration Verify and edit remaining controller parameters per site engineering instructions.

Information

Controller Default Voltage Settings and Ranges

  • Configure these parameters per site engineering instructions.
  • See Quick Start Guide Supplements for customer specific Default Settings.

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  1. Customer specific factory defaults – see the Quick Start Guide Supplement.

Information: Connectors
See equipment Quick Start Guides and Quick Start Guide Supplements for details of connector, factory signal assignments, and available cables. Connectors are on the primary shelf (equipped with controller), usually at the rear. Physical styles and locations of system mounted connectors are system specific. Not all connectors are present on all systems.

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  1. DATA connectors (J3 and J4) are usually positioned one above the other. Use only the upper connector for 1-Wire devic-es. See equipment Quick Start Guide.
  2.  ALARM connections (J2) Some systems split alarm signals between J1 and J2. Some systems provide all alarm signals on J1, omitting J2. See equipment Quick Start Guide for details.

Information: Alarms – Power Minor (PMN) and Power Major (PMJ)

  • PMN reports during every minor alarm condition.
  • PMJ reports during every major alarm condition.

Information: 1-Wire Battery Temp, Ambient Temperature, and Voltage Monitor

  • Wire Monitoring is accomplished with a “Daisy Chained” series of probes connected to the upper DATA connector (J3/J4) on the primary shelf (equipped with controller).
  • Battery Probes monitor battery temperature and voltage (ES771 required to monitor voltage). Bolt the Battery Probe under battery “–“ terminal connector hardware; NOT under the connecting lug.
  • Ambient Probes monitor ambient temperature. Mount the Ambient probe as desired.
  • All 1-Wire probes may be connected to any 1-Wire daisy-chain using the wire sets listed below.
  1. Max per system: Probes – 16, ES771 Modules – 6. 

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Information: Basic Operation

Controller LEDs – Alarm Status: SYS: Green = Normal

  • Amber = Minor Alarm
  • Red = Critical/Major Alarm
  • ALM: Red = certain user defined alarms

System Parameters: View and change from the factory defaults via:

  • LAN port in Local mode via a laptop (web pages)
  • Network (web pages)
  • Craft Port via laptop and EasyView2 software (or HyperTerminal).
  • Controller Display Panel – on some models.

Details in Pulsar Edge Controller Family Product Manual.

  • LAN port Local or Network
  • Set by the jumper setting shown in step 1.
  • EasyView2 (GUI) software can be downloaded from abbpowerconversion.com

LAN port Local or Network

  • Set by the jumper setting shown in step 1.
  • EasyView2 (GUI) software can be downloaded from  abbpowerconversion.com

Connect PC via Craft Port

  1. Connect laptop PC to Craft port.
  2. Run EasyView2 program.
  3. Follow Operation Web Page/EasyView2

Connect PC via LAN Port

  1. Set LAN port to Local – jumper setting shown in Step 1.
  2. Connect laptop PC to LAN port.
  3. Follow Operation Web Page / EasyView2
  4. Set LAN port to Network mode and connect network cable to restore network access.

Connect PC via Network

  1. With LAN port set to Network (Step 1).
  2. Open a browser or EasyView2 on a network connected PC.
  3. Follow Operation Web Page /EasyView2

View and Change- Web Page/EasyView2

  1. Connect via browser or EasyView2 – default IP address 192.168.2.1
  2. Login to the controller – username is not required by default
    • Access (Default Username) ………………………………………….. Default Password
    • Read-Only (none) ………………………………………………………….. ABB
    • Read/Write (none)………………………………………………………… super-user
    • Read/Write/Password Administration (“admin”) ………….. administrator
  3. Select the desired tab – Installation and Settings tabs for configuration.
  4. Select the desired item from the items grouped in columns.
  5. View and change system parameters as instructed in equipment documentation and in site engineering instructions.

Compatibility: Web Pages have been tested with Internet Explorer versions up to and including version 11. EasyView2 has been tested with 32-bit and 64 bit Windows versions up to Windows 8.

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View and Change – Display Panel (on some models)
Most controller features not requiring alpha character input are available via the display panel provided on some models.

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Scroll bar indicates presence of menu items at ove or below the present view. Scroll bar Indicator shows position in scroll list.

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  • Clear Missing Devices/Uninstall Equipment
  • Some alarms indicate that a previously connected device is no longer connected, e.g. Com Fail and FAJ for DIN breakers.
  • Remove the devices from controller memory to clear these alarms.
  • Clear Missing Devices / Uninstall Equipment
  • Command- removes devices no longer connected from memory and ends associated alarms.
  • Web: Maintenance Tab, Clear Data column: clear missing devices
  • Display Menu: Control/Operations > Uninstall Equipment – only clears missing devices
  • Connecting a device to the controller automatically adds it to the connected device memory.

Information: Configuration Menus (display panel)

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Information: Status and Control/Operations and History Menus (display panel)  ABB-Many-Galaxy-Pulsar-Edge-Controller- (7) ABB-Many-Galaxy-Pulsar-Edge-Controller- (8)

Information – Troubleshooting DC System (1)

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  1. ABB-Many-Galaxy-Pulsar-Edge-Controller- (4)DC OK Blinking on some rectifiers.

Information – Troubleshooting DC System (2)ABB-Many-Galaxy-Pulsar-Edge-Controller- (5) ABB-Many-Galaxy-Pulsar-Edge-Controller- (6)

Information – Troubleshooting DC System (3) ABB-Many-Galaxy-Pulsar-Edge-Controller- (7) ABB-Many-Galaxy-Pulsar-Edge-Controller- (8)

  1. While in hiccup mode, the rectifier will attempt to restart every 10 seconds for a maximum of 3 times.
  2.  Refer to Pulsar Edge Controller Family Product Manual for LVD board removal details.

The power system will continue to power the load while the LVD board is out of the system; however, there will be no possibility of battery backup until the LVD board is replaced.

Information – Troubleshooting Battery Module

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ABB
601 Shiloh Rd.
Plano, TX USA
abbpowerconversion.com

We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB. Copyright© 2021 ABB All rights reserved

FAQ

Q: How do I reset the default settings on the Galaxy Pulsar Edge Controller?
A: To reset default settings, refer to the Quick Start Guide Supplement for specific instructions related to Default Voltage Settings and Alarm Signal assignments.

Documents / Resources

ABB Many Galaxy Pulsar Edge Controller [pdf] User Guide
Many Galaxy Pulsar Edge Controller, Many, Galaxy Pulsar Edge Controller, Pulsar Edge Controller, Edge Controller

References

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