34103 Solistrand Terminals and Splices
“
Specifications
- Max Wire Size: 600 MCM
- Max Operating Temperature: 170°C
- Approvals: MIL-SPEC, UL, CSA
Product Information
The SOLISTRAND Terminals & Splices are designed for
industrial applications. They are made of copper per ASTM B152 with
tin plating per ASTM B545.
Product Usage Instructions
Terminal and Splice Selection
Choose the appropriate terminal or splice based on your wire
size and application requirements.
Installation Process
- Prepare the wire by stripping the insulation to the recommended
length. - Insert the wire into the terminal barrel.
- Crimp the terminal using the recommended hand tool or powered
tool. - Verify the crimped connection for secure attachment.
Maintenance and Care
Regularly inspect the terminals and splices for any signs of
damage or wear. Replace any faulty components immediately to ensure
proper electrical connections.
FAQ
Q: What wire sizes are compatible with SOLISTRAND Terminals
& Splices?
A: The terminals and splices support wire sizes ranging from 26
AWG to 1/2 M12.
Q: How can I ensure a reliable crimp connection?
A: Use the recommended crimping tools and follow the specified
crimping instructions provided in the user manual to achieve a
secure and reliable connection.
“`
SOLISTRAND TERMINALS & SPLICES
Quick Reference Guide
INDUSTRIAL /// SOLISTRAND TERMINALS & SPLICES Downloaded from Arrow.com.
FEATURES AND BENEFITS
· Constructed of high conductivity copper; corrosion and vibration resistant · Brazed seam and “W” crimp provide high tensile strength and prevents pinched wires · Shorter barrel length is ideal for terminations in tight spaces · Bell-mouth barrel entrance makes inserting wire easier and reduces installation time · Most SOLISTRAND meets or exceeds Mil Spec SAE AS7928 requirements Type I, Class 1. · Voltage rating limited to applied wire rating · Operating Temperature: 170°C; UL listed/CSA approved
600
600 MCM max wire size
170
Max Operating Temperature (Celsius)
INDUSTRIAL /// SOLISTRAND TERMINALS & SPLICES Downloaded from Arrow.com.
MIL
MIL-SPEC, UL, and CSA Approval
PRODUCT APPLICATIONS
· Material Handling Equipment · Motors · Heavy Equipment · Pad and Pole Mount Transformers · Switchgear · Telecommunications · Appliances · Panel Boxes · Power Supplies · Instruments/Control
WHAT’S INSIDE
The SOLISTRAND family is carefully designed to ensure reliable and long lasting performance in the most punishing environments. SOLISTRAND terminals and splices offer superior performance when terminating solid wire, stranded wire, or irregular shaped conductors. SOLISTRAND is corrosion resistant, vibration resistant, and proudly features a tensile strength well within the limits of commercial and military specifications. When used in conjunction with TE Application Tooling, every termination is uniformly perfect simplifying quality control and ensuring consistent performance. SOLISTRAND is available in various tongue styles and stud sizes, in wire gauges ranging from 26 AWG (0.1 mm2) to 600 MCM (304 mm2).
Downloaded from Arrow.com.
TE.COM/PRODUCTS/SOLISTRAND PAGE 3
TE Connectivity
SOLISTRAND Terminals & Splices
MATERIAL Terminal Body: Copper per ASTM B152 Plating: Tin per ASTM B545
L
L
L
L
W
W
W
W
A
B
C
D
Ring Tongue Terminals
Manual Hand Tools
Dies for Powered Tools
Wire Size
AWG
mm2
Studsize U.S. mm
Standard Part
Number
Width (W) inch mm
Length (L) inch mm
Style
Wire Barrel Also available
Min. Inside Dia
in6
inch
mm
Tape & Small Reel Pack
Remarks
CertiCrimp Hand Tool (Premium)
Pro-
Crimper (SDE)
Hand Tool
SDE Die Set
(Commercial) (see Note 1)
(Commercial)
U-Style Dies (see Note 2 on page 11)
Nest
Indenter
26 – 22 0.12 – 0.41 0
31423 .140 3.56 .329 8.36 A .035 0.89
4
69363
2
M2
31425 .140 3.56 .329 8.36 A .035 0.89
4
69363
2
M2 50334 .140 3.56 .419 10.64 A .031 0.79
69363
4 M2.5 31428 .203 5.16 .450 11.43 A .035 0.89
4
69363
6 M3.5 31430 .203 5.16 .450 11.43 A .035 0.89
4
69363
6 M3.5 331401 .250 6.35 .544 13.82 A .031 0.79
69363
6 M3.5 32858 .250 6.35 .544 13.82 A .035 0.89
4
69363
8
M4 32859 .250 6.35 .544 13.82 A .035 0.89
4
69363
10
32860 .250 6.35 .544 13.82 A .035 0.89
4
69363
22 – 16 0.26 – 1.65 2
M2
34103
.218 5.54 .449 11.40 A
.061 1.55
5
49935 58546-1 58545-1
2
M2 322927 .182 4.62 .446 11.33 A .061 1.55
49935 58546-1 58545-1
4 M2.5 34104 .218 5.54 .449 11.40 A .061 1.55
5
49935 58546-1 58545-1
4 M2.5 36467 .182 4.62 .446 11.33 A .061 1.55
49935 58546-1 58545-1
4 M2.5 36189 .182 4.62 .446 11.33 A .065 1.65
4
58508-1 58509-1
5
M3 31090 .218 5.54 .449 11.40 A .065 1.65
4
58508-1 58509-1
6 M3.5 34105 .218 5.54 .449 11.40 A .061 1.55
49935 58546-1 58545-1
6 M3.5 34107 .281 7.14 .574 14.58 A .061 1.55
49935 58546-1 58545-1
6 M3.5 31264 .281 7.14 .574 14.58 A .065 1.65
4
58508-1 58509-1
6 M3.5 34110 .312 7.92 .621 15.77 A .061 1.55
5
49935 58546-1 58545-1
8
M4
34111
.312 7.92 .621 15.77 A .061 1.55
49935 58546-1 58545-1
8
M4 30692 .312 7.92 .621 15.77 A .065 1.65
4
58508-1 58509-1
8
M4
34108
.281 7.14 .574 14.58 A
.061 1.55
49935 58546-1 58545-1
10
34112 .312 7.92 .621 15.77 A .061 1.55
5
49935 58546-1 58545-1
10
30693 .312 7.92 .621 15.77 A .065 1.65
4
58508-1 58509-1
10
34109 .281 7.14 .574 14.58 A .061 1.55
49935 58546-1 58545-1
M5 130017 .312 7.92 .625 15.88 A .061 1.55
49935 58546-1 58545-1
1/4 M6
34113 .469 11.91 .856 21.74 A .061 1.55
49935 58546-1 58545-1
1/4 M6
31172 .469 11.91 .856 21.74 A .065 1.65
4
58508-1 58509-1
1/4 M6 130058 .469 11.91 .860 21.84 A .061 1.55
49935 58546-1 58545-1
5/16 M8
34114 .469 11.91 .856 21.74 A .061 1.55
5
49935 58546-1 58545-1
5/16 M8
31173 .469 11.91 .856 21.74 A .065 1.65
4
58508-1 58509-1
3/8
34115 .531 13.49 .995 25.27 A .061 1.55
5
49935 58546-1 58545-1
3/8
31498 .531 13.49 .995 25.27 A .065 1.65
4
58508-1 58509-1
1/2 M12 329966 .713 18.11 1.070 27.18 A .061 1.55
49935 58546-1 58545-1
16 – 14 1.04 – 2.62 4
M2.5 34119 .250 6.35 .480 12.19
A .085 2.16
5
49935 58546-1 58545-1
5
M3 165295 .236 6.00 .565 14.35 A .085 2.16
49935 58546-1 58545-1
6
M3.5 34120 .250 6.35 .480 12.19
A .085 2.16
49935 58546-1 58545-1
6
M3.5 321684 .312 7.92 .590 14.99 A .085 2.16
5
49935 58546-1 58545-1
6 M3.5 32186 .250 6.35 .480 12.19 A .089 2.26
4
58508-1 58509-1
INDUSTRIAL /// SOLISTRAND TERMINALS & SPLICES Downloaded from Arrow.com.
TE Connectivity
SOLISTRAND Terminals & Splices
Ring Tongue Terminals (continued)
Manual Hand Tools
Dies for Powered Tools
Wire Size
AWG
mm2
Studsize U.S. mm
Standard Part
Number
Width (W) inch mm
Length (L) inch mm
Style
Wire Barrel Also available
Min. Inside Dia
in6
inch
mm
Tape & Small Reel Pack
Remarks
CertiCrimp Hand Tool (Premium)
Pro-
Crimper (SDE)
Hand Tool
SDE Die Set
(Commercial) (see Note 1)
(Commercial)
U-Style Dies (see Note 2 on page 11)
Nest
Indenter
8
M4
34122 .343 8.71 .636 16.15 A .085 2.16
49935 58546-1 58545-1
8
M4 324955 .312 7.92 .590 14.99 A .085 2.16
49935 58546-1 58545-1
8
M4 322235 .312 7.92 .590 14.99 A .089 2.26
4
58508-1 58509-1
10
34123 .343 8.71 .636 16.15
A .085 2.16
49935 58546-1 58545-1
10
30697 .343 8.71 .636 16.15 A .089 2.26
4
58508-1 58509-1
10
320093 .312 7.92 .669 16.99 A .085 2.16
5
49935 58546-1 58545-1
M5 130106 .344 8.74 .642 16.30 A .085 2.16
49935 58546-1 58545-1
1/4 M6
34124 .469 11.91 .855 21.72 A .085 2.16
49935 58546-1 58545-1
1/4 M6
31164 .469 11.91 .855 21.72 A .089 2.26
4
58508-1 58509-1
1/4 M6 130130 .469 11.91 .860 21.84 A .085 2.16
49935 58546-1 58545-1
5/16 M8
34125 .469 11.91 .855 21.72 A .085 2.16
5
49935 58546-1 58545-1
3/8
34126
.531 13.49 .995 25.27 A .085 2.16
5
49935 58546-1 58545-1
M10 160140 .657 16.70 1.043 26.50 A .085 2.16
49935 58546-1 58545-1
1/2 M12 50981 .750 19.05 1.184 30.07 A .085 2.16
49935 58546-1 58545-1
14 – 12 1.65 – 4.17 8
M4 321827 .312 7.92 .685 17.40 B .098 2.49
49592
10
34484 .421 10.69 .739 18.77 B .098 2.49
49592
10
321828 .312 7.92 .685 17.40 B .098 2.49
49592
1/4 M6 34487 .421 10.69 .739 18.77 B .098 2.49
49592
3/8
34486 .687 17.45 1.120 28.45 B .098 2.49
49592
12 – 10 2.62 – 6.64 4
M2.5 322447 .281 7.14 .630 16.00 A
.129 3.28
49935 58546-1 58545-1
4 M2.5 34891 .281 7.14 .630 16.00 A .134 3.40
4
58508-1 58509-1
6 M3.5 35476 .281 7.14 .630 16.00 A .129 3.28
5
49935 58546-1 58545-1
6 M3.5 33456 .375 9.53 .765 19.43 A .129 3.28
49935 58546-1 58545-1
6 M3.5 34892 .281 7.14 .630 16.00 A .134 3.40
4
58508-1 58509-1
8
M4 322454 .312 7.92 .708 17.98 A .129 3.28
49935 58546-1 58545-1
8
M4 32994 .375 9.53 .765 19.43 A .129 3.28
49935 58546-1 58545-1
10
322455 .343 8.71 .723 18.36 A .129 3.28
49935 58546-1 58545-1
10
33457 .375 9.53 .765 19.43 A .129 3.28
5
49935 58546-1 58545-1
10
35771 .500 12.70 .865 21.97 A .129 3.28
49935 58546-1 58545-1
10
31114 .375 9.53 .765 19.43 A .134 3.40
4
58508-1 58509-1
M5 130191 .374 9.50 .752 19.10 A .130 3.30
49935 58546-1 58545-1
1/4 M6
35772 .500 12.70 .865 21.97 A
.129 3.28
49935 58546-1 58545-1
1/4 M6 33458 .531 13.49 1.004 25.50 A .129 3.28
49935 58546-1 58545-1
1/4 M6
31122 .531 13.49 1.004 25.50 A .134 3.40
4
58508-1 58509-1
1/4 M6 165026 .500 12.70 .865 21.97 A
.129 3.28
58508-1 58509-1
5/16 M8 33459 .531 13.49 1.004 25.50 A .129 3.28
5
49935 58546-1 58545-1
5/16 M8
31123 .531 13.49 1.004 25.50 A .134 3.40
4
58508-1 58509-1
5/16 M8
35773 .500 12.70 .865 21.97 A
.129 3.28
49935 58546-1 58545-1
3/8
33220 .593 15.06 1.098 27.89 A .129 3.28
5
49935 58546-1 58545-1
3/8
322242 .750 19.05 1.271 32.28 A
.129 3.28
49935 58546-1 58545-1
M10 160121 .593 15.06 1.102 28.00 A
.129 3.28
49935 58546-1 58545-1
1/2 M12 35135 .750 19.05 1.271 32.28 A .129 3.28
5
49935 58546-1 58545-1
3/4
320765 1.250 31.75 1.896 48.16 A
.129 3.28
49935 58546-1 58545-1
8 6.64 – 10.5 8
M4 324061 .406 10.31 .949 24.10 C
.172 4.37
5
1490413-1 1490414-1
8
M4
32996 .469 11.91 .933 23.70 C
.172 4.37
1490413-1 1490414-1
10
33460 .469 11.91 .933 23.70 C
.172 4.37
1490413-1 1490414-1
10
31807 .406 10.31 .949 24.10 C
.172 4.37
5
1490413-1 1490414-1
M5 160013 .469 11.90 .933 23.70 C
.172 4.37
1490413-1 1490414-1
1/4 M6
35247 .594 15.09 1.168 29.67 A
.172 4.37
1490413-1 1490414-1
1/4 M6
33461 .469 11.91 .933 23.70 C
.172 4.37
5
1490413-1 1490414-1
1/4 M6 130550 .469 11.91 .938 23.83 C
.172 4.37
1490413-1 1490414-1
Downloaded from Arrow.com.
TE.COM/PRODUCTS/SOLISTRAND PAGE 5
TE Connectivity
SOLISTRAND Terminals & Splices
Ring Tongue Terminals (continued)
Manual Hand Tools
Dies for Powered Tools
Wire Size
Studsize
AWG
mm2
U.S. mm
5/16 M8
5/16 M8
3/8
M10
1/2 M12
5/8 M16
3/4
6
10.5 – 16.8 10
10
10
M5
1/4 M6
1/4 M6
1/4 M6
5/16 M8
3/8
3/8
M10
1/2 M12
1/2 M12
5/8 M16
3/4
4 16.8 – 26.7 10
M5
1/4 M6
1/4 M6
M6
5/16 M8
5/16 M8
3/8
3/8
M10
1/2 M12
1/2 M12
5/8 M16
3/4
2
26.7- 42.4 10
1/4 M6
1/4 M6
5/16 M8
5/16 M8
3/8
3/8
M10
1/2 M12
5/8 M16
3/4
1/0 42.4 – 60.6 1/4 M6
5/16 M8
3/8
3/8
M10
Standard Part
Number
Width (W) inch mm
Length (L) inch mm
Style
Wire Barrel Also available
Min. Inside Dia
in6
inch
mm
Tape & Small Reel Pack
Remarks
CertiCrimp Hand Tool (Premium)
Pro-
Crimper (SDE)
Hand Tool
SDE Die Set
(Commercial) (see Note 1)
(Commercial)
U-Style Dies (see Note 2 on page 11)
Nest
Indenter
33462 .594 15.09 1.168 29.67 A .172 4.37
31808 .562 14.27 1.074 27.28 A .172 4.37
5
33463 .594 15.09 1.168 29.67 A .172 4.37
5
160056 .594 15.09 1.168 29.67 A
.172 4.37
35664 1.250 31.75 1.965 49.91 A
.172 4.37
35665 1.250 31.75 1.965 49.91 A
.172 4.37
35666 1.250 31.75 1.965 49.91 A
.172 4.37
52197 .406 10.31 1.181 30.00 C .232 5.89
33464 .625 15.88 1.246 31.65 C .232 5.89
321298 .468 11.89 1.168 29.67 C .232 5.89
5
130552 .469 11.90 1.169 29.70 C .228 5.80
33465 .625 15.88 1.246 31.65 C .232 5.89
321598 .468 11.89 1.168 29.67 C .232 5.89
5
130554 .469 11.90 1.169 29.70 C .228 5.80
33466 .625 15.88 1.246 31.65 C .232 5.89
5
33467 .625 15.88 1.246 31.65 C .232 5.89
5
36807 1.250 31.75 2.033 51.64 A
.232 5.89
160032 .626 15.90 1.246 31.65 C
.232 5.89
320344 .875 22.23 1.840 46.74 C
.232 5.89
5
36808 1.250 31.75 2.033 51.64 A
.232 5.89
36809 1.250 31.75 2.033 51.64 A
.232 5.89
36810 1.250 31.75 2.033 51.64 A
.232 5.89
33114 .500 12.70 1.199 30.45 C .280 7.11
5
160119 .656 16.66 1.308 33.22 A .296 7.52
33469 .656 16.66 1.314 33.38 A .296 7.52
31811 .500 12.70 1.199 30.45 C .280 7.11
5
130560 .657 16.70 1.307 33.20 A .296 7.52
33470 .656 16.66 1.314 33.38 A .296 7.52
33115 .625 15.88 1.324 33.63 C .280 7.11
5
33471 .656 16.66 1.314 33.38 A .296 7.52
31812 .625 15.88 1.324 33.63 C .280 7.11
5
160075 .656 16.66 1.314 33.38 A .296 7.52
327175 .875 22.23 1.902 48.31 B .296 7.52
5
35668 1.250 31.75 2.090 53.09 A .296 7.52
35669 1.250 31.75 2.090 53.09 A .296 7.52
35670 1.250 31.75 2.090 53.09 A .296 7.52
330301 .625 15.88 1.527 38.79 B .370 9.40
5
320383 .625 15.88 1.527 38.79 B .370 9.40
5
320138 .890 22.61 1.657 42.09 D .370 9.40
322870 .625 15.88 1.527 38.79 B .370 9.40
5
35183 .890 22.61 1.657 42.09 D .370 9.40
35184 .890 22.61 1.657 42.09 D .370 9.40
321600 .625 15.88 1.527 38.79 B .370 9.40
5
160002 .874 22.20 1.661 42.20 D .366 9.30
35185 .890 22.61 1.657 42.09 D .370 9.40
320754 1.250 31.75 2.516 63.91 D .370 9.40
320755 1.250 31.75 2.516 63.91 D .370 9.40
321866 .807 20.50 1.925 48.90 C .444 11.28
5
36916 .875 22.23 1.956 49.68 C .444 11.28
36917 .875 22.23 1.956 49.68 C .444 11.28
321868 .807 20.50 1.925 48.90 C .444 11.28
5
160000 .874 22.20 1.957 49.70 B .445 11.30
1490413-1 1490414-1 1490413-1 1490414-1 1490413-1 1490414-1 1490413-1 1490414-1 1490413-1 1490414-1 1490413-1 1490414-1 1490413-1 1490414-1 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 1490413-4 1490414-2 1490413-4 1490414-2 1490413-4 1490414-2 1490413-4 1490414-2 1490413-4 1490414-2 1490413-4 1490414-2 1490413-4 1490414-2 1490413-4 1490414-2 1490413-4 1490414-2 1490413-4 1490414-2 1490413-4 1490414-2 1490413-5 1490414-3 1490413-5 1490414-3 1490413-5 1490414-3 1490413-5 1490414-3 1490413-5 1490414-3
INDUSTRIAL /// SOLISTRAND TERMINALS & SPLICES
Downloaded from Arrow.com.
TE Connectivity
SOLISTRAND Terminals & Splices
Ring Tongue Terminals (continued)
Manual Hand Tools
Dies for Powered Tools
Wire Size
AWG
mm2
2/0
60 – 76
3/0
76 – 96
4/0
96 – 117
Studsize
U.S. mm
1/2 M12 5/8 M16 3/4 1/4 M6 5/16 M8 3/8 3/8
M10 1/2 M12 5/8 M16 3/4 5/16 M8
M10 1/2 M12 1/2 M12 5/8 M16 3/4 5/16 M8 3/8 3/8
M10 7/16 1/2 M12 1/2 M12 5/8 M16 3/4
Standard Part
Number
Width (W) inch mm
Length (L) inch mm
Style
Wire Barrel Also available
Min. Inside Dia
in6
inch
mm
Tape & Small Reel Pack
Remarks
CertiCrimp Hand Tool (Premium)
Pro-
Crimper (SDE)
Hand Tool
SDE Die Set
(Commercial) (see Note 1)
(Commercial)
U-Style Dies (see Note 2 on page 11)
Nest
Indenter
36919 .875 22.23 1.956 49.68 C .444 11.28
5
320744 1.265 32.13 2.678 68.02 C .444 11.28
320748 1.265 32.13 2.678 68.02 C .444 11.28
36921 .946 24.03 2.000 50.80 C .504 12.80
36922 .946 24.03 2.000 50.80 C .504 12.80
321871 .926 23.52 1.930 49.02 C .504 12.80
5
36923 .946 24.03 2.000 50.80 C .504 12.80
160001 .925 23.50 2.031 51.60 C .504 12.80
36925 .946 24.03 2.000 50.80 C .504 12.80
322224 1.270 32.26 2.671 67.84 C .504 12.80
322225 1.270 32.26 2.671 67.84 C .504 12.80
321874 1.020 25.91 2.112 53.64 B .565 14.35
5
160003 1.082 27.48 2.143 54.43 B .565 14.35
36929 1.082 27.48 2.143 54.43 B .565 14.35
321877 1.082 27.48 2.112 53.64 B .565 14.35
5
322222 1.270 32.26 2.699 68.55 C .565 14.35
322223 1.270 32.26 2.699 68.55 C .565 14.35
321271 1.150 29.21 2.537 64.44 B .635 16.13
5
36932 1.150 29.21 2.206 56.03 B .635 16.13
321878 1.087 27.61 2.178 55.32 B .635 16.13
5
160129 1.140 28.96 2.206 56.03 B .635 16.13
321879 1.087 27.61 2.178 55.32 B .635 16.13
5
321880 1.087 27.61 2.178 55.32 B .635 16.13
5
36934 1.150 29.21 2.206 56.03 B .635 16.13
322227 1.275 32.39 2.117 53.77 C .635 16.13
322228 1.275 32.39 2.117 53.77 C .635 16.13
5
1490413-5 1490414-3 1490413-5 1490414-3 1490413-5 1490414-3 1490413-6 1490414-3 1490413-6 1490414-3 1490413-6 1490414-3 1490413-6 1490414-3 1490413-6 1490414-3 1490413-6 1490414-3 1490413-6 1490414-3 1490413-6 1490414-3
1490413-7 1490414-3 1490413-7 1490414-3 1490413-7 1490414-3 1490413-7 1490414-3 1490413-7 1490414-3 1490413-8 1490414-3 1490413-8 1490414-3 1490413-8 1490414-3 1490413-8 1490414-3 1490413-8 1490414-3 1490413-8 1490414-3 1490413-8 1490414-3 1490413-8 1490414-3 1490413-8 1490414-3
L
L
W
W
A
B
Flag Ring Tongue
Manual Hand Tools
Dies for Powered Tools
Wire Size
Studsize
AWG
mm2
U.S. mm
12-10 2,62 – 6,64 8
M4
10
8 6.64 – 10.5 10
1/4 M6
6
10.5 – 16.8 10
1/4 M6
5/16 M8
4 16.8 – 26.7 10
1/4 M6
5/16 M8
2 26.7 – 42.4 1/4 M6
5/16 M8
Standard Part
Number
Width (W) inch mm
Length (L) inch mm
Style
Wire Barrel Also available
Min. Inside Dia
in6
inch
mm
Tape & Small Reel Pack
Remarks
CertiCrimp Hand Tool (Premium)
ProCrimper
(SDE) Hand Tool
SDE Die Set
(Commercial) (see Note 1)
(Commercial)
U-Style Dies (see Note 2 on page 11)
Nest
Indenter
36271 .375 9.53 .702 17.83 A
.129 3.28
36272 .375 9.53 .702 17.83 A
.129 3.28
321051 .500 12.70 .791 20.09 B
.180 4.57
322727 .609 15.47 1.130 28.70 B
.180 4.57
323196 .500 12.70 .841 21.36 A .224 5.69
321576 .500 12.70 .960 24.38 A .224 5.69
321056 .625 15.88 1.200 30.48 B .224 5.69
321059 .546 13.87 1.048 26.62 A .280 7.11
321275 .546 13.87 1.048 26.62 A .280 7.11
321060 .682 17.32 1.278 32.46 B .280 7.11
321201 .713 18.11 1.437 36.50 B .357 9.07
321064 .713 18.11 1.437 36.50 B .357 9.07
49965 49965
1752680-6 1752681-2 1752680-6 1752681-2 1752680-7 1752681-3 1752680-7 1752681-3 1752680-7 1752681-3 1752680-6 1752681-3 1752680-6 1752681-3 1752680-6 1752681-3 1752680-5 1752681-3 1752680-5 1752681-3
TE.COM/PRODUCTS/SOLISTRAND PAGE 7
Downloaded from Arrow.com.
TE Connectivity
SOLISTRAND Terminals & Splices
L W
Spade Tongue
Manual Hand Tools
Dies for Powered Tools
Wire Size
Studsize
AWG
mm2
U.S. mm
22-16 0,26 – 1,65 2 4 6 6 8
10 16-14 1,04 – 2,62 6
6 8 8 10 12-10 2,62 – 6,64 6 8
10
M2 M2.5 M3.5 M3.5 M4 M4
M3.5 M3.5 M4 M4
M3.5 M4 M4.5
Standard Part
Number
53555-1 321463 36195 323127 34117 130519 34118 322996 330827 34128 36880 324521 322451 32995 130499 35495
Width (W)
inch mm
.182 .218 .297 .250 .375 .280 .375 .297 .244 .385 .297 .344 .282 .406 .315 .375
4.62 5.54 7.54 6.35 9.53 7.10 9.53 7.54 6.20 9.78 7.54 8.74 7.16 10.31 8.00 9.53
Length (L) inch mm
Style
Wire Barrel Also available
Min. Inside Dia
in6
inch
mm
Tape & Small Reel Pack
Remarks
CertiCrimp Hand Tool (Premium)
ProCrimper
SDE Die
(SDE) Hand Tool
Set (Commercial) (see Note 1)
(Commercial)
U-Style Dies (see Note 2 on page 11)
Nest
Indenter
.504 12.80 –
.061 1.55
.451 11.46 –
.061 1.55
.530 13.46 –
.061 1.55
.623 15.82 –
.061 1.55
.685 17.40 –
.061 1.55
.591 15.00 –
.059 1.50
.685 17.40 –
.061 1.55
.530 13.46 – .085 2.16
.623 15.82 – .085 2.16
.685 17.40 – .085 2.16
.530 13.46 – .085 2.16
.733 18.62 – .085 2.16
.631 16.03 –
.129 3.28
.772 19.61
–
.129 3.28
.900 22.86 –
.129 3.28
.772 19.61
–
.129 3.28
49935 49935 49935 49935 49935 49935 49935 49935 49935 49935 49935 49935 49935 49935 49935 49935
58546-1 58546-1 58546-1 58546-1 58546-1 58546-1 58546-1 58546-1 58546-1 58546-1 58546-1 58546-1 58546-1 58546-1 58546-1 58546-1
58545-1 58545-1 58545-1 58545-1 58545-1 58545-1 58545-1 58545-1 58545-1 58545-1 58545-1 58545-1 58545-1 58545-1 58545-1 58545-1
L W
Short Spring Spade
Manual Hand Tools
Dies for Powered Tools
Wire Size
AWG
mm2
Studsize U.S. mm
Standard Part
Number
Width (W) inch mm
22-16 0,26 – 1,65 4 6 8 10
16-14 1,04 – 2,62 6 8 10
12-10 2,62 – 6,64 6 8 10
M2.5 M3.5 M4
M3.5 M4
M3.5 M4
53175-1 53120-1 53831-1 53832-1 53123-1 53124-1 53125-1 53126-1 53127-1 53128-1
.203 .250 .244 .294 .250 .375 .406 .250 .375 .406
5.16 6.35 6.20 7.47 6.35 9.53 10.31 6.35 9.53 10.31
Length (L) inch mm
Style
Wire Barrel Also available
Min. Inside Dia
in6
inch
mm
Tape & Small Reel Pack
Remarks
CertiCrimp Hand Tool (Premium)
ProCrimper
(SDE) Hand Tool
SDE Die Set
(Commercial) (see Note 1)
(Commercial)
U-Style Dies (see Note 2 on page 11)
Nest
Indenter
.576 14.63 –
.061 1.55
1
49935 58546-1 58545-1
.576 14.63 –
.061 1.55
1
49935 58546-1 58545-1
.637 16.18
–
.061 1.55
1
49935 58546-1 58545-1
.685 17.40 –
.061 1.55
1
49935 58546-1 58545-1
.576 14.63
–
.085 2.16
1
49935 58546-1 58545-1
.637 16.18
–
.085 2.16
1
49935 58546-1 58545-1
.685 17.40 – .085 2.16
1
49935 58546-1 58545-1
.636 16.15
–
.129 3.28
1
49935 58546-1 58545-1
.729 18.52 –
.129 3.28
1
49935 58546-1 58545-1
.777 19.74
.129 3.28
1
49935 58546-1 58545-1
INDUSTRIAL /// SOLISTRAND TERMINALS & SPLICES Downloaded from Arrow.com.
TE Connectivity
SOLISTRAND Terminals & Splices
L
W
Flanged Spade Tongue
Manual Hand Tools
Dies for Powered Tools
Wire Size
AWG
mm2
Studsize U.S. mm
Standard Part
Number
Width (W) inch mm
Length (L) inch mm
Style
Wire Barrel Also available
Min. Inside Dia
in6
inch
mm
Tape & Small Reel Pack
Remarks
CertiCrimp Hand Tool (Premium)
ProCrimper
SDE Die
(SDE) Hand Tool
Set (Commercial) (see Note 1)
(Commercial)
U-Style Dies (see Note 2 on page 11)
Nest
Indenter
22-16 0,26 – 1,65 2
M2 324605 .182 4.62 .504 12.80 –
.061 1.55
6 M3.5 323136 .250 6.35 .514 13.06 –
.061 1.55
8
M4 52730 .296 7.52 .514 13.06 –
.061 1.55
16-14 1,04 – 2,62 6 M3.5 320855 .294 7.47 .514 13.06 – .085 2.16
8
M4 320856 .294 7.47 .514 13.06 – .085 2.16
10
320857 .294 7.47 .514 13.06 – .085 2.16
12-10 2,62 – 6,64 8
M4 323143 .416 10.57 .694 17.63 –
.129 3.28
10
323144 .416 10.57 .694 17.63
.129 3.28
49935 49935 49935 49935 49935 49935 49935
58546-1 58546-1 58546-1 58546-1 58546-1 58546-1 58546-1
58545-1 58545-1 58545-1 58545-1 58545-1 58545-1 58545-1
L
W
Standard Butt Splices
Manual Hand Tools
Dies for Powered Tools
Wire Size
Studsize
AWG
mm2
U.S. mm
22-16 0,26 – 1,65 n.a. n.a.
16-14 1,04 – 2,62 n.a. n.a.
12-10 2,62 – 6,64 n.a. n.a.
8 6.64 – 10.5 n.a. n.a.
6
10.5 – 16.8 n.a. n.a.
4 16.8 – 26.7 n.a. n.a.
2 26.7 – 42.4 n.a. n.a.
Standard Part
Number
Width (W) inch mm
Length (L) inch mm
Style
Wire Barrel Also available
Min. Inside Dia
in6
inch
mm
Tape & Small Reel Pack
Remarks
CertiCrimp Hand Tool (Premium)
ProCrimper
(SDE) Hand Tool
SDE Die Set
(Commercial) (see Note 1)
(Commercial)
U-Style Dies (see Note 2 on page 11)
Nest
Indenter
31818 .136 3.45 .578 14.68 A .065 1.65
2
49935 58546-1 58545-1
31819 .160 4.06 .567 14.40 A .089 2.26
2
49935 58546-1 58545-1
32151 .221 5.61 .565 14.35 A .134 3.40
2
49935 58546-1 58545-1
34321 .296 7.52 .827 21.01
A
.172 4.37
2
1490413-1 1490414-1
34322 .369 9.37 1.015 25.78 A .232 5.89
2
1490413-2 1490414-2
34323 .463 11.76 1.140 28.96 A .296 7.52
2
1490413-3 1490414-2
35189 .539 13.69 1.265 32.13 A .370 9.40
2
1490413-4 1490414-2
L
W
Sighthole Butt Splices
Manual Hand Tools
Dies for Powered Tools
Wire Size
Studsize
AWG
mm2
U.S. mm
22-16 0,26 – 1,65 n.a. n.a.
16-14 1,04 – 2,62 n.a. n.a.
14-12 1.65 – 4.17 n.a. n.a.
12-10 2,62 – 6,64 n.a. n.a.
8 6.64 – 10.5 n.a. n.a.
6
10.5 – 16.8 n.a. n.a.
4 16.8 – 26.7 n.a. n.a.
2 26.7 – 42.4 n.a. n.a.
Standard Part
Number
Width (W) inch mm
Length (L) inch mm
Style
Wire Barrel Also available
Min. Inside Dia
in6
inch
mm
Tape & Small Reel Pack
Remarks
CertiCrimp Hand Tool (Premium)
ProCrimper
(SDE) Hand Tool
SDE Die Set
(Commercial) (see Note 1)
(Commercial)
U-Style Dies (see Note 2 on page 11)
Nest
Indenter
330367 .141 3.58 .578 14.68 B
.061 1.55
2
49935 58546-1 58545-1
330368 .165 4.19 .567 14.40 B .085 2.16
2
49935 58546-1 58545-1
321280 .178 4.52 .690 17.53 B .098 2.49
2
49592
330369 .226 5.74 .567 14.40 B
.129 3.28
2
49935 58546-1 58545-1
36906 .296 7.52 .827 21.01
B
.172 4.37
2
1490413-1 1490414-1
36886 .369 9.37 1.015 25.78 B
.232 5.89
2
1490413-2 1490414-2
320238 .463 11.76 1.140 28.96 B .296 7.52
2
1490413-3 1490414-2
322246 .539 13.69 1.265 32.13 B .370 9.40
2
1490413-4 1490414-2
Downloaded from Arrow.com.
TE.COM/PRODUCTS/SOLISTRAND PAGE 9
TE Connectivity
SOLISTRAND Terminals & Splices
L W
Strap Butt Splices
Manual Hand Tools
Dies for Powered Tools
Wire Size
AWG
mm2
Studsize U.S. mm
Standard Part
Number
Width (W) inch mm
26-22 0.10 – 0.41 n.a. 24-20 0.16 – 0.65 n.a. 22-16 0,26 – 1,65 n.a. 16-14 1,04 – 2,62 n.a. 12-10 2,62 – 6,64 n.a.
n.a. 321198 .077 n.a. 324001 .105 n.a. 2-321801-3 .136 n.a. 322459 .160 n.a. 324893 .221
1.96 2.67 3.45 4.06 5.61
Length (L) inch mm
Style
Wire Barrel Also available
Min. Inside Dia
in6
inch
mm
Tape & Small Reel Pack
Remarks
CertiCrimp Hand Tool (Premium)
ProCrimper
(SDE) Hand Tool
SDE Die Set
(Commercial) (see Note 1)
(Commercial)
U-Style Dies (see Note 2 on page 11)
Nest
Indenter
.385 9.78 C .034 0.86
2
69363
.490 12.45 C .043 1.09
2
69363
.591 15.01 C .065 1.65
2
49935 58546-1 58545-1
.591 15.01
C
.089 2.26
2
49935 58546-1 58545-1
.765 19.43 C .134 3.40
2
49935 58546-1 58545-1
L
W
Parallel Splices
`
Manual Hand Tools
Dies for Powered Tools
Wire Size
Studsize
AWG
mm2
U.S. mm
22-16 0,26 – 1,65 n.a. n.a.
16-14 1,04 – 2,62 n.a. n.a.
12-10 2,62 – 6,64 n.a. n.a.
8 6.64 – 10.5 n.a. n.a.
6
10.5 – 16.8 n.a. n.a.
4 16.8 – 26.7 n.a. n.a.
2 26.7 – 42.4 n.a. n.a.
1/0 42.4 – 60.6 n.a. n.a.
2/0 60.6 – 76.3 n.a. n.a.
3/0 76.3 – 96.3 n.a. n.a.
4/0 96.3 – 117 n.a. n.a.
Standard Part
Number
Width (W) inch mm
Length (L) inch mm
Style
Wire Barrel Also available
Min. Inside Dia
in6
inch
mm
Tape & Small Reel Pack
Remarks
CertiCrimp Hand Tool (Premium)
Pro-
Crimper (SDE)
Hand Tool
SDE Die Set
(Commercial) (see Note 1)
(Commercial)
U-Style Dies (see Note 2 on page 11)
Nest
Indenter
34130 .141 3.58 .301 7.65
–
.061 1.55
3
49935 58546-1 58545-1
34137 .165 4.19 .301 7.65
– .085 2.16
3
49935 58546-1 58545-1
34138 .226 5.74 .343 8.71
–
.129 3.28
3
49935 58546-1 58545-1
34318 .296 7.52 .375 9.53
–
.172 4.37
3
1490413-1 1490414-1
34319 .369 9.37 .437 11.10
–
.232 5.89
3
1490413-2 1490414-2
34320 .463 11.76 .531 13.49 –
.296 7.52
3
1490413-3 1490414-2
35187 .539 13.69 .640 16.26 – .370 9.40
3
1490413-4 1490414-2
36946 .613 15.57 .734 18.64 – .444 11.28
3
1490413-5 1490414-3
36948 .703 17.86 .734 18.64 – .504 12.80
3
1490413-6 1490414-3
36909 .775 19.69 .749 19.02 – .565 14.35
3
1490413-7 1490414-3
36951 .869 22.07 .765 19.43
–
.635 16.13
3
1490413-8 1490414-3
REMARKS
1. Teminal Body : Phosphor Bronze per ASTM B103
2. When terminating 2 or more wires in either end of a butt splice, the combined cross sectional area must be within the listed circular mil area range (CMA)
3. When terminating 2 or more wires in a parallel splice, the combined cross sectional area must be within the listed circular mil area range (CMA)
4. Budget Terminals don’t have a brazed seam in the wire barrel and are ideal for applications where extreme vibrations and tension on the wire are not present
5. MIL specified
6. Standard Part Number also available in Tape & Reel and/or Small Pack
Standard Part Number is not available in Tape & Reel and/or Small Pack
For all remarks and additional information see Customer Drawing on www.te.com
NOTE 1
SDE die sets can be used with the following powered tools: 1. 1.75 Ton Battery Tools 2217480-1 or 2217480-2 2. Pro-Crimper Adapter 679304-1 for the 626 Pneumatic Tool System 3. AT-300 Bench Terminator with SDE Adapter 1673663-2 4. AT-SC MK II Pneumatic Safety Crimping Machine 1-528050-0 with SDE
Die Holder 2-525051-8 5. SDE Micro Tool 2280380-1
NOTE 2
U Style Dies can be used with the following manual, pneumatic, hydraulic and battery powered tools: 1. Manual Hydraulic Tools 1490748-1 and 1490749-1 2. Hydraulic Heads 1490745-1 and 1490746-1 3. 6 Ton Inline Battery Tools 2280116-1 & -2 (8 to 2 AWG only) 4. 6 Ton Pistol Grip Battery Tools 2161171-1 & -2 (8 to 2 AWG only) 4. 12 Ton Pistol Grip Battery Tools 2280308-1 & -2 5. AT-60 Pneumatic Crimping Machine 528050-9 with U-Die Adapter
2-528051-3 (8 to 2 AWG only) 6. AT-66 Hydraulic Crimping Machine 528050-5 & -6 with U-Die Adapter
528051-4
INDUSTRIAL /// SOLISTRAND TERMINALS & SPLICES Downloaded from Arrow.com.
TE Connectivity
SOLISTRAND Terminals & Splices
FREQUENTLY ASKED QUESTIONS
Can wires be combined in SOLISTRAND products? Yes, they can as long total CMA (Circular Mil Area) fall within specification.
Are TE terminals MIL specified? Yes, most of them meet or exceed SAE AS7928, Type I, class 1.
What product should you use for applications with temperatures over 170 degrees Celsius? Use TE STRATO-THERM Terminals & Splices (catalog 82011).
What are the best options when you require better strain relief and/ or insulated Terminals & Splices? The best options are using TE PIDG Terminals & Splices (high vibration and reliability) or TE PLASTI-GRIP Terminals & Splices (low vibration). See also Quick Reference Guides 1773464-1 and 6-1773465-8
1
2
3
4
1. Dimples or grooves The inner surface with dimples or grooves ensures optimal tensile strength and maximum electrical contact
2. Solder joint Soldering of the crimp barrel prevents the terminal from opening during crimping
3. Funnel entry The conical sleeve enables easy conductor insertion
4. Tab Gradual transition makes the tab resistant to buckling
UNDERSTAND YOUR TE TOOLING OPTIONS
Commerical Portable Tools
Premium Portable Tools
58546-1 – PRO-CRIMPER Commercial Hand Tool (crimps most 26-10 AWG SOLISTRAND)
SDE Micro Battey Tool
SDE Die Sets
Hydraulic Tooling
CERTI Crimp HHHT CERTI Crimp DAHT
CERTI Crimp 1.5 TOA Battery Tool
Shenk Dies
U Dies
Battery Tools
Hydraulic Pump
Medium Duty Crimp Heads
For questions about our connectivity solutions please go to te.com. Downloaded from Arrow.com.
http://tooling.te.com
TE.COM/PRODUCTS/SOLISTRAND PAGE 11
www.te.com/products/industrial-terminals-splices
© 2018TE Connectivity Ltd. family of companiesAll Rights Reserved. TE Connectivity and TE Connectivity (logo) are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity`s obligations shall only be as set forth in TE Connectivity`s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application. 1773464-205/22
INDUSTRIAL /// SOLISTRAND TERMINALS & SPLICES
Downloaded from Arrow.com.
Documents / Resources
 |
TE 34103 Solistrand Terminals and Splices [pdf] User Guide 34103, 34104, 34105, 34107, 34108, 34109, 34110, 34111, 34112, 34103 Solistrand Terminals and Splices, 34103, Solistrand Terminals and Splices, Terminals and Splices |