HARVEST TEC 740DM Dye Sprayer Marking System Manual

740DM Dye Sprayer Marking System

OWNER’S MANUAL Model 740DM
Uhlelo lokumaka lwe-Dye Sprayer
740DM – 20 6/22
1

Harvest Tec 740DM Table of Contents

Kudingeka Isingeniso Namathuluzi Ukufakwa Kwethangi Le-Dye Sprayer & Plumbing
Installation of Mounting Bracket & Tank ­ Large Square Balers
System Wiring Installation of Plumbing and Wiring Plumbing Diagram Common Questions & Troubleshooting Maintenance Filling Tank & First Time & Annual Start UP 1. Filling the Tank 2. First Time & Annual Start up Operation Instructions Automatic or Manual Mode Pin Outs Parts Breakdown Warranty

ikhasi
2 3-8 3
4 5-6 7 7 7 8 8 8 8 9 10 18

Isingeniso
Congratulations on purchasing a Harvest Tec Dye Sprayer Marking System. When attached to a 700 Series Automatic Applicator or 700 Series Moisture Only kit for any large square baler, will allow you to visibly mark the wet areas on your bales. The system includes the tank, pump, plumbing mounting hardware and necessary cables. There is a parts breakdown in the back of the manual to reference if replacement parts are needed. All replacement parts and dye will be ordered through your local equipment dealer.

Amathuluzi adingekayo
Standard wrench set Standard socket set Center punch

Hammer Tape measure Marker

Straight edge Metal drilling and cutting tools

2

Ukufakwa kwe-Dye Sprayer Tank & Plumbing
Installation of Mounting Bracket & Tank ­ Large Squares
Thola ithangi kanye nomhlangano wabakaki wokukhweza. Uma ubheka Umfanekiso 1, 2 & 3 unquma ukuthi iyiphi kulezi zindawo zokukhweza ezizoba lula kakhulu futhi zisebenze kangcono kakhulu kumsebenzisi.
a. Once tank location is decided, mark the mounting holes and drill out using 3/8″ bit. b. Fasten the mounting bracket to the baler using the 5/16″ hardware provided in the kit.

Umfanekiso 1 Common Hesston, Massey Ferguson,
Challenger Baler

Umfanekiso 2 New Holland 590,595, BB940-960A
Idatha ye-LBX331-432
Umfanekiso 3 Amamodeli E-LB E-New Holland BB9060-9080 LB & New Holland BB

3

I-System Wiring
1. Locate the wiring harness (006-765IDM) supplied in the 740 dye Sprayer Marking Kit. Attached 12 pin plug into module mounted on the metal frame of the dye marker.
2. Plug uncapped triangle plug into plug on metal frame.
3. Run Dye Marking harness down to main applicator harness (006-765B or 006-765B2) and attach it to one of the two CAN plugs.

I-System Wiring Diagram
Optional Harvest Tec Display Harness 006-765GH
Key Power Harness 006-765CPH

ISO Communication Module (ICM) 030-6672C

Power Harness on Tractor 006-765IC
Power Harness on Tractor 006-765B

Optional Hay Indicator Harness
I-006-7503H

Hay Indicators 006-7502(E / R)

Solenoids 002-2203F
Solenoid Harness 006-3650-S1

Baler Integration Harness 006-765VA

Active Terminator from Baler
Ukuphela kwenzwa ye-Bale 006-7400

Dye Marker Harness 006-765IDM

Moisture Harness 006-7303EM2
4

700 ISO Pump Module 006-7671LS

Flow Meter 006-4724A

Star Wheels 030-4642 (U/UE)

Installation of Plumbing
To most effectively mark the wet spots in any bale, Harvest Tec recommends that the nozzles are mounted directly above or below the Star Wheels. To get the best spray pattern focused directly on the wet spot of the bale the nozzles will need to be approximately 1″ above the bale that is being marked. A small notch may need to be cut to increase surface area of the bale being marked.
1. Once you have the tank and mounting bracket securely fastened to the baler, locate parts A, B, C, D & E pictured below in Figure 1 or 2. Assemble in the following order: (A) Elbow | (B) nozzle holder | (C) check valve | (D) reducing bushing | (E) tip as pictured below.
*****Note: All parts should be thread taped*****
2. Once the nozzle holders are fastened to the balers, route the 3/8″ hose to the tips. Make sure to fasten the hose securely but avoid pinching the lines. (Plumbing Diagram pictured in Figure 7) *****Keep from routing the hose in the way of moving parts on the baler*****
3. Attach drain hose top hose barb fitting at bottom of tank. Run hose to a secure point and attach valve assembly.

I

Isikrini sethiphu

H

004-1203-100

I-Rubber Gasket

004-1207W

G
Ukuxhuma Ngokushesha 004-1207H

F
Ukufaka Okuqondile 003-A1418
E
Umphathi weNozzle 001-4216

J
Hlola i-Valve 004-1207V
A
Indololwane 003-SE14F

D
I-Nozzle Cap 004-4723

B
Umzimba weNozzle 004-4722
C
Ithiphu Yethusi 004-TX-5

5

Installation of Plumbing and Wiring 4. Install the tip and nozzle holder assemblies in the suggested locations pictured shown below.
Use the 1/4″ hardware provided to do so. a. Make sure that the tip assemblies (A) are mounted in line with the star wheels (B) so that the system is marking the wet spots of the bale.
B
A Example A B
A
Example B
6

Umdwebo wamapayipi

I-Tank 005-9019

3/8″ Hose 002-9003AS Pump
007-4120LF

I-Hose Barb Tee 003-T3838

Drain Valve 002-2216

Umbuzo Ovamile
1. Ngabe udayi wokumaka uphephile ukuthi ungadliwa imfuyo? I-DSM isebenzisa udayi onombala obomvu, osezingeni lokudla futhi iphephile kuyo yonke imfuyo.

Ithiphu Yethusi 004-TX-5

2. How do I bleed the air out of the lines properly?
Remove the tips from the check valves that they’re threaded into and press the prime button on the dye marker until the air is pushed out of the lines.

Ukuxazulula

Inkinga

Okungaba imbangela

Amathiphu awafutha Udayi

1. Uhlelo luphelelwe udayi. 2. Kunomoya emigqeni,
preventing a steady mist coming from the tips. 3. Damaged/pinched hose. 4. Tip is plugged. 5. Set point is set too high

Isixazululo
1. Hlola ithangi ukuze uthole isisombululo. Uma ithangi lingenalutho, gcwalisa futhi wophe umoya emigqeni.
2. Susa amathiphu kuma-valve okuhlola futhi usebenzisa inkinobho yokukhipha ukhiphe umoya emigqeni.
3. Hlola wonke amapayipi uqinisekisa ukuthi imigqa yonakele noma iphiniwe.
4. Kukhishwe ithiphu ku-bushing futhi uhlole, ukuhlanza kuyadingeka.
5. Lower the set point level at which the user would like to have the bales marked at.

Maintenance
1. For winter storage, drain all of the liquid out of the lines and tank and pump.
7

Ukugcwalisa Ithangi & Isikhathi Sokuqala kanye Nokuqalisa Konyaka 1. Ukugcwalisa Ithangi
A. Susa isivalo sethangi ethangini elingamalitha ama-3. Qinisekisa ukuthi ithangi lihlanzekile futhi alinalutho ngokuphelele. Xuba Udayi (009-0800) namanzi afudumele ngaphakathi kwebhodlela likaDayi. Qinisekisa ukuthi ibhodlela linyakaziswa ngamandla ukuze udayi uhlakazeke ngokuphelele. Uma ikhambi selixutshiwe, lifake ethangini elingamalitha angu-3 bese ugcwalisa ithangi ngamanzi.
2. First Time and Annual Startup A. Once the tank has been filled the plumbing lines will need to be primed. With the system turned on and in a paused mode, hold the priming button until all the air is flushed out of the lines and there is a steady stream of liquid coming from each of the tips. ***NOTE: The system needs to be primed every time the system has run out of dye*** B. You can adjust the moisture content level at which you would like the system to mark the `Wet Flakes’ in the bale being made. This can be done by entering `Setup’ followed by moisture setup, then adjust Set Point.
Operating Instructions Automatic Mode or Manual Mode Auto & Manual mode will automatically mark bales with dye if the moisture dye marking system is turned on and moisture content sensed by the star wheels is above the moisture `Set Point’ level that was set by the operator.
1. The moisture sensed by the star wheels is indicated below. See page 9 for set-up instructions.
Moisture form star wheels
Dye marker Set Point
8

Phina ukuphuma

Integrated Dye Marker Module (IDM) on harness 006-765IDM
(Deutsch Plug Number: DTM06-12SA)

Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12

Red Red/Black Black/White Purple Green Yellow Red/White Black/White Blue Black

+12V from ECU +12V, EOB Ground, EOB Signal, EOB ISO CAN Lo ISO CAN Hi +12 DSM Ground DSM Prime, DSM Ground from ECU

12 3456 12 11 10 9 8 7

ISOBUS Plug on harness 006-765IDM
(Deutsch Plug Number: DT04-4P)

Phina 1 Phina 2 Phina 3 Phina 4

Okumnyama Okubomvu Okuphuzi

+12V from ECU ISO CAN Hi ISO CAN Lo Ground from ECU

1

3

2

4

End of Bale Sensor Plug on Harness 006-765IDM
(Deutsch Plug Number: DT06-3S)

Phina 1 Iphini 2 Iphini 3

Red/Black Black/White Purple

+12V to End of Bale Sensors Ground to End of Bale Sensors Signal

Prime Switch Plug on Harness 006-765IDM
(Deutsch Plug Number: DT06-3S)

Phina 1 Iphini 2 Iphini 3

Orange/White Black/White Blue

+12V to Pump Ground to Pump Prime

1

2

3

9

Ukuhlukaniswa Kwezingxenye

1 2 20

3 4

19

5

18

6

17

7

14

12

13

16

14

15

Incazelo yesithenjwa

Ingxenye #

I-Qty

1 Ithangi

005-9019

1

2 I-DSM Mounting Bracket 001-2500

1

3 I-Tank Cap

I-005-9022C

1

4 Dye Marker Control

006-2472DM 1

5 DSM Wire Harness

006-765IDM

1

6 Remote Push Switch 006-2850

1

7 DM Pump Switch

006-765IDM2 1

8 Hose Clamp

002-9002

10

9 3/8″ Barbed Tee

I-003-T3838

1

10 3/8″ EDPM Hose

002-9003AS 26′

11 Iphampu ye-DSM

007-4120LF

1

8 11
9 10

Incazelo yesithenjwa

Ingxenye #

I-Qty

12 3/4×1/4″ Reducer 003-RB3414 1

13 1/4×1/4″ Nipple

003-M1414 1

14 1/4×3/8″ Fitting

I-003-A1438

2

15 1/4″ FPT Tee

003-TT14

1

16 1/4×3/8″ Elbow

003-EL1438 1

17 SLV Bottle Valve

002-2216

1

18 Male Quick Connect 004-4710

1

19 I-Rubber Gasket

004-1207W 2

20 Shut-Off Cap

004-1207F

1

I-NP Tank Cap Gasket 005-9022CG 1

26
25 19 23

22

21

27

Incazelo yesithenjwa

Ingxenye #

I-Qty

21 Nozzle Holder 001-4216

2

22 Straight Fitting 003-A1438

2

28

23 Quick Connect 004-1207H 2 19 Rubber Gasket 004-1207W 2

25 Tip Screen 004-1203-100 2

29 26 Check Valve

004-1207V

2

27 Street Elbow 003-SE14F 2

28 Nozzle Body

004-4722

2

30

29 30

Brass Tip Nozzle Cap

004-TX-5 004-4723

2 2

10

Harvest Tec LLC. ISivumelwano Sewaranti Nesikweletu
I-Harvest Tec, LLC. izolungisa noma ishintshe izingxenye ezitholwe zingasebenzi kahle phakathi nezinyanga eziyi-12 kusukela ngosuku lokukhiqiza. Lesi siqiniseko asikho ngaphansi kwaziphi izimo lapho simboza noma yiziphi izingxenye ngokubona kwe-Harvest Tec, LLC. baye babhekana nokusetshenziswa budedengu, ukusetshenziswa kabi, ukushintshwa, ingozi, noma uma ukulungiswa kwenziwe ngezinye izingxenye ngaphandle kwalezo ezikhiqiziwe nezitholakala kwa-Harvest Tec, LLC.
Isibopho sethu ngaphansi kwalesi siqinisekiso sikhawulelwe ekulungiseni noma ekushintsheni mahhala kumthengi wangempela noma iyiphi ingxenye ekwahluleleni kwethu ebonisa ubufakazi bomsebenzi ongasebenzi kahle noma ongafanele, inqobo nje uma leyo ngxenye ibuyiselwa kwa-Harvest Tec, LLC. zingakapheli izinsuku ezingama-30 zokwehluleka. Uma kunqunywa ukuthi isilondolozi sotshani esingesona i-Harvest Tec esinophawu lwe-hay sisetshenziswe ngaphakathi kwesistimu ye-Harvest Tec applicator lapho kwenzeke khona ukwehluleka, khona-ke i-Harvest Tec igodla ilungelo lokunqabela isicelo sesiqinisekiso ngokubona kwabo. Izingxenye kufanele zibuyiselwe ngomthengisi othengisayo kanye nomsabalalisi, izindleko zokuhamba zikhokhelwa kuqala.
Lesi siqinisekiso ngeke sihunyushwe njengokunikeza i-Harvest Tec, LLC. onesibopho sokulimala noma ukulimala kwanoma yiluphi uhlobo, okuqondile, okunemiphumela, noma okuncikene, kubantu noma empahleni. Ngaphezu kwalokho, lesi siqinisekiso asidluleli ekulahlekelweni kwesivuno, ukulahlekelwa okudalwe ukubambezeleka noma yiziphi izindleko ezizoba yinzuzo noma nganoma yisiphi esinye isizathu. I-Harvest Tec, LLC. ngeke kube nesibopho sanoma yikuphi ukubuyiselwa kwemali okukhulu kunezindleko noma ukulungiswa kweziphambeko emsebenzini.
Azikho iziqinisekiso, ezivezwayo noma ezishiwoyo, zokuthengiselana noma ukufaneleka ngenjongo ethile ehloselwe noma ukufaneleka nganoma yisiphi esinye isizathu.
Lesi siqinisekiso asikwazi ukuqinisekisa ukuthi izimo ezikhona ezingaphezu kwamandla e-Harvest Tec, LLC. ngeke kuthinte ikhono lethu lokuthola izinto zokwakha noma ukukhiqiza izingxenye ezidingekayo ezishintshayo.
I-Harvest Tec, LLC. unelungelo lokwenza izinguquko zedizayini, ukuthuthukisa idizayini, noma ukushintsha imininingwane, nganoma yisiphi isikhathi ngaphandle kwesibopho esincikene kubathengi bemishini nezingxenye ezidayiswe ngaphambilini. Kubuyekezwe 6/22
11

I-HARVEST TEC, LLC. PO BOX 63
2821 HARVEY STREET HUDSON, WI 54016
PHONE: 715-386-9100 1-800-635-7468
I-FAX: 715-381-1792 I-imeyili: [i-imeyili ivikelwe]
12

Amadokhumenti / Izinsiza

HARVEST TEC 740DM Dye Sprayer Marking System [pdf] Incwadi Yomnikazi
740DM, Dye Sprayer Marking System, 740DM Dye Sprayer Marking System, Sprayer Marking System, Marking System, System

Shiya amazwana

Ikheli lakho le ngeke ishicilelwe.