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Xytronic LF-90 Automatic Sealing Machine

Xytronic-LF-90-Automatic-Sealing-Machine-product

Product Information

Product Specifications

  • Model: LF-90, LF-95, LF-98, LF-120
  • Product Name: Automatic Sealing machine
  • Voltage: 120V, 220V, 120V, 220V, 120V, 220V, 120V, 220V
  • Power: 400W, 380W, 400W, 380W, 400W, 380W, 560W, 540W
  • Frequency: 50/60Hz
  • Net Weight: 22kg
  • Caliber: 90mm, 95mm, 98mm, 120mm
  • Cupsealing Speed: 50Hz – 450 cups/h, 60Hz – 530 cups/h
  • Maximum Cup-sealing Height: 180mm
  • Dimensions: 253*365*560mm

FAQ

  • Are business machines available for use by non-professionals?
    • No, business machines are only available for use by professionals.
  • Can parts or specifications of the machine be changed?
    • Yes, the company reserves the right to change any parts or specifications of the complete machine at any time.

Dismounting/mounting the control panel

Dismounting

Xytronic-LF-90-Automatic-Sealing-Machine-fig-1

Mounting

Xytronic-LF-90-Automatic-Sealing-Machine-fig-2

Replacing the cup spring wire

Xytronic-LF-90-Automatic-Sealing-Machine-fig-3

Main Parts

Xytronic-LF-90-Automatic-Sealing-Machine-fig-4

Xytronic-LF-90-Automatic-Sealing-Machine-fig-5

1Film-collecting cylinder
2Film-pressing sheet
3Lock
4Safety door
5Lower mold pull rod
6Lower mold ring
7Cup support
8Lower mold support plate
9Tension cylinder
10Puncher
11Film photo sensor
12Film-smoothening rod
13Shaft coupler
14Damping block
15Film cutter
16Film-pressing ring
17Film support rod
18Film-pressing spring
19Access sensor
20Heating disk
21Temperature sensor
22Cup-sealing spring
23Drainer
24Jacking sheet
25Cup supporting bracket
26Cup-jacking rod and spring

Panel Indicator Lamps

Xytronic-LF-90-Automatic-Sealing-Machine-fig-6

1Cup-in indicator lamp2Down-press lamp3Film-rolling indicator lamp4Information display area
5Manual mode indicator lamp6Heating indicator lamp7Warning indicator lamp8Touch indicator lamp
9Hibernation indicator lamp10Constant-temperature indicator lamp11Automatic mode indicator lamp12Film photo sensor indicator lamp
13Rising lamp14Cup-out indicator lamp    

Panel Functions

Operator panel

Xytronic-LF-90-Automatic-Sealing-Machine-fig-7

Panel key functions

  • Xytronic-LF-90-Automatic-Sealing-Machine-fig-8After turning on the main power switch, press this key for starting-up to extend the lower mold and make sure the heater works, then, press this key for shutdown to return the upper mold to the upper locating point, and send the lower mold to the internal locating point, as well as cut off the power output of the main board.
  • Xytronic-LF-90-Automatic-Sealing-Machine-fig-9During starting-up, the default mode is manual mode. Under standby state, press this key to switch between automatic mode and manual mode.
  • Xytronic-LF-90-Automatic-Sealing-Machine-fig-10Use this key together with SET, and press this key to reduce the set value.
  • Xytronic-LF-90-Automatic-Sealing-Machine-fig-11Use this key together with SET, and press this key to increase the set value.
  • Xytronic-LF-90-Automatic-Sealing-Machine-fig-12Press this key to enter FUNCTION SET, and continuously press this key to enter the next option till P-8, and then press to automatically save the set value and exit.
  • Xytronic-LF-90-Automatic-Sealing-Machine-fig-13Under stand-by state, press this key to select information display area to display present temperature or cup counter.
  • Xytronic-LF-90-Automatic-Sealing-Machine-fig-14Under manual mode, touch this key to implement cup-sealing operation (this key is a touch key).

Special Function Specification

Under starting-up state, press the following keys at the same time as follows:

Xytronic-LF-90-Automatic-Sealing-Machine-fig-15Cutter soaking mode

Please pull down the drainer to block the drain hole first, then fill the groove of the lower mold ring with boiled water until full. After this function is started, the lower mold is sent to the internal locating point without any film-rolling operation and the upper mold is pressed downwards for 600s. After time out, the upper mold automatically rises up and the machine automatically powers off.

Xytronic-LF-90-Automatic-Sealing-Machine-fig-16Maintenance mode ***High Temperature Danger***

After this function is started, the lower mold keeps extending out. After the upper mold drops to the lowest position, the machine automatically powers off. After the heater is cooled to normal temperature, the professional maintenance staff may remove the power wire, dismount the panel, the upper cover and the rear cover for necessary cleaning, maintenance or repair.

Xytronic-LF-90-Automatic-Sealing-Machine-fig-17Read the total cup number of the main board Xytronic-LF-90-Automatic-Sealing-Machine-fig-9Page turn

When the cup number is displayed in the information display area, start this function to display LXXX, wherein L is the home page identification code, and XXX is the cup number ended with a decimal point and can include 7 figures, for example, L523. represents 523 cups; L523 without a decimal point represents a number more than 999. Press AUTO to display the next page. For example, 168. means that the total cup number information of the main board is equal to L523168., namely the total cup number is 523168 cups. Only press Counter to exit from the reading function for normal display.

Xytronic-LF-90-Automatic-Sealing-Machine-fig-13Cup number record resetting

  • When the cup number is displayed in the information display area, long press this key to reset the cup number record, wherein the total cup number is not reset.

Xytronic-LF-90-Automatic-Sealing-Machine-fig-14Cup-sealing again

  • Under manual mode, long touch this key for cup-sealing, without rolling the film or recording the cup number.

Preparation before Operation

Xytronic-LF-90-Automatic-Sealing-Machine-fig-18

  • As shown in above Fig.1 and Fig.2, install and guide the film (note 1*), and align the film photo sensor point of the film to the film photo sensor induction position.

Note: If the film fails to pass through above the film-supporting rod, the film may adhere to the heater and accordingly cause a weak cup seal.

Xytronic-LF-90-Automatic-Sealing-Machine-fig-19

  1. Plug the (accessory) power cord into the socket at the back of the machine.
  2. According to the machine voltage indication, plug the power cord into the correct outlet to ensure the effectiveness of the grounding pin.
  3. After the main power switch at the back of the machine is turned on, the key lamp goes on and the LED lamp on the information display area on the panel goes on with “-” and has an anticlockwise slip rotation to indicate that the host machine is powered on.
  4. Press START to automatically extend out the lower mold and start the heater for heating. After about 2.5min, the constant-temperature indicator lamp goes on along with 6 tick sounds and flickers, thus indicating that the machine is under the standby state and the manual cup-sealing operation can be started (note 2*).
  5. For automatic cup-sealing operation, press AUTO to turn on the automatic mode indicator lamp, namely the automatic cup-sealing operation can be started (note 3*).
  6. When P-6 is set as 010, if no key is touched within 20 min, the machine will automatically enter the sleep mode under the hibernation temperature of 80℃, and the display window will rotate anticlockwise and display lamp number, when any key is pressed, the machine will enter the standby state and quickly (about 80s) automatically raise the temperature to the set temperature.

Note 1*: Reference for material compatibility between glue film and cup, and film-sealing temperature

Pull film is applicable to plastic cup and paper cup.Temperature setting:130℃-165℃
PE film is applicable to paper cup.Temperature setting:140℃-150℃
PP film is applicable to plastic cup.Temperature setting:160℃-190℃

Note 2*: Manual start is a touch switch; under constant-temperature state, when the fingers are moved nearby, the touch indicator lamp will go on along with one tick sound before cup-sealing operation. If P-8 is set as 010, two tick sounds will be sent out to reminder the operator that there is no cup or action.
Note 3*: Before the set temperature is reached, you are allowed to press the start key or the AUTO and put the cup; the machine will automatically implement the cup-sealing operation under the set temperature after the prompt sound.
Note 4*: In order to avoid invalid or unsuccessful cup-sealing operation, the cup-sealing operation will not be implemented automatically in the machine before the temperature reaches the set value.
Note 5*: Puncher can be used only the temperature inside the cup is below 70℃.The air may not complete escape in time if above 70℃.(Excessive temperature can be dangerous.)

Function Setting Method

Function code

Code/FunctionAdjustable ParametersDefault
P-1 Temperature setting80℃-200℃160
P-2 Counter locked000:Disable,010:Enable000
P-3 Hot-pres keep time005-030,0.5s-3s010
P-4 Start-sealing delay time000-030,0-3s Delay010
P-5 Film scroll time000,Marked film, 001-060, Blank film000
P-6 Sleep mode000: Disable,010:Enable000
P-7 Temperature unit℃,℉
P-8 No cup tips000: Disable,010:Enable000

Setting method

Code/FunctionUnder Starting-up StateInput Value AdjustmentSetting End
P1 Temperature settingPress SET to display P1 and then display present set value. 

 

 

 

 

 

 

 

 

or▽

 

 

 

 

Then press SET to enter the next option or wait for 10s to automatically save the settings and return to the standby state.

P2 Counter lockedPress SET to display P2 and then display present set value.
P3 Hot-pres keep timePress SET to display P3 and then display present set value.
P4 Start-sealing delay timePress SET to display P4 and then display present set value.
P5 Film scroll timePress SET to display P5 and then display present set value.
P6 Sleep modePress SET to display P6 and then display present set value.
P7 Temperature unitPress SET to display P7 and then display present set value.
P8 No cup tipsPress SET to display P8 and then display present set value.
 

Setting end

Then, press SET to enter the next option or wait for 10s to automatically save the settings and return to the standby state.

Analysis and Solutions

Fault CodeFault StatusFault CauseSolutions
 

E00

The heating indicator lamp and the green temperature-reaching indicator lamp fails to go on.1.  Temperature sensor fails.

2.  Temperature sensor plug is not properly inserted.

1.  Open the panel, then, pull out and insert the temperature sensor plug again, and restart the machine after confirmation.

2.  Please contact the company.

 

 

E01

 

 

The heater fails or slow heating rate.

1.  The wire of heater is loosened.

2.  Heater burn-out: 90/95/98 normal heater resistance 120V/about 50Ω, 220V/about 200Ω, 120 normal heater resistance 120V/about 33Ω, 220V/about 130Ω

1.  After opening the rear cover, confirm whether HEAT at the adapter plate is properly connected and locked.

2.  Measure HEAT resistance; in case of abnormal resistance, please contact the company.

 

 

E02

1. Appear during starting- up 

1. Upper sensor fails or poor contact of upper sensor plug 2.Hot-pres keep motor fails.

1.  Open the rear cover, then, pull out and insert UP at the adapter plate, and restart the machine after confirmation.

2.  Please contact the company.

2. While using, the upper mold fails to rise up to the located position.
 

 

 

 

E03

 

1. While starting-up, the lower mold fails to extend out.

 

1.  External sensor fails or poor contact of external sensor plug

2.  Lower mold motor fails

1.  Open the rear cover, then, pull out and insert PUSH at the adapter plate, and restart the machine after confirmation.

2.  Please contact the company.

2. While using, half of the lower mold extends out, or the lower mold fails to extend out to the located position or has abnormal sound or works inefficiency. 

One or more of lower mold bearing, cup-jacking rod, cup-jacking rod spring, cup support bracket bearing, jacking sheet track, etc. is blocked.

 

Remove dirt, clean and scrub the lower mold, and add lubricating grease or sewing machine oil.

 

 

E04

1. Appear during starting- up.1.  The film fails to pass through the film photo sensor induction point.

2.  The transmitting lens of the film photo sensor is dirty.

1. The sensitivity of the film photo sensor is too low.

1. Correctly guide the film to pass through the film photo sensor induction point.

2. Clean the transmitting lens of the film photo sensor.

3. Rotate the film photo sensor adjustment shaft clockwise by one or more circles.

2. The film is half sealed.
3. The film is always rotated.
 

 

 

E05

1.During the film-sealing process, the lower mold is not sent to the located position. 

1.  Internal sensor fails or poor contact of internal sensor plug

2.  Lower mold motor fails

1.  Open the rear cover; then, pull out and insert PULL at the adapter plate, and restart the machine after confirmation.

2.  Please contact the company.

 

2.During the film-sealing process, the upper mold fails to move.

 

1. Upper sensor fails or poor plug contact.

2.  Upper mold motor fails

1.  Open the rear cover, then, pull out and insert UP at the adapter plate, and restart the machine after confirmation.

2.  Please contact the company

 

 

E06

1. Appear during start up 

1.  Lower sensor fails or poor contact of lower sensor plug.

2.  Upper mold motor fails

1.  Open the rear cover, then, pull out and insert DOWN at the adapter plate, and restart the machine after confirmation.

2.  Please contact the company.

2. While using, the upper mold fails to drop to the designated position.
3. The lower mold touches the lower limit column.
 

 

E07

The warning indicator lamp goes on, and the lower mold extends out along with continuous tick soundThe safety door cannot be set at the located position due to the touch on safety door switch, the safety door micro-switch fails or there is a foreign matter blockage.1.  Remove the foreign matter which touches the safety door, or move the safety door back and forth to make it naturally swing to the located position.

2.  Please contact the company.

 

E19

All keys have no response.1. Main board fails.

2. The temperature of the heater is above 250℃.

 

Please contact the company.

 

 

None

 

The film-sealing pattern is uneven on left and right sides.

 

 

Incorrect film photo sensor position

Adjust the film photo sensor position, for pattern deviation to the left, please adjust the film photo sensor upwards. For pattern deviation to the right, please adjust the film photo sensor downwards.
 

None

After film-sealing operation, the film is melted to the cup mouth. 

The temperature is too high.

It is suggested to adjust the operating temperature according to the film or properly reduce the set temperature.
 

 

 

 

 

 

None

 

 

 

 

 

The sealing film is not tight, water or air leakage.

1. The film is incompatible with the cup material.Adopt the film applicable to the cup material.
 

2. The heater is adhered with syrup or foreign matter.

Cut off the main power, and scrub the heater with slightly wet cloth after it is completely cooled.
3. The cup-sealing time is too short.Increase P-3 film-sealing time.
4. The set temperature for cup- sealing is too low.Increase P-1 film-sealing temperature.
5.The cup may be deformed due to improper storageReplace the normal cup
6.The paper cups film is too thin to sealingReplace the normal cup
 

None

 

Draggy film cutting

The film cutter is not sharp enough, or the film cutter is adhered with foreign matter.Continuously execute the cutter soaking program, and then remove the foreign matter.
 

None

The film cannot be completely cut off.Film chip or foreign matter exists between the film cutter and the heater.Cut off the main power, and remove the foreign matter after it is completely cooled.

Explosive View for Dismounting

Xytronic-LF-90-Automatic-Sealing-Machine-fig-20

No.NameQuantityNo.NameQuantity
A1Nut2A2spring-washer2
A3Film support rod2A4Screw2
A5Spring-washer2A6Film support rod bracket1
A7Screw4A8Film cutter1
A9Screw4A10Flat-washer4
A11Spring4A12Film-pressing cup1
A13Screw4A14Film-sealing spring4
A15Heater1A16Screw1
A17Temperature sensor1A18Screw3
A19Support plate1A20Film cutter holder1
A21Sealing cap1   

Xytronic-LF-90-Automatic-Sealing-Machine-fig-21

No.NameQuantityNo.NameQuantity
B1Nut1B2Spring-washer1
B3Lower mold pull rod1B4Connector1
B5Revolving shaft Flat-washer2B6Mouse tail base1
B7Screw1B8Mouse tail plug1
B9Mouse tail lock screw1B10Mouse tail spring wire1
B11Action block1B12Lock screw1
B13Bunch sheet1B14Lock screw2
B15Spring-washer2B16Lower mold ring1
B17Lower mold silicone ring1B18Drainer1
B19Drainer shaft seal1B20Nut2
B21Spring-washer2B22Cup-jacking spring2
B23Cup-jacking rod2B24Screw2
B25Cup support1B26Cup support bracket1
B27Nut2B28Screw2
B29Cup-jacking bracket bearing2B30Screw rod2
B31Spring-washer2B32Bearing flat-washer2
B33Nut4B34Spring-washer4
B35Bearing4B36Bearing seat4
B37Screw4B38Lower mold support plate1
B39Washer2   

Xytronic-LF-90-Automatic-Sealing-Machine-fig-22

No.NameQuantityNo.NameQuantity
C1Screw4C2Spring-washer4
C3Screw1C4Spring-washer1
C5Film-rolling drive gear1C6Film-rolling motor1
C7Screw2   

Xytronic-LF-90-Automatic-Sealing-Machine-fig-23

No.NameQuantityNo.NameQuantity
D1Nut4D2Flat-washer4
D3Hot-pres motor1D4Reduction gear box1
D5Motor Bracket1D6Spring-washer4
D7Screw4D8Screw4
D9Key of motor1D10Drive rod1
D11Screw1D12Nut1
D13Flat-washer1D14Joint bearing1
D15Spring-washer1D16Screw1
D17Joint bearing1D18Screw1
D19Middle Axis1D20Nut1
D21Screw1D22Washer1
D23Magnet Seat1D24Screw2

Xytronic-LF-90-Automatic-Sealing-Machine-fig-25

Xytronic-LF-90-Automatic-Sealing-Machine-fig-24

Xytronic-LF-90-Automatic-Sealing-Machine-fig-26

Warning: To reduce the risk of electric shock or damage to your equipment:

  1. High temperature and high voltage inside, be careful.
  2. If exception occurs ( such as the burning odor ), stop the operation and cut off the power supply.
  3. The ground wire must be properly connected, otherwise it may be risk of electric shock.
  4. When the machine is running, it is forbidden to insert the hand or other parts of the body into the machine, or it may lead to scalding or being hurt by a sharp knife.
  5. The vents shall not cover any obstruction, or other problems may be caused by poor heat dissipation.
  6. Ensure that the power supply voltage, frequency and current is the same as the rating in the product specification, otherwise it may cause an electric shock or fire.
  7. If there is an electrical paralysis ,When touching the housing ,Stop operation and cut off the power supply, otherwise it may be risk of electric shock.
  8. Please place the machine on a stable and reliable plane, otherwise it may be risk of dumping and falling.
  9. Do not touch the power switch and plug with wet hand, otherwise it may be risk of electric shock.
  10. Do not place articles on the machine , otherwise it may be risk of electric shock, fire or personal injury.
  11. Unplug the power plug before cleaning.
  12. Do not spray water directly on the surface of this product for cleaning.
  13. Do not repair, refit or disassemble the machine without authorization, if there is a fault, please hand it over to the technician to detect and repair.

Product Parameter

Xytronic-LF-90-Automatic-Sealing-Machine-fig-27

ModelLF-90LF-95LF-98LF-120
Product NameAutomatic Sealing machine
Voltage120V220V120V220V120V220V120V220V
Power400W380W400W380W400W380W560W540W
Frequency50/60Hz
Net Weight22kg22kg22kg22.5kg
Caliber90mm95mm98mm120mm
Cup- sealing Speed 

50Hz450cups/h,60Hz530cups/h

Maximum Cup- sealing Height 

180mm

 

150mm

Dimensions253*365*560mm

Documents / Resources

Xytronic LF-90 Automatic Sealing Machine [pdf] User Manual
LF-90 Automatic Sealing Machine, LF-90, Automatic Sealing Machine, Sealing Machine, Machine

References

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