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WE05 Series 3-Piece Socket
Weld Stainless Steel Ball Valve
Installation Guide

W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve

Series 3-Piece Socket Weld Stainless Steel Ball Valve

The Series WE05 3-Piece Socket Weld Stainless Steel Ball Valve offers the best possible design for socket weld ball valves. The swing-out body feature and seat arrangement allow for trouble-free welding installation. The Series WE05 incorporates a full port 3-piece SS ball valve for ideal flow rates with minimal pressure drop. The valve features a blowout-proof stem for added safety, reinforced PTFE seats and seals for longer life, and a 316 SS (ASTM CF8M) ball for better performance. Actuators are directly mounted creating a compact assembly for tight spaces. Limit switches can be mounted directly to the valves, allowing for remote position indication.
The Series WE05 can be configured with either an electric or pneumatic actuator.
Electric actuators are available in weatherproof or explosion-proof, with a variety of supply voltages and two-position modulating control. Two-position actuators use the supply voltage to drive the valve open or close, while the modulating actuator accepts a 4-20 mA input for valve positioning. Actuators feature thermal overload protection and a permanently lubricated gear train.
The pneumatic double-acting actuator uses an air supply to drive the valve open and closed. The actuator has two supply ports with one driving the valve open and the other driving the valve closed. Spring return pneumatic actuators use the air supply to open the valve and internally loaded springs return the valve to the closed position. Also available is the SV3 solenoid valve to electrically switch the air supply pressure between the air supply ports for opening and closing the valve. Actuators are constructed of anodized and epoxy-coated aluminum for years of corrosion-free service.

SPECIFICATIONS

VALVE
Service: Compatible liquids and gases.
Body: 3-Piece.
Line Sizes: 1/2 to 3˝.
End Connections: Socket weld.
Pressure Limits: 20˝ Hg to 1000 psi (-0.7 to 69 bar).
Wetted Materials: Body and ball: 316
SS (CF8M); Stem: 316 SS; Seat: RTFE/ PTFE; Seal, Washer, and Packing: PTFE.
Temperature Limits: -20 to 392°F (-29 to 200°C).
Other Materials: O-ring:
Fluoroelastomer; Handle 304 SS;
Washer: 301 SS; Stem Nut, Locking Device, Gland Ring: 304 SS; Handle
Sleeve: PVC.
ACTUATORS
Pneumatic “DA” and “SR” Series Type: The DA series is double acting and the SR series is spring return (rack and pinion).
Normal Supply Pressure: DA: 40 to 115 psi (2.7 to 7.9 bar); SR: 80 psi (5.5 bar).
Maximum Supply Pressure: 120 psi (8.6 bar).
Air Connections: DA01: 1/8˝ female NPT; DA02 to DA05: 1/4˝ female NPT; SR02 to SR07: 1/4˝ female NPT.
Housing Material: Anodized aluminum body and epoxy-coated aluminum end caps.
Temperature Limits: -40 to 176°F (-40 to 80°C).
Accessory Mounting: NAMUR standard.
Electric “TD” and “MD” Series Power Requirements: 110 VAC, 220 VAC, 24 VAC, or 24 VDC (MD models not available in 24 VDC).
Power Consumption: See page 8.
Cycle Time (per 90°): TD01: 4 s; MD01: 10 s; TD02 and MD02: 20 s; TD03 and MD03: 30 s.
Duty Rating: 85%.
Enclosure Rating: NEMA 4X (IP67).
Housing Material: Powder-coated aluminum.
Temperature Limits: -22 to 140°F (-30 to 60°C).
Electrical Connection: 1/2˝ female NPT.
Modulating Input: 4-20 mA.
Standard Features: Manual override, position indicator, and TD models come with two limit switches.
Electric “TI” and “MI” Series Power Requirements: 110 VAC,
220 VAC, 24 VAC, or 24 VDC.
Power Consumption: See page 9.
Cycle Time (per 90°): See page 9.
Duty Rating: See page 9.
Enclosure Rating: NEMA 7.
Housing Material: Powder-coated aluminum.
Temperature Limits: -40 to 140°F (-40 to 60°C).
Electrical Connection: 1/2˝ female NPT.
Modulating Input: 4-20 mA.
Standard Features: Position indicator and two limit switches.
MODEL CHART
Size Cv (gal/min) Popular
Hand Operated Model
Popular Double Acting Pneumatic
Model
Popular Spring Return Pneumatic

Model

Popular NEMA 4X Two Position Electric

(110 VAC) Model

Popular NEMA 4X Modulating Electric

(110 VAC) Model

1/2˝ 36.64 WE05-CHD00 WE05-CDA01 WE05-CSR02 WE05-CTD01-A WE05-CMD01-A
3/4˝ 67.69 WE05-DHD00 WE05-DDA01 WE05-DSR02 WE05-DTD01-A WE05-DMD01-A
110.27 WE05-EHD00 WE05-EDA02 WE05-ESR03 WE05-ETD01-A WE05-EMD01-A
1-1/4˝ 184.73 WE05-FHD00 WE05-FDA02 WE05-FSR03 WE05-FTD01-A WE05-FMD01-A
1-1/2˝ 266.62 WE05-GHD00 WE05-GDA03 WE05-GSR04 WE05-GTD02-A WE05-GMD01-A
485.3 WE05-HHD00 WE05-HDA03 WE05-HSR05 WE05-HTD02-A WE05-HMD02-A
2-1/2˝ 791.57 WE05-IHD00 WE05-IDA04 WE05-ISR07 WE05-ITD03-A WE05-IMD03-A
1151.95 WE05-JHD00 WE05-JDA05 WE05-JSR07 WE05-JTD03-A WE05-JMD03-A

VALVE BILL OF MATERIALS

W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve - VALVE BILL OF MATERIALS

Item Description Material
1 Body ASTM A351-CF8M
2 Cap ASTM A351-CF8M
3 Ball ASTM A351-CF8M
4 Ball Seat PTFE
5 Joint Gasket PTFE
6 Stem AISI 316
7 Thrust Washer PTFE
8 Stem Packing PTFE
9 High Washer AISI 304
10 Belleville Washer AISI 304
11 Stem Nut AISI 304
12 O-Ring Fluoroelastomer
13 Bolt AISI 304
14 Spring Washer AISI 304
15 Hex Nut AISI 304
16 Stopper AISI 304
17 Handle AISI 304
18 Handle Cover PVC
19 Lock Washer AISI 304

VALVE DIMENSIONAL DRAWING

W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve - fig1 W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve - fig2
MODEL CHART
Model Size Od
in (mm)
L
in (mm)
H
in (mm)
W
in (mm)
S
in (mm)
ØD1
in (mm)
ØD2
in (mm)
ISO ØRa
in (mm)
ØRb
in (mm)
M1 Cv (gal/min)
WE05-CHD00 1/2″

 

19/32″
(15)
2-9/16″(65) 2-3/8″(60) 4-3/4″(120) 23/64″(9) 1-27/64″(36) 1/21/32
(42)
F03/F04 7/64˝
(2.75)
7/64˝
(2.75)
M12x1.25 37.64
WE05-DHD00 3/4″

 

51/64″
(20)
2-61/64″(75) 2-17/32″(64) 4-3/4″(120) 23/64″(9) 1-27/64″(36) 1/21/32
(42)
F03/F04 7/64˝
(2.75)
7/64˝
(2.75)
M12x1.25 67.69
WE05-EHD00 1″

 

63/64″25) 3-11/32″(85) 2-59/64″74) 5-53/64″(148) 7/16″(11) 1-21/32″42) 1-31/32″(50) F04/F05 9/64˝
(3.5)
7/64˝
(2.75)
M14x1.5 110.27
WE05-FHD00 1-1/4″

 

1-17/64″(32) 3-63/64″(101) 3-1/8″(79) 5-53/64″(148) 7/16″(11) 1-21/32″(42) 1-31/32″(50) F04/F05 9/64˝
(3.5)
7/64˝
(2.75)
M14x1.5 184.73
WE05-GHD00 1-1/2″

 

1-1/2″(38) 4-13/32″(112) 3-3/4″(95) 7″(178) 9/16″(14) 1-31/32″(50) 2-49/64″(70) F05/F07 3/16˝
(4.5)
9/64˝
(3.5)
M18x1.5 267.62
WE05-HHD00 2″

 

2″(50) 5-1/8″(130) 4-1/16″(103) 7″(178) 9/16″(14) 1-31/32″(50) 2-49/64″(70) F05/F07 3/16˝
(4.5)
9/64˝
(3.5)
M18x1.5 485.3
WE05-1HD00 2-1/2″

 

2-1/2(63) 3-3/8″(162) 4-27/32″(123) 7″(178) 3/4″(19) 2-49/64″(70) 4-1/64″(102) F07/F10 Ø29/64˝
(Ø11)
Ø23/64˝
(Ø9)
M22x1.5 792.57
WE05-JHD00  

3″

 

3″ (76) 7-13/32″(188) 5-3/16″(132.)  

7″(178)

3/4″(19) 2-49/64″(70) 4-1/64″(102) F07/F10 Ø29/64″(Ø11) Ø23/64″(Ø9) M22x1.5 1152.95

AUTOMATED VALVE DRAWINGS

WITH PNEUMATIC ACTUATOR

 

W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve - WITH ELECTRIC ACTUATOR

DOUBLE ACTING PNEUMATIC ACTUATOR
1/2˝ 3/4˝ 1-1/4˝ 1-1/2˝ 2-1/2˝
4-5/8˝ 4-3/4˝ 5-1/2˝ 5-3/4˝ 6-3/4˝ 7-1/8˝ 8-3/8˝
116 mm 120 mm 141 mm 146 mm 173 mm 181 mm 212 mm 228 mm
2-3/8˝ 2-3/8˝ 2-3/4˝ 2-3/4˝ 3-1/4˝ 3-1/4˝ 3-3/4˝
61 mm 61 mm 71 mm 71 mm 82 mm 82 mm 94 mm 101 mm
2-1/2˝ 3-3/8˝ 4-3/8˝ 5-1/8˝ 6-3/8˝ 7-3/8˝
65 mm 75 mm 85 mm 101 mm 112 mm 130 mm 162 mm 188 mm
4-5/8˝ 4-5/8˝ 5-3/4˝ 5-3/4˝ 6-5/8˝ 6-5/8˝ 7-7/8˝ 8-1/4˝
116 mm 116 mm 145 mm 145 mm 169 mm 169 mm 201 mm 209 mm
1-1/2˝ 1-1/2˝ 1-5/8˝ 1-5/8˝ 1-3/4˝ 1-3/4˝ 2-1/8˝
37 mm 37 mm 41 mm 41 mm 46 mm 46 mm 52 mm 55 mm
SPRING RETURN PNEUMATIC ACTUATOR
NPT 1/2˝ 3/4˝ 1-1/4˝ 1-1/2˝ 2-1/2˝
B 5-1/8˝ 6-1/8˝ 6-3/8˝ 7-1/4˝ 7-7/8˝ 9-5/8˝ 10˝
128 mm 132 mm 157 mm 162 mm 185 mm 201 mm 245 mm 253 mm
C 2-3/4˝ 2-3/4˝ 3-1/4˝ 3-1/4˝ 3-3/4˝ 4-3/4˝ 4-3/4˝
71 mm 71 mm 82 mm 82 mm 94 mm 101 mm 122 mm 122 mm
D 2-1/2˝ 3-3/8˝ 4-3/8˝ 5-1/8˝ 6-3/8˝ 7-3/8˝
65 mm 75 mm 85 mm 101 mm 112 mm 130 mm 162 mm 188 mm
E 5-3/4˝ 5-3/4˝ 6-5/8˝ 6-5/8˝ 7-7/8˝ 8-1/4˝ 10-7/8˝ 10-7/8˝
145 mm 145 mm 169 mm 169 mm 201 mm 209 mm 275 mm 275 mm
F 1-5/8˝ 1-5/8˝ 1-3/4˝ 1-3/4˝ 2-1/8˝ 2-1/2˝ 2-1/2˝
41 mm 41 mm 46 mm 46 mm 52 mm 55 mm 64 mm 64 mm

WITH ELECTRIC ACTUATOR

W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve - WITH ELECTRIC ACTUATOR

ELECTRIC ACTUATOR
NPT 1/2˝ 3/4˝ 1-1/4˝ 1-1/2˝ 2-1/2˝
B 6-3/8˝ 6-1/2˝ 8-3/8˝ 8-1/2˝ 8-7/8˝ 10˝ 10-3/4˝ 11˝
162 mm 165 mm 211 mm 217 mm 227 mm 253 mm 272 mm 280 mm
C 5-1/4˝ 5-1/4˝ 9-3/8˝ 9-3/8˝ 9-3/8˝ 8-1/2˝ 8-1/2˝ 8-1/2˝
133 mm 133 mm 239 mm 239 mm 239 mm 216 mm 216 mm 216 mm
D 2-1/2˝ 3-3/8˝ 4-3/8˝ 5-1/8˝ 6-3/8˝ 7-3/8˝
65 mm 75 mm 85 mm 101 mm 112 mm 130 mm 162 mm 188 mm
E 6-1/8˝ 6-1/8˝ 8-1/2˝ 8-1/2˝ 8-1/2˝ 8-1/2˝ 8-1/2˝ 8-1/2˝
154 mm 154 mm 217 mm 217 mm 217 mm 216 mm 216 mm 216 mm
F 2-3/4˝ 2-5/8˝ 5-3/8˝ 5-3/8˝ 5-3/8˝
68 mm 68 mm 126 mm 126 mm 126 mm 136 mm 136 mm 136 mm

WITH EXPLOSION-PROOF ELECTRIC ACTUATOR

W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve - WITH EXPLOSION-PROOF ELECTRIC ACTUATOR

EXPLOSION-PROOF ELECTRIC ACTUATOR
NPT 1/2˝ 3/4˝ 1-1/4˝ 1-1/2˝ 2-1/2˝
B 6-5/8˝ 6-3/4˝ 7-1/8˝ 7-3/8˝ 7-3/4˝ 8-1/8˝ 9-7/8˝ 10-1/8˝
169 mm 172 mm 182 mm 187 mm 197 mm 205 mm 250 mm 258 mm
C 4-1/2˝ 4-1/2˝ 4-1/2˝ 4-1/2˝ 4-1/2˝ 4-1/2˝ 4-3/4˝ 4-3/4˝
113 mm 113 mm 113 mm 113 mm 113 mm 113 mm 121 mm 121 mm
D 2-1/2˝ 3-3/8˝ 4-3/8˝ 5-1/8˝ 6-3/8˝ 7-3/8˝
65 mm 75 mm 85 mm 101 mm 112 mm 130 mm 162 mm 188 mm
E 6-1/4˝ 6-1/4˝ 6-1/4˝ 6-1/4˝ 6-1/4˝ 6-1/4˝ 7-3/4˝ 7-3/4˝
160 mm 160 mm 160 mm 160 mm 160 mm 160 mm 196 mm 196 mm
F 3-7/8˝ 3-7/8˝
77 mm 77 mm 77 mm 77 mm 77 mm 77 mm 98 mm 98 mm

PNEUMATIC ACTUATOR

Note: For optimal operation, pneumatic actuators should be run with a supply of clean, lubricated air.

Spring Return Actuator Operation

WARNING When working on the Actuator/Valve assembly, disconnect the air or power supply to the actuator. Spring return actuators/ valves may change position if power fails or is removed. Never insert any object or body part into the valve body. Severe injury may occur.
Air to PORT 2 (the left-hand port) causes the actuator to turn counterclockwise (CCW). Loss of air to PORT 2 causes air to exhaust and the actuator turns clockwise (CW). This is the FAIL CLOSE operation.
Double Acting Actuators Operation
Air to PORT 2 (the left-hand port) causes the actuator to turn counterclockwise (CCW). Air to PORT 1 (the right-hand port) causes the actuator to turn clockwise (CW).

Pneumatic Actuator Maintenance
Routine maintenance of pneumatic actuator:

  • Keep the air supply dry and clean
  • Keep the actuator surface clean and free from dust
  • Periodic checks should be done to make sure all fittings are tight
  • Pneumatic actuators are supplied with lubrication to last the entire life span of the actuator under normal operating conditions.

The outer surface of the pneumatic actuator should be clean to avoid friction or corrosion. All fittings and connections should be tight to prevent leaks during operation. Check the bolts mounting the valve to the actuator to make sure they have not come loose during shipping or installation. Make sure the valve and actuator are not rubbing or jamming against other components during operation.
The actuator should be inspected annually to make sure all fittings and bolts are tight and nothing has come loose during operation.

Disassembling Pneumatic Actuators

WARNING Before beginning disassembly, ensure that the air supply to the actuator has been disconnected, all accessories have been removed, and the actuator has been disassembled from the valve.

  1. Loosen the end cap fasteners (23) with a wrench (size varies depending on the actuator model). On the spring return actuator, alternate 3 to 5 turns on each fastener until the springs are completely decompressed. Use caution when removing the cap since the springs are under load until the fasteners are fully extended.
  2. Remove the pinion snap ring (13) with a lock ring tool. The indicator (12) may now be removed.
  3. Turn the pinion shaft (2) counterclockwise until the pistons are at the full end of travel. Disengage the pistons (15) from the pinion. (Note: Low-pressure air–3 to 5 psi MAXIMUM–might be required to force the pistons completely from the body.) Note the position of the pistons before removing them from the actuator body.
  4. Remove the pinion through the bottom of the actuator. The actuator is now completely disassembled.
Failures Inspection Items Corrective Action
The pneumatic actuator won’t operate 1. Check the solenoid valve. Is the
coil burnt out or is the solenoid
spool?
2. The actuator will not move
because of debris in the gears.
3. The pneumatic line to the
actuator is distorted or smashed.
4. The pneumatic line is frozen
because of low temperatures and
moisture.
1. Replace the solenoid valve coil or remove debris.
2. Disassemble the actuator, clean the debris and reassemble the actuator.
3. Replace the pneumatic line with the actuator.
4. Warm the pneumatic lines and remove moisture from the supply lines.
Pneumatic actuator runs slowly 1. The air supply pressure is
insufficient.
2. Are other pneumatic devices
consuming the air required for the
actuator to operate?
3. The pneumatic actuator is
undersized for application.
1. Increase the air supply pressure and look for leaks in the supply pressure pipeline.
2. Increase the air supply or reduce the number of devices operating at the same time.
3. Replace the actuator with a larger actuator.

Reassembling Pneumatic Actuators

WARNING Be sure the actuator surfaces are free of debris and scratches before reassembling.

  1. Apply a light film of grease to all O-rings and the pinion before replacing.
  2. Put the pinion (2) back through the actuator with the flats of the pinion shaft running parallel with the body.
  3. When reassembling the actuator, make sure that the piston racks are square to the actuator body and returned to their original orientation. (Note: The normal operation of all spring return pneumatic actuators is failed CLOSED. To change the orientation to FAIL OPEN, rotate the racks 180º to create a reverse operation.
  4. When replacing springs in a spring return actuator, ensure that the springs are replaced in their identical position in the end cap from which they were removed.
    (Note: In some circumstances, you might want to change the standard 80-pound spring set to fit your application and available air pressure.
  5. Seal the end caps with a petroleum lubricant and bolt them to the actuator body.
  6. Check the seal of the actuator by covering seal areas (pinion, end caps) with soapy water and using low-pressure air on the actuator to ensure that no bubbles are produced.

Pneumatic Actuators Bill of Materials

W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve - Pneumatic Actuators Bill of Materials

Part Number  Quantity  Part Name Material
1 1 Cylinder Extruded Aluminum Alloy
2 1 Output Shaft Stainless Steel
3 1 O-ring Fluorine Silicon Rubber
4 1 Bearing Nylon46
5 1 Adjusting Cam Stainless Steel
6 1 Thrust Bearing Nylon46
7 1 Bearing Nylon46
8 1 O-ring Fluorine Silicon Rubber
9 1 Bearing Nylon46
10 1 Gasket Stainless Steel
11 1 Damping Ring Stainless Steel
12 1 Position Indicator PPPP+30%GF
13 1 Screw PPPP+30%GF
14 4 Position Indicating Inserts PPPP+30%GF
15 2 Piston Casting Aluminum Alloy
16 2 Guide Ring Nylon46
17 2 O-ring Fluorine Silicon Rubber
18 2 Guide Ring Fluorine-Carbon Composite Material
19 5 to 12 Spring Assembly Alloy Spring Steel
20 2 O-ring Fluorine Silicon Rubber
21 1 Left End Cap Casting Aluminum Alloy
22 1 Right End Cap Casting Aluminum Alloy
23 8 End Cap Bolt Stainless Steel
24 2 O-ring Fluorine Silicon Rubber
25 2 Gasket Stainless Steel
26 2 Nut Stainless Steel
27 2 Adjusting Bolt Stainless Steel
MODEL CHART – DOUBLE-ACTING ACTUATOR TORQUE
 

 

Model

DA Double-Action Output Torque (lb-in)
Air Pressure
40 psi 50 psi 60 psi 70 psi 80 psi 90 psi 100 psi 110 psi 115 psi
ACT-DA01 49 61 74 86 98 110 123 135 142
ACT-DA02 104 130 155 181 207 233 259 285 300
ACT-DA03 182 228 274 319 365 411 456 502 529
ACT-DA04 302 377 453 528 603 679 754 830 875
ACT-DA05 396 495 594 693 792 891 990 1089 1148
ACT-DA06 567 709 851 993 1135 1277 1419 1561 1649
ACT-DA07 845 1056 1267 1478 1690 1901 2112 2323 2450
ACT-DA08 1497 1871 2245 2619 2993 3367 3742 4116 4340
ACT-DA09 2253 2816 3379 3942 4506 5069 5632 6195 6533
MODEL CHART – SPRING RETURN ACTUATOR TORQUE
Model Spring Quantity SR Single Acting Pneumatic Actuator (lb-in)
Air Pressure
70 psi 80 psi 90 psi 100 psi 110 psi 115 psi Spring Torque
0° Start 90° End 0° Start 90° End 0° Start 90° End 0° Start 90° End 0° Start 90° End 0° Start 90° End 0° Start 90° End
ACT-SR02 10 111 86 137 112 163 138 189 164 215 189 231 205 96 70
ACT-SR03 10 199 143 245 189 291 235 336 280 382 326 409 353 176 120
ACT-SR04 10 348 254 424 330 499 405 575 481 650 556 695 601 274 180
ACT-SR05 10 430 312 529 411 628 510 727 609 826 708 885 767 381 263
ACT-SR06 10 608 458 750 599 891 741 1033 883 1175 1025 1260 1110 536 386
ACT-SR07 10 783 663 994 874 1206 1085 1417 1297 1628 1508 1755 1635 817 696
ACT-SR08 10 1682 1208 2056 1583 2430 1957 2804 2331 3178 2705 3403 2930 1416 938
ACT-SR09 10 2303 1483 2866 2046 3429 2609 3992 3173 4556 3736 4894 4074 2363 1575
ACT-SR10 10 3479 2274 4337 3133 5195 3991 6053 4849 6911 5707 7426 6222 3549 2407

ELECTRIC ACTUATORS

Electric Installation

  1. Operate the valve manually and place it in the open position.
  2. Remove any mechanical stops the valve might have. (DO NOT REMOVE ANY PARTS NECESSARY FOR THE PROPER OPERATION OF THE VALVE, SUCH
    AS THE PACKING GLAND, PACKING NUT, ETC.)
  3. Ensure that the actuator output shaft and valve stem are aligned properly. If they are not, operate the valve manually until they are correct.
  4. Remove the actuator cover.
  5. Bring power to the actuator. CAUTION: Make sure power is OFF at the main box.
  6. Wire the actuator per the diagram attached to the inside of the cover. Special actuators (those with positioner boards, etc.) will have diagrams enclosed inside the cover.
  7. Securely tighten bolts used to mount the actuator to a mounting bracket or directly to the valve mounting pad if it is ISO5211 compliant.
  8. Cycle the unit several times and check the open and closed positions of the valve. Cams are pre-adjusted at the factory; due to the variety of valve designs and types, however, slight adjustments might be required.
  9. Replace the cover and tighten the screws.

To Set The Open Position

  1. Cycle the valve to the open position by applying power to the terminals. The top cam and switch control this position. In the open position, the set screw in the top cam will be accessible.
  2. If the valve is not open completely:
    A. Slightly loosen the set screw on the top cam.
    B. Rotate the cam clockwise (CW) by hand until the switch makes contact.
    Contact is made when a slight click can be heard. By making incremental CW movements of the top cam, the valve can be positioned precisely in the desired position.
    C. When the top cam is set, tighten the set screw securely.
  3. If the valve opens too far:
    A. Apply power to terminals. This will begin to rotate valve CW. When the valve is fully open and in the exact position desired, remove power from the actuator.
    B. Loosen the set screw in the top cam.
    C. Rotate the top cam counterclockwise (CCW) until the switch arm drops off the round portion of the cam onto the flat section. A slight click can be heard as the switch changes state.
    D. Continue applying power to terminals until the valve is in the desired position.

To Set The Closed Position

  1. Apply power to terminals to move the valve toward the closed position. The bottom cam and switch control the closed position. In the closed position, the set screw in the bottom cam will be accessible.
  2. If the valve is not closed completely:
    A. Slightly loosen the set screw on the bottom cam.
    B. Rotate the cam counterclockwise (CCW) by hand until the switch makes contact. Contact is made when a slight click can be heard. By making incremental CCW movements of the bottom cam, the valve can be positioned precisely in the desired position.
    C. When the top cam is set, tighten the set screw securely.
  3. If the valve closes too far:
    A. Apply power to terminals. This will begin to rotate valve CCW. When the valve is fully closed and in the exact position desired, remove power from the actuator.
    B. Loosen the set screw in the top cam.
    C. Rotate the top cam clockwise (CW) until the switch arm drops off the round portion of the cam onto the flat section. A slight click can be heard as the switch is no longer making contact with the round part of the cam.
    D. Continue applying power to terminals until the valve is in the desired position.

Electric Actuators Wiring Diagram: ACT-TI & ACT-MI

Wiring Diagrams for
TI01-A to TI05-A: 110 VAC, TI01-B to TI05-B: 220VAC, TI01-C to -TI05-C: 24 VAC

W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve - Electric Actuators Wiring DiagramW E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve - Electric Actuators Wiring Diagram2

Wiring Diagrams for
MD01-A to MD03-A: 110 VAC, MD01-B to MD03-B: 220 VAC, MD01-C to MD03-C: 24 VAC

W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve - MI01-D to MI05-D 24 VDC

Wiring Diagrams for
MI01-D to MI05-D: 24 VDC

W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve - Wiring Diagrams for

Electric Actuators Wiring Diagram: ACT-TD & ACT-MD

W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve - Wiring Diagrams forNote: To speed up the installation of the control wires to the ACT-MDXX modulating actuator, it is recommended to remove the control module from the actuator. The control module can be removed by removing the two mounting screws on the left and right of the control module. Install the control wires to the correct terminal points and then reinstall the control module.
Electric Actuator Maintenance
Once the actuator has been properly installed, it requires no maintenance. The gear train has been lubricated and in most cases will never be opened.
Duty Cycle Definition
“Duty Cycle” means the starting frequency.
Formula: Running Time ÷ (Running Time + Rest Time) x 100% = duty cycle
–> Rest Time = Running Time x (1 – duty cycle) ÷ duty cycle
For example, The running time is 15 seconds
30% duty cycle 15 x [(1 – 30%) / 30%] = 35 –> The rest time will be 35 seconds
75% duty cycle 15 x [(1 – 75%) / 75%] = 5 –> The rest time will be 5 seconds
If the duty cycle is higher, the rest time will be shortened, which means the starting frequency will be higher.
Thermal Overload
All actuators are equipped with thermal overload protection to guard the motor against damage due to overheating.
Mechanical Overload
All actuators are designed to withstand stall conditions. It is not recommended to subject the unit to repeated stall conditions.

Explosion-Proof Electric Actuators

W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve - MI01-A to MI05-A

Warning icon WARNING

  1. DO NOT under any circumstances remove the cover of the actuator while in a hazardous location. Removal of the cover while in a hazardous location could cause ignition of hazardous atmospheres.
  2. DO NOT under any circumstances use an explosion-proof electric actuator in a hazardous location that does not meet the specifications for which the actuator was designed.
  3. Always verify that all electrical circuits are de-energized before opening the actuator.
  4. Always mount and cycle test the actuator on the valve in a non-hazardous location.
  5. When removing the cover, care must be taken not to scratch, scar, or deform the flame path of the cover and base of the actuator, since this will negate the NEMA rating of the enclosure.
  6. When replacing the cover, take care that the gasket is in place to assure proper clearance after the cover is secured.
  7. All electrical connections must be in accordance with the specifications for which the unit is being used.
  8. Should the unit ever require maintenance, remove it from the hazardous location before attempting to work on the unit. If the actuator is in a critical application, it is advisable to have a standby unit in stock.W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve - TD01-D to TD03-D

Electric Actuators Performance Rating

TD01
Voltage 110 VAC 220 VAC 24 VAC 24 VDC
Cycle Time 4 s 4 s 4 s 4 s
Duty Cycle (Two-Position) 85% 85% 85% 85%
AMP Draw 0.24 A 0.16 A 0.28 A 1.28 A
Torque 177 in-lb 177 in-lb 177 in-lb 177 in-lb
MD01
Voltage 110 VAC 220 VAC 24 VAC
Cycle Time 10 s 10 s 10 s
MD01 Duty Cycle (Modulating) 85% 85% 85%
AMP Draw 0.24 A 0.16 A 1.28 A
Torque 265 in-lb 265 in-lb 265 in-lb
TD02 and MD02 (MD Not Available in 24 VDC)
Voltage 110 VAC 220 VAC 24 VAC 24 VDC
Cycle Time 20 s 20 s 20 s 20 s
Duty Cycle (Two-Position) 85% 85% 85% 85%
Duty Cycle (Modulating) 85% 85% 85%
AMP Draw 0.24 A 0.16 A 1.28 A 1.28 A
Torque 442 in-lb 442 in-lb 442 in-lb 442 in-lb
TD03 and MD03 (MD Not Available in 24 VDC)
Voltage 110 VAC 220 VAC 24 VAC 24 VDC
Cycle Time 30 s 30 s 30 s 30 s
Duty Cycle (Two-Position) 85% 85% 85% 85%
Duty Cycle (Modulating) 85% 85% 85%
AMP Draw 0.57 A 0.35 A 2.03 A 2.03 A
Torque 885 in-lb 885 in-lb 885 in-lb 885 in-lb
TI01
Voltage 110 VAC 220 VAC 24 VAC 24 VDC
Cycle Time 2.5 s 2.5 s 2.5 s 2.5 s
Duty Cycle (Two-Position) 25% 25% 25% 25%
Full Load AMP Draw 0.64 0.32 0.4 0.4
Torque (in-lb) 100 100 100 100
TI02 and MI01, MI02
Voltage 110 VAC 220 VAC 24 VAC 24 VDC
Cycle Time (Two-Position) 5 s 5 s 5 s 5 s
Cycle Time (Modulating) 10 s 10 s 5 s 5 s
Duty Cycle (Two-Position) 25% 25% 25% 25%
Duty Cycle (Modulating) 75% 75% 75% 75%
Full Load AMP Draw 0.38 0.18 0.7 0.7
Torque (in-lb) 200 200 200 200
TI03 and MI03
Voltage 110 VAC 220 VAC 24 VAC 24 VDC
Cycle Time (Two-Position) 5 s 5 s 5 s 5 s
Cycle Time (Modulating) 10 s 10 s 5 s 5 s
Duty Cycle (Two-Position) 25% 25% 25% 25%
Duty Cycle (Modulating) 75% 75% 75% 75%
Full Load AMP Draw 0.38 0.18 0.7 0.7
Torque (in-lb) 300 300 300 300
TI04 and MI04
Voltage 110 VAC 220 VAC 24 VAC 24 VDC
Cycle Time (Two-Position) 10 s 10 s 10 s 10 s
Cycle Time (Modulating) 20 s 20 s 10 s 10 s
Duty Cycle (Two-Position) 25% 25% 25% 25%
Duty Cycle (Modulating) 75% 75% 75% 75%
Full Load AMP Draw 0.38 0.18 0.9 0.9
Torque (in-lb) 400 400 400 400
TI05 and MI05
Voltage 110 VAC 220 VAC 24 VAC 24 VDC
Cycle Time (Two-Position) 15 s 15 s 15 s 15 s
Cycle Time (Modulating) 30 s 30 s 15 s 15 s
Duty Cycle (Two-Position) 25% 25% 25% 25%
Duty Cycle (Modulating) 75% 75% 75% 75%
Full Load AMP Draw 0.38 0.18 0.7 0.7
Torque (in-lb) 675 675 675 675

MAINTENANCE/REPAIR
Upon final installation of the Series WE, only routine maintenance is required. The Series WE is not field serviceable and should be returned if repair is needed. Field repair should not be attempted and may void the warranty.
WARRANTY/RETURN
Refer to “Terms and Conditions of Sale” in our catalog and on our website. Contact customer service to receive a Return Goods Authorization number before shipping the product back for repair. Be sure to include a brief description of the problem plus any additional application notes

NOTES …………………..

©Copyright 2022 Dwyer Instruments, Inc.
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A.
Phone: 219-879-8000
Fax: 219-872-9057
www.dwyer-inst.com
e-mail: [email protected]
FR# 444257-00 Rev. 5

Documents / Resources

W E Anderson WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve [pdf] Installation Guide
WE05 Series 3-Piece Socket Weld Stainless Steel Ball Valve, WE05 Series, 3-Piece Socket Weld Stainless Steel Ball Valve, Socket Weld Stainless Steel Ball Valve, Stainless Steel Ball Valve, Ball Valve

References

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