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Owner's Manual for SOOTMASTER models including: 641M Vacuum Cleaner, 641M, Vacuum Cleaner, Cleaner
Sootmaster 641M Parts | Vacuum Cleaners
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DocumentDocumentThis Owner's Manual is provided and hosted by Appliance Factory Parts. SOOTMASTER 641M Owner's Manual Shop genuine replacement parts for SOOTMASTER 641M Find Your SOOTMASTER Vacuum Cleaner Parts - Select From 6 Models -------- Manual continues below -------- SAVE THESE INSTRUCTIONS FURNACE DRY VACUUM CLEANERS SAFETY, OPERATION & MAINTENANCE MANUAL W/PARTS LIST This unit is intended for commercial Use. READ AND FOLLOW ALL INSTRUCTIONS, WARNINGS & CAUTIONS BEFORE USING THIS VACUUM CLEANER This vacuum cleaner will afford you many years of trouble-free operating satisfaction, provided it is given proper care. All parts have passed rigid quality control standards prior to being assembled to produce the finished product. Prior to packaging, the vacuum was again inspected for assurance of flawless assembly. Your vacuum is protectively packed to prevent damage in shipment. We recommend that upon delivery, unpack the vacuum and inspect it for any possible damage. Only a visual examination will reveal damage that may have occurred. If damage is discovered, immediately notify the transportation company that delivered your vacuum. As a shipper, we are unable to report claims for concealed damage. You must originate any claims within 5 days. This manual is for your protection and information. PLEASE READ CAREFULLY since failure to follow precautions could result in discomfort or injury. PLEASE READ CAREFULLY BEFORE OPERATING Treat this vacuum as you would any other high grade precision made product. Dropping, unreasonable bumping across thresholds and other misuses may result in a damaged unit which will not be covered by warranty. When not in use, power cord should be wrapped around the motor head for storage. Read this manual completely before operating the vacuum. It is important to follow instructions in this manual to prevent the possibility of injury or damage to the user and/or vacuum. CARE OF THIS VACUUM CLEANER PAGE 1 Sootmaster Manual - PN 376566 Rev G - Printed in USA 03/09/05 IMPORTANT SAFETY INSTRUCTIONS WARNING To Reduce the Risk of Fire, Electric Shock or Injury: Dry Vacuums Electric shock could occur if used on wet surfaces. DO NOT expose to rain - Store Indoors When using this electric vacuum, basic precautions should always be followed, including the following: 1) DO NOT leave the vacuum when plugged in. Unplug it from the outlet when not in use and before servicing. 2) This is NOT a toy. Close attention is necessary when used around or near children. 3. Use only as described in this safety manual. Use only manufacturer's recommended attachments and accessories. 4) DO NOT use this vacuum with damaged cord or plug. If the vacuum is not working as it should, because it has been dropped, damaged, left outdoors or dropped into water, contact an authorized service center or factory. 5) DO NOT pull the vacuum by the cord, use cord as a handle, close a door on the cord or pull cord around sharp edges and corners. DO NOT run the vacuum over the cord. Keep cord away from heated surfaces. 6) DO NOT handle the vacuum plug or the vacuum with wet hands. 7. DO NOT unplug the vacuum by pulling on the cord. To unplug, grasp the plug, not the cord. 8. DO NOT put any objects into openings. DO NOT use with any openings blocked; keep free of dust, lint, hair, and anything that may reduce air flow. 9) Keep hair, loose clothing, fingers, and all parts of body away from the openings and moving parts. 10) DO NOT pick up anything that is smoking or burning such as cigarettes, matches, or hot ashes. 11) DO NOT use without dust bag and/or filters in place. 12) Turn OFF all the controls before unplugging. 13) DO NOT use where anesthetics or oxygen is used. 14) Use extra care when cleaning on stairs. 15) DO NOT use this vacuum to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present. 16) Replace damaged or worn parts immediately with genuine original equipment parts to maintain safety and to protect your limited warranty. 17) DO NOT use an extension cord unless absolutely necessary. If an extension cord is used, then the wire size must be #14 gauge or larger and should not exceed 50 feet in length. The extension cord must be three-wire type to insure GROUNDING protection. This vacuum must be connected to a properly grounded outlet only. See grounding instructions below. If your vacuum has an outlet for a motorized power nozzle, always turn it OFF before connecting or disconnecting the motorized nozzle. DANGER Improper use of the grounding plug can result in a risk of electric shock. GROUNDING INSTRUCTIONS Electrical equipment must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. This vacuum is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. If repair or replacement of the cord or plug is necessary, DO NOT connect the grounded wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire. GROUNDING METHODS This electric equipment is for use on a nominal 120 volt circuit, and has a grounded plug that looks like the plug illustrated in (Fig A). A temporary adaptor that looks like the adaptor illustrated in (Fig B & C) may be used to connect this plug to a 2-pole receptacle as shown in (Fig B) if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig A) can be installed by a qualified electrician. The green color rigid ear, lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw. (Fig C) PAGE 2 WARNING Improper connection of the equipment-grounding conductor can result in risk of electric shock. Check with qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded.DO NOT modify the plug provided with the equipment. If it will not fit the outlet, have a proper outlet installed by a qualified electrician. Note: In Canada, the use of a temporary adaptor is not permitted by the Canadian Electrical Code. LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL) AVERTISSEMENT: Pour reduire les risques d'incendie, de choc electrique ou de blessure: POUR APPAREIL SEC Pour réduire les risques de choc électrique, ne pas aspirer de maitières humides, ne pas exposer à la pluie et garder l'aspirateur à l'intérieur. L'utilisation d'un appareil électrique demande certaines précautions: 1. Ne pas laisser l'appareil sans surveillance lorsqu'il est branché. Débrancher lorsque l'appareil n'est pas utilise ét avant l'entretien. 2. Ne pas permettre aux enfants de jouer avec l'appareil. Une attention particulière est nécessaire lorsque l'appareil xest utilisé par des enfants ou à proximité de ces derniers. 3. N'utiliser que conformément à cette notice avec les accessoires recommandés par le fabricant. 4. Ne pas utiliser si le cordon ou la fiche est endommagé. Retourner l'appareil à un atelier de réparation s'il ne fonctionne pas bien, s'il est tombé ou s'il a été endommagé, oublié à l'extérieur ou immergé. 5. Ne pas apsirer de matières en combusion ou qui dégagent de la fumée, comme des cigarettes, des allumettes ou des cendres chaudes. 6. Ne pas tirer, soulever ou traîner l'appareil par le cordon. Ne pas utiliser le cordon comme une poignée, le coincer dans l'embrasure d'une porte ou l'appuyer contre des arêtes vives ou des coins. Ne pas faire rouler l'appareil sur le cordon. Garder le cordon à l'écarte des surfaces chaudes. 7. Ne pas débrancher en tirant sur le cordon. Tirer plutôt la fiche. 8. Ne pas toucher la fiche ou l'appareil lorsque vos mains sont humides. 9. N'insérer aucun objet dans les ouvertures. Ne pas utiliser l'appareil lorsqu'une ouverture est bloquée. S'assurer que de la poussière, de la peluche, des cheveux ou d'autres matières ne réduisent pas le débit d'air. 10. Ne pas utiliser l'appareil si le sac à poussière ou le filtre n'est pas en place. 11. Maintenir les cheveux, les vêtements amples, les doigts et toutes les parties du corps à l'écart des ouvertures et des pièces mobiles. 12. Mettre toutes les commandes à la position ARRET avant dé debrancher l'appareil. 13. User de prudence lors du nettoyage des escaliers. 14. Ne pas aspirer des liquides inflammables ou combustibles, comme de l'essence, et ne pas faire fonctionner dans des endroits où peuvent se trouver de tels liquides. 15. Toujours mettre l'interruptuer de l'appariel à la position ARRET avant de brancher ou de débrancher la brosse à moteur. 16. Ne brancher qu'à une prise de courant avec mise àla terre. Voir les instructions visant la mise à la terre. INSTRUCTIONS VISANT LA MISE À LA TERRE Cet appareil doit être mis à la terre. En cas dé défaillance ou de panne éventuelles, la mise à la terre fournit au courant un chemin de moindre résistance qui réduit le risque de choc élec- trique. Cet appareil est pourvu d'un cordon muni d'un conducteur de terre et d'une fiche avec broche de terre. La fiche doit être branchée dans une prise appropriée correctement instalée et mise à la terre conformément aux règlements et ordonnances municipaux. Cet appareil est destiné à un circuit de 120V et est muni d'une fiche de mise à la terre semblable à celle illustrée par le croquis A de la figure "A". S'assurer que l'appareil est branché à une prise de courant ayant la même configuration que la fiche. Aucun adaptatteur ne devrait être utilisé avec cet appareil. AVERTISSEMENT Un conducteur de terre mal raccordé peut entraîner un risque de choc électrique. Consulter un électricien ou un technicien d'entretien qualifié si vous n'êtes pas certain que la prise soit correctement mise à la terre. Ne pas modifier la fiche fournie avec l'appareilsi elle ne peut être inséreé dans la prise, faire installer une prise adéquate par un électricien qualifié. PAGE 3 VACUUM ASSEMBLY 3 & 4 Caster Vacuums These vacuums require some assembly. 1) Carefully remove and set aside the motor head and filter assembly. 2) Turn the canister upside down. Insert casters into caster mount assemblies and press down to lock in position. Glidemobile w/Handle Vacuums The vacuum's handle is in the storage position when shipped and must be moved to the operating position. 1) Firmly grasp the speed pins on each side of the handle and pull up and out. 2) Pull handle slowly away from tank and align front handle holes in handle bracket. 3) Insert speed pins through holes on both sides, locking handle in position. Hose & Swivel Connector The hose and swivel connectorare preassembled at the factory and attaches to the canister intake. 1) Line up the swivel connector slots with the retaining rivets on the intake. 2) Insert swivel connector and twist clockwise until rivets rest against slot ends. FILTER INSTALLATION, REMOVAL AND MAINTENANCE The Sootmaster vacuums are designed for dry pickup. The 660M and 661M can be converted to a wet vacuum providing you use the optional wet pickup adaptor (305987). To Install Paper Filter Bag & Cloth Filter: 1) Remove the motor head and set aside. Empty filters, hose and other attachments that may be packed in the tank. 2) Expand filter bag pleats, then grasp scored ends of cardboard and pull forward completely onto inlet tube as close to tank wall as possible. 3) Position the cloth filter assembly on top of the tank, replace motor head on tank and close the clamps. To Remove Loaded Filter Bag: 1) Remove motor head and cloth filter assembly and set aside. Lay cleaner on its side with inlet tube on top. 2) Pull bag out of tank, using care not to puncture bag with inlet tube. 3) Reseal cardboard flap that covered filter bag opening. Install a fresh NEW paper filter bag. Cloth Filter Maintenance: In order to maintain maximum efficiency of the vacuum cleaner it is important to clean the cloth filter each time the tank is emptied. To clean the cloth filter, shake off loose particles and brush exposed surface with a soft bristle brush NOTE: DO NOT WASH, shrinkage to the cloth and damage to the gasket can occur. CAUTION Exercise caution when handling the motor head. Dropping the motor head may cause permanent damage to internal components. PAGE 4 654M/655M/ (16") 1 HP Air-Thru Motor Head ________________________________ Ref Part Description Qty Part __No___________________________N_o__ 1 Complete Head Assembly 1 341444 2 Push-In Cap Plug 1 312509 3 Switch Assembly 1 306940 4 #10-24 X 3/4" Screw 1 337315 5 Strain Relief 1 318329 6 30 Ft, 18/3 Line Cord 1 318647 7 16" Cover Assembly 1 320617 8 Gasket 1 365394 9 Orange Wire Connector 1 398985 10 Insulation Tube 1 363685 11 Yellow Wire Connector 2 350648 12 Small Purse Lock 1 365491 13 Large Purse Lock 1 365483 14 Motor Guard 1 422398 15 1 HP Air-Thru Motor 1 350699 16 Ground Lead w/Terminals 1 307440 17 #12 Int Tooth Lockwasher 3 364037 18 #10-32 X .31 Ground Screw1 393258 19 Screw Protector 6 341649 20 #10-32 X 5/8" Screw 4 310913 __21___#_1_2__X_1_/2 _"_S_c_re_w_______6____3_1_4_5_9_5 MOTOR HEAD REPLACEMENT PARTS LIST 641M/652M/653M - 14" 1 HP Motor Head ________________________________ Ref Part Description Qty Part __No___________________________N_o__ Complete Head Assembly 1 341037 1 Dome Assembly 1 310832 2 Switch Assembly 1 306940 3 30 Ft, 18/3 Line Cord 1 318647 4 Strain Relief 1 318329 5 #10-32 X 5/8" Screw 4 310913 6 14" Cover 1 310565 7 Circle Gasket 1 365394 8 Insulation Tube 1 363685 9 Orange Wire Connector 3 398985 10 1 HP, Air-Thru Motor 1 350699 11 Purse Lock 1 365483 12 Motor Guard 1 422398 13 #12 Int Tooth Lockwasher 3 364037 14 #10-32 X 5/16" Screw 1 393258 15 Cap Plug 1 312509 __16____#_10__X_1_/_2"_S_c_re_w_______6____3_1_0_8_2_4 PAGE 5 MOTOR HEAD REPLACEMENT PARTS LIST 660M/661M (16" Dia) 16" - 21/4 HP Motor Head ___________________________________ Ref Part Description Qty Part __No______________________________N_o__ Complete Head Assembly 1 369896 1 Exhaust Connector Gasket 1 364606 2 Flat Gasket 1 368008 3 Air Deflector Exhaust 1 367958 5A Exhaust Assembly 1 346764 5B Exhaust Connector w/Pins 1 364665 6 Switch 1 324140 7A Dome Assembly 1 369551 7B Dome 1 367818 8 Steel Spacer 3 367842 9 Dome Cover 1 367850 10 #10-24 X 13/4" Screw 3 366676 11 Handle Pop Rivets 4 318906 12 Carrying Handle 1 367834 13 Receptacle Mounting Plate 1 367990 14 Convenience Outlet 1 341746 15 Retainer Clips 1 341932 16 Strain Relief 1 318329 17 Yellow Wire Connector 4 350648 18 #6-32 X 1/4" Screw 8 349402 19 Large Purse Lock 2 365483 20 30 Ft, 14/3 Line Cord 1 312789 21 Strain Relief Mounting Plate 1 367982 22 Disc Screen 1 367893 23 Pyrell Gasket 1 367885 24 Air Conductor Spinning 1 367974 25 Top Motor Gasket 1 317446 26 Motor Holdown Spinning 1 367915 27 Air Collector Assembly 1 367931 28 Flat Gasket 1 379158 29 21/4 HP By-Pass Motor 1 304301 30 Motor Gasket 1 378607 31 16" Cover Assembly 1 373206 32 #10-24 X 1/2" Screw 6 372633 33 #12 Internal Tooth Lockwasher 2 364037 34 Electrical Terminal 1 319724 35 #10-24 X 3/4" Screw 1 337315 __36____#_1_0_-2_4__H_ex_N_u_t_w_/_L_oc_k_w_as_h_e_r3____3_3_1_2_0_1 PAGE 6 641M / 652M / 653M (14" Dia) 654M / 660M (16" Dia) Tanks w/Casters ________________________________________ Ref Part Description Qty Part __No___________________________________N_o__ 1A 641M 14" Tank w/Hardware 1 341010 1B 652M 14" Tank w/Hardware 1 341045 1C 653M 14" Tank w/Hardware 1 341053 1C 654M/660M 16" Tank w/Hardware 1 341436 2 Inlet Fitting 1 325406 3 11/2" Hose Connector 1 349445 4 21/2" Swivel Casters (641M 3 Casters) 4 307408 5A 3-Socket 14" Wire Dolly (641M) 1 374881 5B 4-Socket 14" Wire Dolly (652M / 653M) 1 374903 5C 4-Socket 16" Wire Dolly (654M / 660M) 1 374911 6 #12-14 X 1" Screw 1 335169 7 #10-12 Hex Nut 1 311243 8 Holdown Clamps 3 358312 9 Lift Handles (Except 641M / 652M) 2 374261 10A Disposable Filter Bags (641M-5/Pk) 1 356212 10B Disposable Filter Bags (652M/653M-5/Pk)1 356891 10C Disposable Filter Bags (654M/660M-5/Pk)1 333115 11A 14" Pancake Filter Assembly 1 306428 11B 16"Deep Dish Filter Assembly 1 306444 12A 14" Cloth Filter w/Gasket 1 306452 12B 16" Cloth Filter w/Gasket 1 306479 13A 14" Filter Frame 1 304158 __13_B____16_"_F_ilt_e_r _Fr_a_m_e________________1___3_0_4_1_0_7 VACUUM TANK REPLACEMENT PARTS LIST 655M / 661M (16" Dia) Tank w/Glidemobile ___________________________________ Ref Part Description Qty Part _N_o______________________________N_o __ 1 16" Deep Dish Filter Assembly 1 306444 2 16" Filter Frame 1 304107 3 16" Cloth Filter W/Gasket 1 306479 4 Tank Assembly 1 326232 5 Inlet Fitting 1 325406 6 11/2" Hose Connector 1 349445 7 21/2" Swivel Caster 4 307408 8 Glidemobile Dolly 1 319783 9 1/4 - 20 Hex Nut 1 338966 10 1/4 - 20 X 11/2" Bolt 1 345555 11 Steel Washer 4 315435 12 Chrome Hub Cap 2 319317 13 1/2" X 1" Palnut 2 319619 14 8" Wheels 2 319309 15 Handle Brackets 2 376949 16 Holdown Clamps 3 358312 17 Push Handle 1 376906 18 Speed Pin Assembly 2 385182 _1_9___D_is_po_s_a_bl_e _F_il_te_r _B_ag_s_(_5/_P_k_) ___1____3_3_3_11_5_ PAGE 7 TOOLS, ACCESSORIES AND OPTIONAL FILTERS ________________________________ Ref Description Part __No___________________________No___ Optional Filters 1 6 Ft Flexible Metal Hose 304409 2 27" Crevice Tool 304352 3 Blower Nozzle 304425 4 10 Ft Rubber Lined Canvas Hose 344923 5 Upholstery Tool 386413 6 14" Hose Cage (For 14" Tanks) 313408 Optional Filters 7A 14"-2 Ply Intermediate Filter 347515 7B 16"-2 Ply Intermediate Filter 363375 8A 14" Dacron Filter Bag 300861 __8B____1_6"_D_a_c_ro_n_F_il_te_r _B_ag_________3_00_8_8_8_ The use of the Intermediate or Dacron Bag Filter gives added protection to the motor head and life to the cloth filter. Dacron Filter Bag 2 Ply Intermediate Filter 1) Install a disposable paper filter bag on to the vacuum inlet fitting. 2) Install the Dacron Filter Bag in around the outside of the cloth filter assembly so the elastic top sits on the filter's gasket. 3) Position the filter assembly on top of the tank, replace the motor head on tank and close the clamps. 1) Install a disposable paper filter bag on to the vacuum inlet fitting. 2) Place the 2 Ply Intermediate Filter in position on top of tank, 3) Folding the filter over the outside of tank. Overlap it approximately one inch. 4) Place the cloth filter assembly on the the tank, being carefully not to move 2 ply filter. The filter's gasket must sit evenly on the tank rim so that an air tight seal will be obtained. 5) Replace motor head assembly on top of the filter assembly, and resnap holdown clamps. TROUBLE SHOOTING GUIDE PROBLEM: Loss of Vacuum. CAUSE: SOLUTION: 1) Full paper filter bag. 2) Dry filter clogged or gasket worn 3) Clogged hose or wand. 4) Canister rim dented. 5) Loose or broken fan. 6) Motor not working. 1) Replace paper filter bag. 2) Clean cloth filter or replace gasket. 3) Remove obstruction. 4) Replace canister. 5) Contact manufacturer or service center. 6) Contact manufacturer or service center. PROBLEM: Motor is not running. CAUSE: SOLUTION: Address: 777 South Street, P. O. Box 2310 Newburgh NY 12500-0606 Tel: (800) 835-7812 W (845) 565-8850 Fax: (800) 752-6883 W (845) 565-9392 E-Mail sootmaster@mastercraftusa.com 1) Faulty ON/OFF switch. 1) Contact manufacturer or service center. 2) Power cord defective. 2) Contact manufacturer or service center. 3) Loose connection or wiring. 3) Contact manufacturer or service center. 4) Motor defective. 4) Contact manufacturer or service center. 5) Blown fuse or tripped circuit breaker. 5) Replace fuse or reset circuit breaker. PROBLEM: Dust blowing from vacuum when running. CAUSE: SOLUTION: 1) Paper filter bag full or torn. 2) Paper filter bag not installed properly. 1) Replace filter bag. 2) Reinstall or replace paper filter bag properly or off inlet tube. Sootmaster Manual - PN 376566 Rev G - Printed in USA 03/09/05 PAGE 8