TORO 44931 Material Handler Instruction Manual

TORO 44931 Material Handler Instruction Manual

TORO 44931 Material Handler Instruction Manual
TORO 44931 Material Handler

Ordering Replacement Parts

To order replacement parts, please supply the part number, the quantity, and the description of each part desired.

Understanding Reference Numbers
Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part.

This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration.

Service Assembly Reference Numbers
Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly.

For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists.

Reference Numbers Indicating Quantity
In an illustration, if a reference number indicates more than one part, the reference number has the form nX y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number.

For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated.

Box Frame Assembly

Assembly Instructions

Ref. Part Number Qty. Description
1 120-0890 1 Box Frame ASM
2 120-0891 1 Tailgate ASM
2:2 119-6838 2 Decal-Warning, Conveyor
3 T36031200 1 Tailgate Jack ASM
3:2 T36031210 1 Handle-Crank
5 32121-45 2 Pin-Spring
6 T36011220-01 1 Crank-Jack
7 92-2678 1 Convex Mirror ASM
7:1 322-2 1 Screw-HH
7:2 3253-4 1 Washer-Lock
8 125-0150 1 Mirror-Arm, Adjustable
9 T36015790 2 Attachment Bracket ASM
9:1 119-6872-01 1 Bracket-Attachment
9:2 T01-13489B 1 Tab-Spacer
9:3 T36015200 2 Bar-Bearing
9:4 323-10 2 Screw-HH
9:5 3253-21 2 Washer-Lock
10 T36015800 2 Attachment Clamp ASM
11 119-6782-01 1 Panel-Front, Upper
12 322-11 2 Screw-HH
13 104-8300 2 Nut-HF, NI
14 3256-24 10 Washer-Plain
15 323-14 5 Screw-HH
16 104-8301 14 Nut-HF, NI
17 T36011650 2 Bar-Bridge
18 114-4681 1 Screw-HHF
19 3234-42 6 Screw-HHF
20 323-13 2 Screw-HH
21 100-6116 8 Screw-HHF
22 99-5107 8 Nut-Lock
23 3256-23 2 Washer-Plain
24 119-6869 1 Decal-Adjustment, Tailgate
25 66-6140 3 Decal
26 119-6802 3 Decal
30 T62021030 2 Latch-Spring
31 321-6 8 Screw-HH
32 104-7201 8 Nut-HF, NI

Box Frame Decal Assembly No. 120-0890

Assembly Instructions

Ref. Part Number Qty. Description
2 119-0217 4 Decal-Danger
3 119-6806 1 Decal-Danger
4 119-6812 1 Decal-Warning, Tipping Hazard
5 119-6833 1 Decal-Max Load
6 93-9899 2 Decal-Warning

Attachment Clamp Assembly No. T36015800

Assembly Instructions

Ref. Part Number Qty. Description
2 T36015794 1 Lock-Clamp, Attachment
3 T36015200 2 Bar-Bearing
4 T01-13489B 1 Tab-Spacer
5 323-11 2 Screw-HH
6 3253-21 2 Washer-Lock
7 T0000-3247 1 Pin-Lock
8 120-0884 1 Screw-PRH
9 3296-2 1 Nut-Lock, NI

Guard Assembly

Assembly Instructions

Ref. Part Number Qty. Description
1 T36011630-03 3 Guard-Idler
2 T36011640-03 1 Guard-Drive
3 321-5 2 Screw-HH
4 104-8301 2 Nut-HF, NI
5 3234-42 8 Screw-HHF
6 3274-104 4 Screw-HSBH
7 104-8300 4 Nut-HF, NI
8 T36011580 2 Lift Cylinder Stop ASM
8:1 92-5972 4 Grommet-Rubber
8:2 93-9852 1 Decal-Warning
9 T0001-3570 4 Spacer-Stop, Lift Cylinder
10 T36011590 2 Pin-Stop, Lift Cylinder
11 3218-3 2 Nut-Jam
12 T0000-5529-03 1 Guard-Motor, Drive
13 117-8347 8 Nut-Shoulder
14 117-8339 8 Lanyard-3 Inch
15 146489 8 Rivet
16 3256-24 2 Washer-Plain
18 3256-22 2 Washer-Flat
19 3253-3 2 Washer-Lock

Hitch Assembly

Assembly Instructions

Ref. Part Number Qty. Description
1 T36012112-01 1 Tube-Hitch
2 T0000-3423 1 Jack-Sidewind
3 T36028000-01 1 Box-Weight
4 119-6860-01 10 Casting-Counterweight
5 T36028010-01 1 Shaft-Weight Box
6 283-71 2 Pin-Lynch
7 T36011190-01 1 Leg-Jack
8 108-1605 1 Bumper-Recess
9 120-0887 2 Screw-HH
10 120-0888 2 Nut-HH
11 325-22 2 Screw-HH
12 3256-26 4 Washer-Flat
13 99-5107 2 Nut-Lock
14 T36011195 1 Pin
15 3229-2 1 Screw-CARR
16 322-6 1 Screw-HH
17 104-7201 1 Nut-HF, NI
18 3256-3 1 Washer-Flat
19 104-8300 1 Nut-HF, NI
20 119-6836 1 Decal-Weight Case

Belt and Skirting Assembly

Assembly Instructions

Ref. Part Number Qty. Description
1 T60191215 1 Belt-Endless
2 T36011525-01 1 Panel-Sloped
3 T01-22002B 1 Skirt-Front Seal, Rubber
4 T36011535-01 1 Bar-Front Seal
5 T36013010 1 Seal-Belt
6 T36011230-01 1 Seal-Retainer, Belt
8 3231-22 17 Screw-CARR
9 104-8301 17 Nut-HF, NI
10 3234-29 5 Screw-HHF
11 104-8300 5 Nut-HF, NI

Skirting Assembly

Assembly Instructions

Ref. Part Number Qty. Description
1 T36011520-01 2 Seal-Panel, Side
2 T01-22000B 2 Seal-Rubber, Side
3 T36011530-01 2 Seal-Bar, Side
4 T36011260 1 Seal-Tailgate, LH
5 T36011270 1 Seal-Tailgate, RH
6 T36011280-01 2 Seal-Bar, Lower
7 T36011290-01 2 Seal-Bar, Upper
8 3231-22 52 Screw-CARR
9 104-8301 52 Nut-HF, NI
10 3234-29 10 Screw-HHF
11 104-8300 10 Nut-HF, NI

Conveyor Assembly

Assembly Instructions

Ref. Part Number Qty. Description
1 T36011600-01 1 Frame-Roller
2 T36011680 9 Belt Roller ASM
2:2 T36011685 2 Insert-Roller
2:4 T60111000 2 Bearing-Ball
3 T36011620-03 1 Idler Roller ASM
4 119-6892-03 1 Roller-Drive
5 T60114305 2 Take-Up Bearing ASM
5:1 120-0817 1 Bearing-Collar, Lock
5:3 3246-17 1 Setscrew-HSH
6 T60116355 2 4-Bolt Bearing ASM
6:1 120-0817 1 Bearing-Collar, Lock
6:3 3246-17 1 Setscrew-HSH
7 3234-27 24 Screw-HHF
8 99-5107 24 Nut-Lock
9 SG330081 7 Nut-Hex
10 T36011670 2 Rod-Tensioner
11 T36011690-01 1 Plate-Mounting
12 327-6 8 Screw-HH
14 3296-53 12 Nut-Lock, NI
15 120-0904 4 Screw-HSH
16 T36011675 1 Rod-Lock
17 3256-27 4 Washer-Flat
18 302-10 4 Fitting-Grease

Chain Drive Assembly

Assembly Instructions

Ref. Part Number Qty. Description
1 T60135010 1 Sprocket
1:1 3246-2 2 Screw-Set, HSH
2 T60134090 1 Sprocket
3 T60135750 1 Sprocket
3:1 3247-2 2 Screw-Set, HSH
4 T36011810 1 Key
5 120-0909 1 Screw-HSH
6 120-0898 2 Screw-Fhhs
7 97-1206 2 Locknut
8 103995 1 Washer
9 321-4 1 Screw-HH
10 3296-53 1 Nut-Lock, NI
11 327-8 1 Screw-HH
12 99-7667 3 Washer-Flat
13 T36011800 1 Chain-Drive, 39 Inch
13:1 T60151016 1 Link-Connecting, #60
14 3256-27 1 Washer-Flat

Wheel Assembly

Assembly Instructions

Ref. Part Number Qty. Description
1 120-9410 4 Wheel And Tire ASM
1:1 120-9411 1 Wheel-Turf
1:2 120-9412 1 Tire-Turf
1:3 232-24 1 Stem-Valve
3 120-9401 1 RH Shaft ASM
4 120-9402 1 LH Shaft ASM
10 120-0923 8 Screw-HH
11 120-0924 8 Nut-Hex
12 119-1868 16 Washer
13 T60111196 4 Bearing-Polyurethane
13:1 302-19 1 Fitting-Grease
14 125-0166-01 1 Frame
15 119-6823 1 Decal-Hydraulic Control
16 T62011021 1 Bumper-Rubber
17 T36012070-01 2 Pin-Hinge
18 302-2 2 Fitting-Grease
19 322-10 2 Screw-HH
20 322-19 2 Screw-HH
21 104-8300 4 Nut-HF, NI
22 119-6835 1 Decal-Jack
23 T36013050 2 Thread-Walk, Safety
24 T36013052 2 Thread-Walk, Safety

RH Shaft Assembly No. 120-9401

Assembly Instructions

Ref. Part Number Qty. Description
1 119-6871 1 Drum-Brake
2 120-9437 1 LH Brake ASM
3 120-0940 6 Screw-HSH
4 120-9404 2 Hub ASM
5 120-9405-03 1 Beam-Walking
6 3272-23 2 Pin-Cotter
7 3296-19 4 Nut-Hex
8 32136-11 2 Nut-Hex, Slot
9 T54051068 2 Washer-Spindle
10 325-6 4 Screw-HH

LH Brake Assembly No. 120-9437

Assembly Instructions

Ref. Part Number Qty. Description
1 1 Brake-LH ●
1:1 120-9441 1 LH Shoe And Lining Kit
1:2 120-9443 1 Clip-Wire
1:3 120-9444 1 Magnet Kit
1:4 120-9445 2 Spring-Centering
1:5 120-9446 1 Spring-Adjuster
1:6 120-9447 1 Adjuster Assembly
1:7 120-9448 1 Clip-Adjuster
1:8 120-9449 1 Clip-Adjuster
1:9 120-9396 1 Spring-Return
2 120-9433 1 Cover-Dust, Brake

Hub Assembly No. 120-9404

Assembly Instructions

Ref. Part Number Qty. Description
2 T54031040 6 Nut-Wheel
3 T54031042 6 Stud-Wheel
4 T54051010 1 Bearing-Hub, Outer
5 T54051019 1 Seal-Bearing
6 T54051026 1 Cap-Hub (5000/6000 Lb)
7 T54051037 1 Race-Bearing, Inner
8 T54051042 1 Races-Bearing, Outer
9 T54051100 1 Bearing-Hub, Inner

LH Shaft Assembly No. 120-9402

Assembly Instructions

Ref. Part Number Qty. Description
1 119-6871 1 Drum-Brake
2 120-9436 1 RH Brake ASM
3 120-0940 6 Screw-HSH
4 120-9404 2 Hub ASM
5 120-9405-03 1 Beam-Walking
6 3272-23 2 Pin-Cotter
7 3296-19 4 Nut-Hex
8 32136-11 2 Nut-Hex, Slot
9 T54051068 2 Washer-Spindle
10 325-6 4 Screw-HH

RH Brake Assembly No. 120-9436

Assembly Instructions

Ref. Part Number Qty. Description
1 1 Brake-RH ●
1:1 120-9442 1 RH Shoe And Lining Kit
1:2 120-9443 1 Clip-Wire
1:3 120-9444 1 Magnet Kit
1:4 120-9445 2 Spring-Centering
1:5 120-9446 1 Spring-Adjuster
1:6 120-9447 1 Adjuster Assembly
1:7 120-9448 1 Clip-Adjuster
1:8 120-9449 1 Clip-Adjuster
1:9 120-9396 1 Spring-Return
2 120-9433 1 Cover-Dust, Brake

Hydraulic Valve and Manifold Assembly

Assembly Instructions

Ref. Part Number Qty. Description
1 98-4698 1 Male-Disconnect, Quick
2 98-4699 1 Female-Disconnect, Quick
2:1 100-4165 1 Seal Kit
3 98-9906 1 Fitting-Thread, Straight
3:1 237-81 2 O-Ring
4 104-7201 4 Nut-HF, NI
5 104-8300 4 Nut-HF, NI
6 104-8301 6 Nut-HF, NI
7 161-8381 1 Hydraulic Valve ASM
7:1 125-0119 1 Kit-Seal
7:2 161-8384 1 Kit-Lever, Valve
8 161-8382 1 Hydraulic Valve ASM
8:1 125-0119 1 Kit-Seal
8:2 161-8385 1 Kit-Lever, Valve
9 161-8383 1 Hydraulic Valve ASM
9:1 125-0119 1 Kit-Seal
9:2 161-8384 1 Kit-Lever, Valve
10 120-0844 1 Fitting-Tee
10:1 237-81 2 O-Ring
10:2 237-58 1 O-Ring
11 120-0847 2 Fitting-Elbow-90
11:1 237-79 1 O-Ring
11:2 237-80 1 O-Ring
12 125-0149 1 Conveyor Belt Manifold
ASM
13 120-0921 1 LH Fender Guard ASM
13:2 119-0217 1 Decal-Danger
14 321-43 2 Capscrew
15 322-13 2 Screw-HH
16 3231-1 6 Screw-CARR
17 340-105 2 Fitting-Elbow, 90 DEG
17:1 237-80 1 O-Ring
17:2 237-30 1 O-Ring
18 340-131 2 Fitting-HYD, 90 DEG
18:1 237-30 1 O-Ring
18:2 237-81 1 O-Ring
19 340-22 1 Fitting-Tee
19:1 237-65 2 O-Ring
19:2 237-80 1 O-Ring
20 340-4 6 Fitting-Straight
20:1 237-30 1 O-Ring
20:2 237-79 1 O-Ring

Hydraulic Valve and Manifold Assembly (continued)

Assembly Instructions

Ref. Part Number Qty. Description
21 340-6 1 Fitting-Straight
21:1 237-30 1 O-Ring
21:2 237-80 1 O-Ring
22 3256-22 6 Washer-Flat
23 3256-23 2 Washer-Plain
24 T36011720-01 1 Guard-Fender, RH
25 T56051020 1 Valve-HYD
25:1 120-0851 1 Valve-Cartridge, Pressure
Comp
25:2 114-5515 1 Seal Kit
26 T56152150 1 Plug-Quick Connect
27 T56152152 1 Cap-Connect, Quick
28 321-18 2 Screw-HH

Conveyor Belt Manifold Assembly No. 125-0149

Assembly Instructions

Ref. Part Number Qty. Description
1 120-0945 1 Valve-Solenoid
1:1 105-9159 1 Seal Kit
2 T56054036 1 Valve-HYD, Solenoid (W/O Coil)
2:1 110-2633 1 Seal Kit
2:2 110-2634 1 Nut-Coil
3 115-3021 2 Coil-12V
4 110-2635 1 Nut-Coil

Hydraulic Hose and Clamp Assembly

Assembly Instructions

Ref. Part Number Qty. Description
1 56-7974 10 Clamp-Tube
2 98-4698 2 Male-Disconnect, Quick
3 104-7201 5 Nut-HF, NI
4 119-6898 1 Valve-Check, HYD
4:1 237-30 1 O-Ring
4:2 237-79 1 O-Ring
5 321-18 5 Screw-HH
8 T36033040 6 Plate-Clamp
9 T56152152 2 Cap-Connect, Quick
10 120-0862 1 Hose-HYD
10:1 1 Fitting-Straight ●
10:1:1 237-79 1 O-Ring
11 120-0863 1 Hose-HYD
12 120-0874 1 Hose-HYD

Hydraulic Cylinder and Junction Box Manifold Assembly

Assembly Instructions

Ref. Part Number Qty. Description
1 56-7974 2 Clamp-Tube
2 93-5107 4 Fitting-Adapter
3 104-7201 3 Nut-HF, NI
4 105-6245 4 Screw-Tapping
5 120-0848 1 Manifold-Junction Block
6 120-0875-03 1 Bracket-Mounting, Manifold
7 321-18 1 Screw-HH
8 321-28 2 Screw-HH
9 340-4 6 Fitting-Straight
9:1 237-30 1 O-Ring
9:2 237-79 1 O-Ring
10 3256-22 2 Washer-Flat
13 T56071160 1 HYD Cylinder ASM
13:1 125-0153 1 Pin Kit (Set Of Two)
13:1:1 3272-23 4 Pin-Cotter
14 T56071170 1 HYD Cylinder ASM
14:1 125-0153 1 Pin Kit (Set Of Two)
14:1:1 3272-23 4 Pin-Cotter
15 119-6863 1 Decal-Load Range
16 T36011570 1 Bar-Indicator, Lift
17 120-0983-03 1 Bracket-Manifold
18 110-4439 2 Clip-Hairpin

Hydraulic Hose Assembly

Assembly Instructions

Ref. Part Number Qty. Description
1 120-0980 1 Hose-HYD
2 120-0869 2 Hose-HYD
3 120-0870 2 Hose-HYD
4 120-0981 1 Hose-HYD

Hydraulic Guard Box Assembly

Assembly Instructions

Ref. Part Number Qty. Description
1 56-7974 8 Clamp-Tube
2 104-7201 10 Nut-HF, NI
3 321-18 2 Screw-HH
4 321-4 6 Screw-HH
5 340-6 2 Fitting-Straight
5:1 237-30 1 O-Ring
5:2 237-80 1 O-Ring
6 3256-22 6 Washer-Flat
7 T0000-5303 1 HYD Motor ASM
8 T36011770-01 1 Guard-Hydraulic
9 T36033040 4 Plate-Clamp
10 120-0858 1 Hose-HYD
11 120-0860 1 Hose-HYD
12 120-0861 1 Hose-HYD
13 120-0864 1 Hose-HYD
14 119-4591 1 Hose-HYD

Hydraulic Motor Assembly No. T0000-5303

Assembly Instructions

Ref. Part Number Qty. Description
1 56-6890 1 Seal Kit
1:1 4 Seal ●
1:2 1 Exclusion Seal ●
1:3 1 Outer Face Seal ●
1:4 1 Inner Face Seal ●
1:5 1 Shaft Face Seal ●
1:6 1 Shaft Seal ●
1:7 1 Back-Up Washer ●
1:8 1 O-Ring ●

Electrical Assembly

Assembly Instructions

Ref. Part Number Qty. Description
2 120-0801 1 Pendant ASM
2:2 119-7554 1 Boot-Toggle Switch, Weatherproof
2:3 41-8440 1 Washer
2:4 119-7551 1 Switch-Toggle, 2-Way
2:5 120-0988 1 Harness-Wire
3 120-0852 1 Harness-Wire, Battery
4 120-0853 1 Harness-Wire, Rear
5 T36016086-01 1 Bracket-Socket
6 115-5103 2 Screw-HHF
7 104-7201 4 Nut-HF, NI
8 3229-2 2 Screw-CARR
9 119-6822 1 Decal-Floor Conveyor
10 3290-378 10 Tie-Cable

Brake Assembly

Assembly Instructions

Ref. Part Number Qty. Description
3 130-4230 1 Controller-Brake
3:3 125-0114 1 Bracket-Controller, Brake
4 125-0108 1 Control-Foot,
6 T58071132 1 Cable-Coil, 12 Ft.
7 120-0892 1 Bracket-Connector
8 104-8300 6 Nut-HF, NI
9 T36016080 1 Bracket-Tractor
10 120-9438 1 Harness-Wire, Electric
Brakes
10:1 120-0876 1 Boot-Socket
10:2 32160-322 1 Connector-Trailer, 7M
11 115-5103 2 Screw-HHF
12 104-7201 2 Nut-HF, NI
13 3290-378 10 Tie-Cable
15 3234-29 6 Screw-HHF
17 32180-046 6 Splice-Heats rink Covered
28 122-0075 1 Harness-Wire, Brake, Trailer
28:1 32160-322 1 Connector-Trailer, 7M
28:2 120-0876 1 Boot-Socket
28:3 218-578 1 Fuse-Blade, 10 Amp
29 3296-2 2 Nut-Lock, NI
30 106-9169 2 Screw-HWH
31 2412-42 1 Clamp-Hose

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Documents / Resources

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