PPI LabCon Ultra Multi Purpose Temperature Controller with Recording and PC Software Instruction Manual

PPI LabCon Ultra Multi Purpose Temperature Controller with Recording and PC Software

Contents hide

1 LabCon Ultra

2 ELECTRICAL CONNECTIONS

2.1 HMI (NEW Version)

2.2 microPLC Electrical Connections

2.3 microPLC Mounting

3 MECHANICAL MOUNTING

3.1 New Version

3.2 Old Version

4 Customer Support

5 Documents / Resources

5.1 References

6 Related Posts

LabCon Ultra

This brief manual is primarily meant for quick reference to wiring connections and parameter searching. For more details on operation and application; please log on to www.ppiindia.net

Level	Sub-Level	Parameters	Range (Default)
Operator		Temperature Set Value	Temp. Setpoint Low Limit to Temp. Setpoint High Limit (Default : 25.0 °C)
		Temperature Low Deviation Alarm	0.2 to 99.9 °C (Default : 2.0 °C)
		Temperature High Deviation Alarm	0.2 to 99.9 °C (Default : 2.0 °C)
		SP Edit on Home Screen	Enable Disable
		Timer Start / Abort Command	NA
		Time Interval (HH:MM)	0.00 to 500.00 (Default : 0.10)
		Zero Offset	-50.0 to 50.0°C (Default : 0.0°C)
Supervisory	Recording	Recording Interval	0 to 250 Minutes (Default : 5 Minutes)
	Recording	‘Delete Record’ Command	NA
	Clock & Calendar	Calendar Date (DD/MM/YY)	NA
	Clock & Calendar	Clock Time (HH:MM:SS)	NA
	Control Settings	Set Value (Temperature Control Loop)	Temp. Setpoint Low Limit to Temp. Setpoint High Limit (Default : 25.0)
		Low Limit (for Temp. Control Set Value)	-199.9 to Temperature Setpoint High Limit (Default : 10.0)
		High Limit (for Temp. Control Set Value)	For RTD : Temperature Setpoint Low Limit to 600.0 For mA/V : Temperature Setpoint Low Limit to 999.9 (Default : 60.0)
		Overshoot Inhibit	Enable Disable (Default : Disable)
		Cutoff Factor	1.0 to 2.0 (Default : 1.2)
		Control PV Strategy	MAP-0 PV, Average PV if MAP-0 Fails, Average PV (Default : MAP-0 PV)
		Self Tune	NA
		Compressor SP	0.0 to 100.0 (Default : 45.0)
		Cool Hysteresis	0.1 to 99.9 (Default : 2.0)
		Dual Zone
		Heat Zone PID Constants Heat Zone Proportional Band	0.1 to 999.9 °C (Default : 50.0 °C)
		Heat Zone Integral Time	0 to 3600 Sec. (Default : 100 Sec.)
		Heat Zone Derivative Time	0 to 600 Sec. (Default : 16 Sec.)
		Cool Zone PID Constants Cool Zone Proportional Band	0.1 to 999.9 °C (Default : 50.0 °C)
		Cool Zone Integral Time	0 to 3600 Sec. (Default : 100 Sec.)
		Cool Zone Derivative Time	0 to 600 Sec. (Default : 16 Sec.)
		Single Zone
		Proportional Band	0.1 to 999.9 °C (Default : 50.0 °C)
		Integral Time	0 to 3600 Sec. (Default : 100 Sec.)
		Derivative Time	0 to 600 Sec. (Default : 16 Sec.)
		Single Zone & Dual Zone
		Output Cycle Time (Sec.)	0.5 to 100.0 Sec. (Default : 10.0 Sec.)

Level

Sub-Level

Parameters

Range (Default)

Supervisory

SMS Alert

GSM Machine ID

1 to 128

(Default : 1)

Reset GSM Module

Maintenance

Repair Acknowledge ‘Control Gadget’

Standby Switching

‘Switch Main/Standby Outputs’

Door Lock Access

Lock Position (On / Off)

Solenoid ON
Solenoid OFF
(Default : Solenoid OFF)

Password Entry

Factory

MAP-0 Sensor

Input Type

TC-J, TC-K, TC-P, TC-R, TC-S, TC-B, TC-N, RTD Pt100, 0 to 20 mA, 4 to 20 mA, 0 to 5 V, 0 to 10 V, 1 to 5 V

(Default : RTD Pt100)

Signal Range Low

Input Type	Settings	Default
0 to 20mA	0.00 to Signal High	0.00
4 to 20mA	4.00 to Signal High	4.00
0 to 5V	0.000 to Signal High	0.000
0 to 10V	0.00 to Signal High	0.00
1 to 5V	1.000 to Signal High	1.000

Signal Range High

Input Type	Settings	Default
0 to 20mA	Signal Low to 20.00	20.00
4 to 20mA	Signal Low to 20.00	20.00
0 to 5V	Signal Low to 5.000	5.000
0 to 10V	Signal Low to 10.00	10.00
1 to 5V	Signal Low to 5.000	5.000

Display Range Low

-199.9 to Range High (Default : 0.0)

Display Range High

Range Low to 999.9 (Default : 100.0)

Zero Offset

-50.0 to 50.0°C

(Default : 0.0°C)

Heat-Cool Select

Mode

Continuous OFF, Continuous ON, SP Based ON-OFF, PV Based ON-OFF

(Default : Continuous OFF)

Time Delay

0 to 1000 Sec. (Default : 200 Sec.)

Boundary SP

0.0 to 100.0 (Default : 45.0)

Zone Select

Single, Dual (Default : Single l)

Alarm Settings

Inhibit

Enable, Disable (Default : Enable)

Low Alarm Deviation High Alarm Deviation

0.2 to 99.9

(Default : 2.0)

Hysteresis

0.1 to 99.9

(Default : 0.2)

Timer

Enable Disable

(Default : Disable)

On Timer END Heater Off

Yes / No (Default : Yes)

On Timer END Compressor Off

Yes / No (Default : Yes)

Hold Band Type

None, Up, Down, Both (Default : None)

Hold Band Value

0.1 to 999.9

(Default : 0.5)

Start Band Value

0 to 999.9

Default : 0.5

Power Up recovery

Abort, Restart, Continuous Default : Abort

Level

Sub-Level

Parameters

Range (Default)

Factory

Power Fail

Detection Enable

No / Yes (Default : No)

Power Fail Logic

Switch Open, Switch Close (Default : Switch Close)

Door Open

Detection Enable

No / Yes (Default : No)

Door Open Logic

Switch Open, Switch Close (Default : Switch Close)

Alarm Delay (Sec.)

0 to 1000 Sec. (Default : 60 Sec.)

Mapping

Configuration

Select Mapping Inputs

1 MAP (M0),

2 MAP (M0+M1),

3 MAP (M0+M1+M2),

4 MAP (M0+M1+M2+M3), 5 MAP (M0+M1+M2+M3+M4)

(Default : 1 MAP (M0)

Input Settings

Input Type

TC-J, TC-K, TC-P, TC-R,

TC-S, TC-B, TC-N, RTD Pt100, 0 to 20 mA, 4 to 20 mA, 0 to 5 V, 0 to 10 V, 1 to 5 V (Default : RTD Pt100)

Signal Range Low

Input Type	Settings	Default
0 to 20mA	0.00 to Signal High	0.00
4 to 20mA	4.00 to Signal High	4.00
0 to 5V	0.000 to Signal High	0.000
0 to 10V	0.00 to Signal High	0.00
1 to 5V	1.000 to Signal High	1.000

Signal Range High

Input Type	Settings	Default
0 to 20mA	Signal Low to 20.00	20.00
4 to 20mA	Signal Low to 20.00	20.00
0 to 5V	Signal Low to 5.000	5.000
0 to 10V	Signal Low to 10.00	10.00
1 to 5V	Signal Low to 5.000	5.000

Display Range Low

-199.9 to Range High (Default : 0.0)

Display Range High

Range Low to 999.9 (Default : 100.0)

Standby

Fail Detect Time (Min)

0 to 250 Min. (Default : 10 Min.)

Cyclic Time (Hrs.)

0 to 500 Hrs. (Default : 48 Hrs.)

Inhibit Time (Hrs.)

0 to 250 Hrs. (Default : 1 Hrs.)

Control Settings

Heater Output Type (Main & Standby Heater)

SSR 0-20 mA
0-4 mA
0-5 V
0-10 V
(Default : SSR)

ELECTRICAL CONNECTIONS

HMI (NEW Version)

1		3-Pin Male / Female Connector (5.08 mm pitch) Supply Voltage : 20 to 28 VDC (24 V Nominal)
2		9 Pin D Type Connector RS485 Serial Communication with Control Unit & PC

microPLC Electrical Connections

microPLC Mounting

MECHANICAL MOUNTING

New Version

Dimensions
Overall	204(W) X 145(H) X 34(D), mm
Panel Cutout	192(W) X 138(H), mm

Old Version

Dimensions
Overall	204(W) X 145(H) X 44.5(D), mm
Panel Cutout	192(W) X 138(H), mm

Customer Support

101, Diamond Industrial Estate, Navghar,
Vasai Road (E), Dist. Palghar – 401 210.
Sales : 8208199048 / 8208141446
Support : 07498799226 / 08767395333
E: sales@ppiindia.net, support@ppiindia.net

Documents / Resources

PPI LabCon Ultra Multi Purpose Temperature Controller with Recording and PC Software [pdf] Instruction Manual
LabCon Ultra Multi Purpose Temperature Controller with Recording and PC Software, LabCon, Ultra Multi Purpose Temperature Controller with Recording and PC Software, Temperature Controller with Recording and PC Software, Recording and PC Software, PC Software

References

User Manual