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DIODES DDB103R3 Ideal Diode Controller

DIODES-DDB103R3-Ideal-Diode-Controller-PRODUCT

Quick Start Guide

DIODES-DDB103R3-Ideal-Diode-Controller-FIG-13

PinDescription
Vin3.8V – 60V Supply In
GNDCommon PCB ground
PGNDPCB Input GND
VoutOutput voltage (5V)
J1Enable device using the jumper
J2Disable device using the jumper
J3Configures switching frequency to 500 kHz or 2.5 MHz using jumpers.
J4,

ExtClk

Configures the MSYNC operation to PWM, PFM or External Clock operation using jumpers
J5Configure internal or external soft start using jumpers
J6Configures BIAS pin to Vout, PGND or external voltage source (using ExtSupply)
Ext_ENConnect external voltage source on the enable pin

Table 1: DDB103R3 Pin Description

DIODES-DDB103R3-Ideal-Diode-Controller-FIG-1

The DDB103R3 demo board has a simple layout and allows access to the appropriate signals through test points. To evaluate the performance of the DDB103R3, follow the procedure below:

  1. Set jumpers to default positions. For more information about jumper configuration, please see page 2.
  2. Connect a DC power supply between the VIN and GND terminals.
  3. Connect the load to the VOUT and GND terminals.
  4. Check all connections, then turn on the power supply.
  5. The EVM board should now power up with a 5V output voltage.

Jumper Configuration

Note: A pale blue row indicates the default jumper position.

DIODES-DDB103R3-Ideal-Diode-Controller-FIG-2J1/J2Effect on DDB103R3
Header on J1Enables the AP66x00Q/AP64x03Q device
Header on J2Disables the AP66x00Q/AP64x03Q device
 

Neither/Both Connected

 

Not recommended

DIODES-DDB103R3-Ideal-Diode-Controller-FIG-3

 

J3Effect on DDB103R3
Header on

pin 1 and 2

Switching frequency of the AP66x00Q/AP64x03Q set to 500 kHz
Header on pin 2 and 3Switching frequency of the AP66x00Q/AP64x03Q to 2.5MHz
Neither/Both Connected 

Not recommended

 

 

DIODES-DDB103R3-Ideal-Diode-Controller-FIG-4

J4Effect on DDB103R3
Header on top 2 (horizontal) pins 

MSYNC to forced PWM (VCC) operation

Header on middle 2 (horizontal) pinsMSYNC to an external clock source on MSYNC pin for synchronization with positive edge trigger and PWM.
Header on bottom 2 (horizontal) pins 

MSYNC to PFM (GND) operation

Neither/Both ConnectedNot recommended
DIODES-DDB103R3-Ideal-Diode-Controller-FIG-5

 

J5Effect on DDB103R3
Header on left

2 (horizontal) pins

 

Connect GND through capacitor for default external soft start

Header on right 2 (horizontal) pins 

Connect VCC for internal soft start of 1.7ms

Neither/Both Connected 

Not recommended

DIODES-DDB103R3-Ideal-Diode-Controller-FIG-6

 

J6Effect on DDB103R3
Header on top 2 (horizontal) pinsConnect BIAS pin to VOUT
Header on middle 2 (horizontal) pinsConnect an external voltage source on BIAS pin (<15 V)
Header on bottom 2 (horizontal) pinsConnect BIAS pin to PGND
Neither/Both Connected 

Not recommended

Description

DIODES-DDB103R3-Ideal-Diode-Controller-FIG-7

The DDB103R3 Demo Board showcases the AP66x00Q/AP64x03Q 3A DC-DC buck converter, the AP74700Q ideal diode controller, and an EMI input filter. It demonstrates a system-level solution with reverse voltage protection, ISO 7637-2 transient pulse protection (using a suitable TVS), EMI filtering that passes CISPR 25 Class 5, and the DC-DC buck converter. The input filter (as shown in figure 3 within the red square) contains a common mode choke with capacitors on either side in a Pi configuration. This is connected in series with an LC low pass filter containing an inductor and a capacitor. This combination makes the board CISPR 25 class 5 compliant.DIODES-DDB103R3-Ideal-Diode-Controller-FIG-8

The TVS is highlighted in light blue; this provides the board with ISO7367-2 pulse protection (the SMF4L30CAQ, for example, is a suitable choice). The input RVP section of the board is highlighted in green and consist of the AP74700Q.

Description (continued)
The AP74700Q is a ±65V ideal diode MOSFET controller which provides a low-loss 20mV forward voltage drop rectifier in unidirectional power paths, as well as reverse voltage. The AP74700Q supports a wide input operation range from 3.2V to 65V, allowing control of many popular DC rail voltages such as 12V, 24V, or higher automotive battery systems. The 3.2V input voltage support fits for severe cold crank requirements in automotive systems. The AP74700Q can withstand and protect the loads from reverse voltages down to -65V.

The MOSFET design requirements of the AP74700Q are:

  • 60V VDS(MAX) and ±20V VGS(MAX)
  • RDS(ON) @ILoad(Nominal): (20 mV/ ILoad(Nominal)) ≤ RDS(ON)
  • MOSFET gate threshold voltage VTH: 2V maximum

Due to the DDB103R3’s 3×3 footprint and the AP74700Q’s design requirements, the DMTH6016LFVWQ is the best choice of MOSFET (Q1). The AP66x00Q/AP64x03Q (highlighted in yellow) are adjustable switching frequency, internally compensated, synchronous DC-DC buck converter families. The AP66x00Q family has a VIN range of 3.8V-60V, and the AP64x03Q family has a VIN of 3.8V-40V. The  AP66x00Q/AP64x03Q device families fully integrate a high-side power MOSFET and low-side power MOSFET to provide high-efficiency step-down DC-DC conversion. The AP66x00Q/AP64x03Q enables continuous load currents of up to 2A/3A, with efficiency as high as 95%. It features current mode control operation, which enables easy loop stabilization supporting a wide range of capacitive loads. The AP66x00Q/AP64x03Q simplifies board layout with its high level of integration and minimal external components. The AP66x00Q/AP64x03Q is available in the U-QFN4040-16/SWP package.

Schematic Diagram

DIODES-DDB103R3-Ideal-Diode-Controller-FIG-9

Board Layers (top view)

DIODES-DDB103R3-Ideal-Diode-Controller-FIG-10

Board Layers (top view) (continued)

Mid Layer 2:

DIODES-DDB103R3-Ideal-Diode-Controller-FIG-11

Bottom Layer:

DIODES-DDB103R3-Ideal-Diode-Controller-FIG-12

BILL OF MATERIALS for DDB103R3 EVM

QuantityIdentsDescriptionFootprint
1U2AP66x00Q/AP64x03QU-QFN4040-16/SWP
1U1AP74700QSOT26
1Q1DMTH6016LFVWQPowerDI3333-8
1D1SMF4Lxx(C)AQDO-219AA
1C110uF X7R Ceramic SMD Capacitor1210
 

1

 

C2

 

1uF X7R Ceramic SMD Capacitor

 

1210

2C9, C1022uF X7R Ceramic Capacitor1210
1C12100nF X7R Ceramic Capacitor0805
1C4100pF X7R Ceramic Capacitor0805
1C1722nF X7R Ceramic Capacitor0805
2C22, C2347nF X7R Ceramic Capacitor0603
1C62.2uF X7R Ceramic SMD Capacitor0805
3C7, C13, C161uF X7R Ceramic SMD Capacitor0805
3C5, C21, C201uF X7R Ceramic SMD Capacitor0603C
4C8, C1, C24, C18100nF X7R Ceramic SMD Capacitor0603C
 

4

ExtClk, ExtSupply, ExtSupply1 

1 pin header

 

0.1” 1W

2J1, J22W header0.1” 2W
2J3, J52W header0.1” 2W
2J4.J66W header0.1” 6W
1L1Common-mode Choke, BOURNS

SRF7035A-102Y

7mm x 6mm x 3.5mm
1L2Coilcraft XGL5050-682MEC, 6.8uH, 6.2A5050
 

 

1

 

 

L3

 

Coilcraft XGL5030-682MEC, 6.8uH, 5.5A (500 kHz)

Coilcraft XGL4030-122MEC, 1.2uH, 9A (2.5 MHz)

 

 

5030/4030

5R1, R2, R3, R4, R5Resistor0805
4Vin, Vout, PGND, GNDTest eyelets1.6mm test eyelets

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Specifications

  • Input Voltage: DC
  • Output Voltage: 5V
  • Switching Frequency: Configurable to 500 kHz or 2.5 MHz
  • Soft Start: Internal or External

FAQ

Q: What should I do if the board does not power up with a 5V output voltage?
A: Check the jumper configurations and ensure all connections are correct. Verify the input voltage and load connections as well.

Q: Can I change the switching frequency of the device?
A: Yes, you can configure the switching frequency to either 500 kHz or 2.5 MHz using the appropriate jumpers on the board.

Documents / Resources

DIODES DDB103R3 Ideal Diode Controller [pdf] User Guide
DDB103R3, AP74700Q, DDB103R3 Ideal Diode Controller, DDB103R3, Ideal Diode Controller, Diode Controller, Controller

References

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