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Danfoss AK-CC 210 Controller For Temperature Control

Danfoss-AK-CC-210-Controller-For-Temperature-Control-product

Specifications

  • Product: Controller for temperature control AK-CC 210
  • Maximum connected thermostat sensors: 2
  • Digital inputs: 2

Introduction

Application

  • The controller is used for temperature control refrigeration appliances in supermarkets
  • With many predefined applications one unit will offer you many options. Flexibility has been planned both for new installations and for service in the refrigeration trade

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (1)

Principle
The controller contains a temperature control where the signal can be received from one or two temperature sensors.
The thermostat sensors are either placed in the cold air flow after the evaporator, in the warm air flow just before the evaporator, or both. A setting will determine how great an influence the two signals are to have on the control.
A measurement of the defrost temperature can be obtained directly through the use of an S5 sensor or indirectly through the use of the S4 measurement. Four relays will cut the required functions in and out – the application determines which. The options are the following:

  • Refrigeration (compressor or relay)
  • Fan
  • Defrost
  • Rail heat
  • Alarm
  • Light
  • Fans for hotgas defrost
  • Refrigeration 2 (compressor 2 or relay 2)

 

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The different applications are described on page 6.

Advantages

  • Many applications in the same unit
  • The controller has integrated refrigeration-technical functions, so that it can replace a whole collection of thermostats and timers
  • Buttons and seal imbedded in the front
  • Can control two compressors
  • Easy to remount data communication
  • Quick setup
  • Two temperature references
  • Digital inputs for various functions
  • Clock function with super cap backup
  • HACCP (Hazard Analysis and Critical Control Points)
    • Temperature monitoring and registration of period with too high temperature (see also page 19)
    • Factory calibration that will guarantee a better measuring accuracy than stated in the standard EN ISO 23953-2 without subsequent calibration (Pt 1000 ohm sensor)

Operation

Sensors
Up to two thermostat sensors can be connected to the controller. The relevant application determines how.

  • A sensor in the air before the evaporator:
    This connection is primarily used when control is based on area.
  • A sensor in the air after the evaporator:
    This connection is primarily used when refrigeration is controlled and there is a risk of a too low temperature near the products.
  • A sensor before and after the evaporator:
    This connection offers you the possibility of adapting the thermostat, the alarm thermostat and the display to the relevant application. The signal to the thermostat, the alarm thermostat and the display is set as a weighted value between the two temperatures, and 50% will for example give the same value from both sensors.
    The signal to the thermostat, the alarm thermostat and the display can be set independently of one another.
  • Defrost sensor
    The best signal concerning the evaporator’s temperature is obtained from a defrost sensor mounted directly on the evaporator. Here the signal may be used by the defrost function, so that the shortest and most energy-saving defrost can take place.
    If a defrost sensor is not required, defrost can be stopped based on time, or S4 can be selected.Danfoss-AK-CC-210-Controller-For-Temperature-Control- (3)

Control of two compressors
This control is used for controlling two compressors of the same size. The principle for control is that one of the compressors connects at ½ the differential of the thermostat, and the other at the full differential. When the thermostat cuts in the compressor with the fewest operating hours is started. The other compressor will only start after a set time delay, so that the load will be divided between them. The time delay has a higher priority than the temperature.
When the air temperature has dropped by half the differential the one compressor will stop, the other will continue working and not stop until the required temperature is achieved.
The compressors used must be of a type that is capable of starting up against a high pressure.

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  • Change of temperature reference
    In an impulse appliance, for example, used for various product groups. Here the temperature reference is changed easily with a contact signal on a digital input. The signal raises the normal thermostat value by a predefined amount. At the same time the alarm limits with the same value are displaced accordingly.Danfoss-AK-CC-210-Controller-For-Temperature-Control- (5)

Digital inputs
There are two digital inputs both of which can be used for the following functions:

  • Case cleaning
  • Door contact function with alarm
  • Starting a defrost
  • Coordinated defrost
  • Change-over between two temperature reference
  • Retransmission of a contact’s position via data communication

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Case cleaning function
This function makes it easy to steer the refrigeration appliance through a cleaning phase. Via three pushes on a switch you change from one phase to the next phase.
The first push stops the refrigeration – the fans keep working

  • ”Later”: The next push stops the fans
  • ”Still later”: The next push restarts refrigeration

The different situations can be followed on the display.
On the network a cleaning alarm is transmitted to the system unit. This alarm can be ”logged” so that proof of the sequence of events is provided.

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Door contact function
In cold rooms and frost rooms the door switch can switch the light on and off, start and stop the refrigeration and give alarm if the door has remained open for too long.

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Defrost
Depending on the application you may choose between the following defrost methods:

  • Natural: Here the fans are kept operating during the defrost
  • Electric: The heating element is activated
  • Brine: The valve is kept open so that the brine can flow through the evaporator
  • Hotgas: Here the solenoid valves are controlled so that the hotgas can flow through the evaporator

Danfoss-AK-CC-210-Controller-For-Temperature-Control-01

Start of defrost

A defrost can be started in different ways

  • Interval: Defrost is started at fixed time intervals, say, every eighth hour
  • Refrigeration time:
    Defrost is started at fixed refrigeration time intervals, in other words, a low need for refrigeration will ”postpone” the coming defrost
  • Schedule: Here defrost can be started at fixed times of the day and night. However, max. 6 times
  • Contact: Defrost is started with a contact signal on a digital input
  • Network: The signal for defrost is received from a system unit via the data communication
  • S5 temp In 1:1 systems the efficiency of the evaporator can be followed. Icing-up will start a defrost.
  • Manual: An extra defrost can be activated from the controller’s lower-most button. (Though not for application 4).

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (10)

Coordinated defrost
There are two ways in which coordinated defrost can be arranged. Either with wire connections between the controllers or via data communication

Wire connections
One of the controllers is defined to be the controlling unit and a battery module may be fitted in it so that the clock is ensured backup. When a defrost is started all the other controllers will follow suit and likewise start a defrost. After the defrost the individual controllers will move into waiting position. When all are in waiting position there will be a change-over to refrigeration.
(If just one in the group demands defrost, the others will follow suit).

Defrost via data communication
All controllers are fitted with a data communication module, and via the override function from a gateway the defrost can be coordinated.

Defrost on demand

  1. Based on refrigeration time
    When the aggregate refrigeration time has passed a fixed time, a defrost will be started.
  2. Danfoss-AK-CC-210-Controller-For-Temperature-Control- (11)Based on temperature
    The controller will constantly follow the temperature at S5. Between two defrosts the S5 temperature will become lower the more the evaporator ices up (the compressor operates for a longer time and pulls the S5 temperature further down). When the temperature passes a set allowed variation the defrost will be started.
    This function can only work in 1:1 systems Danfoss-AK-CC-210-Controller-For-Temperature-Control- (12)

Extra module

  • The controller can afterwards be fitted with an insertion module if the application requires it.
    The controller has been prepared with plug, so the module simply has to be pushed in
    • Battery module
      The module guarantees voltage to the controller if the supply voltage should drop out for more than four hours. The clock function can thus be protected during a power failure.
    • Data communication
      If you require operation from a PC, a data communication module has to be placed in the controller.
  • External display
    If it is necessary to indicate the temperature on the front of refrigeration appliance, a display type EKA 163A can be mounted. The extra display will show the same information as the control-ler’s display, but does not incorporate buttons for operation. If operation from the external display is needed a display type EKA 164A must be mounted.

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Applications
Here is a survey of the controller’s field of application.

  • A setting will define the relay outputs so that the controller’s interface will be targeted to the chosen application.
  • On page 20 you can see the relevant settings for the respective wiring diagrams.
  • S3 and S4 are temperature sensors. The application will deter-mine whether either one or the other or both sensors are to be used. S3 is placed in the air flow before the evaporator. S4 after the evaporator.
  • A percentage setting will determine according to what the control is to be based. S5 is a defrost sensor and is placed on the evaporator.
  • DI1 and DI2 are contact functions that can be used for one of the following functions: door function, alarm function, defrost start, external main switch, night operation, change of thermostat reference, appliance cleaning, forced refrigeration or coordinated defrost. See the functions in settings o02 and o37.

Refrigeration control with one compressor
The functions are adapted to small refrigeration systems which either may be refrigeration appliances or cold rooms.
The three relays can control the refrigeration, the defrost and the fans, and the fourth relay can be used for either alarm function, light control or rail heat control

  • The alarm function can be linked up with a contact function from a door switch. If the door remains open longer than al-lowed there will be an alarm.
  • The light control can also be linked up with a contact function from a door switch. An open door will switch on the light and it will remain lit for two minutes after the door has been closed again.
  • The rail heat function can be used in refrigeration or freezing appliances or on the door’s heating element for frost rooms.

The fans can be stopped during defrost and they may also follow a door switch’s open/close situation.
There are several other functions for the alarm function as well as the light control, rail heat control and fans. Please refer to the respective settings.

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (14) Hot gas defrost
This type of connection can be used on systems with hotgas defrost, but only in small systems in, say, supermarkets – the functional content has not been adapted to systems with large charges. Relay 1’s change-over function can be used by the bypass valve and/or the hotgas valve.
Relay 2 is used for refrigeration.

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (15) Danfoss-AK-CC-210-Controller-For-Temperature-Control- (16) vDanfoss-AK-CC-210-Controller-For-Temperature-Control- (17) Danfoss-AK-CC-210-Controller-For-Temperature-Control- (18)

Survey of functions

FunctionPara- meterParameter by operation via data communication
Normal display
Normally the temperature value from one of the two thermostat sensors S3 or S4 or a mixture of the two measurements is displayed.

In o17 the ratio is determined.

Display air (u56)
ThermostatThermostat control
Set point

Regulation is based on the set value plus a displacement, if applicable. The value is set via a push on the centre button.

The set value can be locked or limited to a range with the settings in r02 and r 03. The reference at any time can be seen in ”u28 Temp. ref”

Cutout °C
Differential

When the temperature is higher than the reference + the set differential, the com- pressor relay will be cut in. It will cut out again when the temperature comes down to the set reference.

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r01Differential
Setpoint limitation

The controller’s setting range for the setpoint may be narrowed down, so that much too high or much too low values are not set accidentally – with resulting damages.

To avoid a too high setting of the setpoint, the max. allowable reference value must be lowered.r02Max cutout °C
To avoid a too low setting of the setpoint, the min. allowable reference value must be increased.r03Min cutout °C
Correction of the display’s temperature showing

If the temperature at the products and the temperature received by the controller are not identical, an offset adjustment of the shown display temperature can be carried out.

r04Disp. Adj. K
Temperature unit

Set here if the controller is to show temperature values in °C or in °F.

r05Temp. unit

°C=0. / °F=1

(Only °C on AKM, whatever the set- ting)

Correction of signal from S4

Compensation possibility through long sensor cable

r09Adjust S4
Correction of signal from S3

Compensation possibility through long sensor cable

r10Adjust S3
Start / stop of refrigeration

With this setting refrigeration can be started, stopped or a manual override of the outputs can be allowed.

Start / stop of refrigeration can also be accomplished with the external switch func- tion connected to a DI input.

Stopped refrigeration will give a ”Standby alarm”.

r12Main Switch

 

1: Start

0: Stop

-1: Manual control of outputs allowed

Night setback value

The thermostat’s reference will be the setpoint plus this value when the controller changes over to night operation. (Select a negative value if there is to be cold ac- cumulation.)

r13Night offset
Selection of thermostat sensor

Here you define the sensor the thermostat is to use for its control function. S3, S4, or a combination of them. With the setting 0%, only S3 is used (Sin). With 100%, only S4. (For application 9 an S3 sensor must be used)

r15Ther. S4 %
Heating function

The function uses the defrost function’s heating element for raising the temperature. The function enters into force a number of degrees (r36) below the actual reference and cuts out again with a differential of 2 degrees. Regulation is carried out with 100% signal from the S3 sensor. The fans will be operating when there is heating. The fans and the heating function will stop if door function has been selected and the door is opened.

Where this function is used an external safety cutout should also be installed, so that superheating of the heating element cannot take place.

Remember to set D01 to electrical defrosting.Danfoss-AK-CC-210-Controller-For-Temperature-Control- (20)

r36HeatStartRel
Activation of reference displacement

When the function is changed to ON the thermostat reference will be displaced by the value in r40. Activation can also take place via input DI1 or DI2 (defined in o02 or o37).Danfoss-AK-CC-210-Controller-For-Temperature-Control- (21)

r39Th. offset
Value of reference displacement

The thermostat reference and the alarm values are shifted the following number of degrees when the displacement is activated. Activation can take place via r39 or input DI

r40Th. offset K
Night setbck (start of night signal)
Forced cool.

(start of forced cooling)

AlarmAlarm settings
The controller can give alarm in different situations. When there is an alarm all the light-emitting diodes (LED) will flash on the controller front panel, and the alarm relay will cut in.With data communication the impor- tance of the individual alarms can be defined. Setting is carried out in the “Alarm destinations” menu.
Alarm delay (short alarm delay)

If one of the two limit values is exceeded, a timer function will commence. The alarm will not become active until the set time delay has been passed. The time delay is set in minutes.

A03Alarm delay
Time delay for door alarm

The time delay is set in minutes.

The function is defined in o02 or in o37.

A04DoorOpen del
Time delay for cooling (long alarm delay)

This time delay is used during start-up, during defrost, immediately after a defrost. There will be change-over to the normal time delay (A03) when the temperature has dropped below the set upper alarm limit.

The time delay is set in minutes.

A12Pulldown del
Upper alarm limit

Here you set when the alarm for high temperature is to start. The limit value is set in °C (absolute value). The limit value will be raised during night operation. The value is the same as the one set for night setback, but will only be raised if the value is positive.

The limit value will also be raised in connection with reference displacement r39.

A13HighLim Air
Lower alarm limit

Here you set when the alarm for low temperature is to start. The limit value is set in °C (absolute value).

The limit value will also be raised in connection with reference displacement r39.

A14LowLim Air
Delay of a DI1 alarm

A cut-out/cut-in input will result in alarm when the time delay has been passed. The function is defined in o02.

A27AI.Delay DI1
Delay of a DI2 alarm

A cut-out/cut-in input will result in alarm when the time delay has been passed. The function is defined in o37

A28AI.Delay DI2
Signal to the alarm thermostat

Here you have to define the ratio between the sensors which the alarm thermostat has to use. S3, S4 or a combination of the two.

With setting 0% only S3 is used. With 100% only S4 is used

A36Alarm S4%
Reset alarm
EKC error
CompressorCompressor control
The compressor relay works in conjunction with the thermostat. When the thermo- stat calls for refrigeration will the compressor relay be operated.
Running times

To prevent irregular operation, values can be set for the time the compressor is to run once it has been started. And for how long it at least has to be stopped.

The running times are not observed when defrosts start.

Min. ON-time (in minutes)c01Min. On time
Min. OFF-time (in minutes)c02Min. Off time
Time delay for couplings of two compressors

Settings indicate the time that has to elapse from the first relay cuts in and until the next relay has to cut in.

c05Step delay
Reversed relay function for D01

0: Normal function where the relay cuts in when refrigeration is demanded

1: Reversed function where the relay cuts out when refrigeration is demanded (this wiring produces the result that there will be refrigeration if the supply voltage to the controller fails).

c30Cmp relay NC
The LED on the controller’s front will show whether refrigeration is in progress.Comp Relay

Here you can read the status of the compressor relay, or you can force- control the relay in the ”Manual control” mode

DefrostDefrost control
  • The controller contains a timer function that is zeroset after each defrost start. The timer function will start a defrost if/when the interval time is passed.
  • The timer function starts when voltage is connected to the controller, but it is dis- placed the first time by the setting in d05.
  • If there is power failure the timer value will be saved and continue from here when the power returns.
  • This timer function can be used as a simple way of starting defrosts, but it will always act as safety defrost if one of the subsequent defrost starts is not received.
  • The controller also contains a real-time clock. By means of settings of this clock and times for the required defrost times, defrost can be started at fixed times of the day. If there is a risk of power failure for periods longer than four hours, a battery module should be mounted in the controller.
  • Defrost start can also be accomplished via data communication, via contact signals or manual start-up.
  • All starting methods will function in the controller. The different functions have to be set, so that defrosts do not ”come tumbling” one after the other.
  • Defrost can be accomplished with electricity, hotgas or brine.
  • The actual defrost will be stopped based on time or temperature with a signal from a temperature sensor.
Defrost method
  • Here you set whether defrost is to be accomplished with electricity, gas, brine or “non”.
  • During defrost the defrost relay will be cut in.
  • (With brine the ”refrigeration control valve” will be kept open during defrost)
d01Def. method 0 = non

1 = El

2 = Gas

3= Brine

Defrost stop temperature

The defrost is stopped at a given temperature which is measured with a sensor (the sensor is defined in d10).

The temperature value is set.

d02Def. Stop Temp
Interval between defrost starts
  • The function is zero set and will start the timer function at each defrost start. When the time has expired the function will start a defrost.
  • The function is used as a simple defrost start, or it may be used as a safeguard if the normal signal fails to appear.
  • If master/slave defrost without clock function or without data communication is used, the interval time will be used as max. time between defrosts.
  • If a defrost start via data communication does not take place, the interval time will be used as max. time between defrosts.
  • When there is defrost with clock function or data communication, the interval time must be set for a somewhat longer period of time than the planned one, as the interval time will otherwise start a defrost which a little later will be followed by the planned one.
  • In connection with power failure the interval time will be maintained, and when the power returns the interval time will continue from the maintained value.
  • The interval time is not active when set to 0.
d03Def Interval (0=off)
Max. defrost duration

This setting is a safety time so that the defrost will be stopped if there has not already been a stop based on temperature or via coordinated defrost.

d04Max Def. time
Time staggering for defrost cut ins during start-up
  • The function is only relevant if you have several refrigeration appliances or groups where you want the defrost to be staggered in relation to one another. The function is furthermore only relevant if you have chosen defrost with interval start (d03).
  • The function delays the interval time d03 by the set number of minutes, but it only does it once, and this at the very first defrost taking place when voltage is connected to the controller.
  • The function will be active after each and every power failure.
d05Time Stagg.
Drip-off time

Here you set the time that is to elapse from a defrost and until the compressor is to start again. (The time when water drips off the evaporator).

d06DripOff time
Delay of fan start after defrost

Here you set the time that is to elapse from compressor start after a defrost and until the fan may start again. (The time when water is “tied” to the evaporator).

d07FanStartDel
Fan start temperature

The fan may also be started a little earlier than mentioned under “Delay of fan start after defrost”, if the defrost sensor S5 registers a lower value than the one set here.

d08FanStartTemp
Fan cut in during defrost

Here you can set whether fan is to operate during defrost. 0: Stopped (Runs during pump down)

  1. Running (stopped during “fan delay”)
  2. Running during pump down and defrost. After that stopped
d09FanDuringDef
Defrost sensor

Here you define the defrost sensor. 0: None, defrost is based on time 1: S5 2: S4

d10DefStopSens.
Pumpdown delay

Set the time where the evaporator is emptied of refrigerant prior to the defrost.

d16Pump dwn del.
Drain delay (only in connection with hotgas)

Set the time where the evaporator is emptied of condensed refrigerant after the defrost.

d17Drain del
Defrost on demand – aggregate refrigeration time

Set here is the refrigeration time allowed without defrosts. If the time is passed, a defrost will be started.

With setting = 0 the function is cut out.

d18MaxTherRunT
Defrost on demand – S5 temperature

The controller will follow the effectivity of the evaporator, and via internal calcula- tions and measurements of the S5 temperature it will be able to start a defrost when the variation of the S5 temperature becomes larger than required.

Here you set how large a slide of the S5 temperature can be allowed. When the value is passed, a defrost will start.

The function can only be used in 1:1 systems when the evaporating temperature will become lower to ensure that the air temperature will be maintained. In central systems the function must be cut out.

With setting = 20 the function is cut out

d19CutoutS5Dif.
Delay of the hot gas injection

Can be used when vales of the type PMLX and GPLX are used. Time is set so that the valve is closed completely before the hot gas is turned on.

d23
If you wish to see the temperature at the defrost sensor, push the controller’s lower- most button.Defrost temp.
If you wish to start an extra defrost, push the controller’s lowermost button for four seconds.

You can stop an ongoing defrost in the same way

Def Start

Here you can start a manual defrost

The LED on the controller’s front will indicate whether a defrost is going on.Defrost Relay

Here you can read the defrost relay status or you can force-control the relay in “Manual control” mode.

Hold After Def

Shows ON when the controller is operating with coordinated defrost.

Defrost State Status on defrost

1= pump down / defrost

FanFan control
Fan stopped at cut-out compressor

Here you can select whether the fan is to be stopped when the compressor is cut out

F01Fan stop CO

(Yes = Fan stopped)

Delay of fan stop when compressor is cut out

If you have chosen to stop the fan when the compressor is cut out, you can delay the fan stop when the compressor has stopped.

Here you can set the time delay.

F02Fan del. CO
Fan stop temperature

The function stops the fans in an error situation, so that they will not provide power to the appliance. If the defrost sensor registers a higher temperature than the one set here, the fans will be stopped. There will be re-start at 2 K below the setting.

The function is not active during a defrost or start-up after a defrost. With setting +50°C the function is interrupted.

F04FanStopTemp.
The LED on the controller’s front will indicate whether the fan is running.Fan Relay

Here you can read the fan relay status, or force-control the relay in “Manual control” mode.

HACCPHACCP
HACCP temperature

Here you can see the temperature measurement that transmits signal to the function

h01HACCP temp.
Last too high HACCP temperature was registered in connection with: (Value can be read out).

H01: Temperature exceeding during normal regulation.

H02: Temperature exceeding during power failure. Battery backup controls the times. H03: Temperature exceeding during power failure. No control of times.

h02
Last time the HACCP temperature was exceeded: Yearh03
Last time the HACCP temperature was exceeded: Monthh04
Last time the HACCP temperature was exceeded: Dayh05
Last time the HACCP temperature was exceeded: Hourh06
Last time the HACCP temperature was exceeded: Minuteh07
Last exceeding: Duration in hoursh08
Last exceeding: Duration in minutesh09
Peak temperature

The highest measured temperature will continuously be saved when the temperature exceeds the limit value in h12. The value can be read out until the next time the tem- perature exceeds the limit value. After that it is overwritten with the new measure- ments.

h10Max.temp.
Selection of function 0: No HACCP function

1: S3 and/or S4 used as sensor. Definition takes place in h14. 2: S5 used as sensor.

h11HACCP sensor
Alarm limit

Here you set the temperature value at which the HACCP function is to enter into force. When the value becomes higher than the set one, the time delay starts.

h12HACCP limit
Time delay for the alarm (only during normal regulation). When the time delay has been passed the alarm is activated.h13HACCP delay
Selection of sensors for the measuring

If the S4 sensor and/or the S3 sensor is used, the ratio between them must be set. At setting 100% only S4 is used. At setting 0% only S3 is used.

h14HACCP S4%
Internal defrosting schedule/clock function
(Not used if an external defrosting schedule is used via data communication.) Up to six individual times can be set for the defrost start throughout the day.
Defrost start, hour settingt01-t06
Defrost start, minute setting (1 and 11 belong together, etc.) When all t01 to t16 equal 0 the clock will not start defrosts.t11-t16
Real-time clock

Setting the clock is only necessary when there is no data communication.

In the event of a power failure of less than four hours, the clock function will be saved. When mounting a battery module the clock function can preserved longer.

There is also a date indication used for registration of temperature measurements.

Clock: Hour settingt07
Clock: Minute settingt08
Clock: Date settingt45
Clock: Month settingt46
Clock: Year settingt47
MiscellaneousMiscellaneous
Delay of output signal after start-up

Start-up after a power failure the controller’s functions can be delayed so that over- loading of the electricity supply network is avoided.

Here you can set the time delay.

o01DelayOfOutp.
Digital input signal – DI1

The controller has a digital input 1 which can be used for one of the following func- tions:

Off: The input is not used

  1. Status display of a contact function
  2. Door function. When the input is open it signals that the door is open. The refrig- eration and the fans are stopped. When the time setting in “A4” is passed, an alarm will be given and refrigeration will be resumed.
  3. Door alarm. When the input is open it signals that the door is open. When the time setting in “A4” is passed, there will be alarm.
  4. Defrost. The function is started with a pulse signal. The controller will register when the DI input is activated. The controller will then start a defrost cycle. If the signal is to be received by several controllers it is important that ALL connections are mounted the same way (DI to DI and GND to GND).
  5. Main switch. Regulation is carried out when the input is short-circuited, and regula- tion is stopped when the input is put in pos. OFF.
  6. Night operation. When the input is short-circuited, there will be regulation for night operation.
  7. Reference displacement when DI1 is short-circuited. Displacement with “r40”.
  8. Separate alarm function. Alarm will be given when the input is short-circuited.
  9. Separate alarm function. Alarm will be given when the input is opened. (For 8 and 9 the time delay is set in A27)
  10. Case cleaning. The function is started with a pulse signal. Cf. also description on page 4.
  11. Forced refrigeration at hotgas defrost when the input is short-circuited.
o02DI 1 Config.

Definition takes place with the nu- merical value shown to the left.

 

(0 = off)

 

 

 

DI state (Measurement)

The DI input’s present status is shown here. ON or OFF.

  • If the controller is built into a network with data communication, it must have an address, and the master gateway of the data communication must then know this address.
  • These settings can only be made when a data communication module has been mounted in the controller and the installation of the data communication cable has been finished.
  • This installation is mentioned in a separate document “RC8AC”.
  • The address is set between 1 and 60 (119), gateway determined
  • The address is sent to the gateway when the menu is set in pos. ON
  • IMPORTANT: Before you set o04, you MUST set o61. Otherwise you will be transmit- ting incorrect data.
After installation of a data communi- cation module the controller can be operated on an equal footing with the other controllers in ADAP-KOOL® refrigeration controls.
o03
o04
Access code 1 (Access to all settings)

If the settings in the controller are to be protected with an access code you can set a numerical value between 0 and 100. If not, you can cancel the function with setting 0.

(99 will always give you access).

o05
Sensor type

Normally a Pt 1000 sensor with great signal accuracy is used. But you can also use a sensor with another signal accuracy. That may either be a PTC 1000 sensor (1000 ohm) or an NTC sensor (5000 Ohm at 25°C).

All the mounted sensors must be of the same type.

o06SensorConfig Pt = 0

PTC = 1

NTC = 2

Display step

Yes: Gives steps of 0.5° No: Gives steps of 0.1°

o15Disp. Step = 0.5
Max. standby time after coordinated defrost

When a controller has completed a defrost it will wait for a signal which tells that the refrigeration may be resumed. If this signal fails to appear for one reason or another, the controller will itself start the refrigeration when this standby time has elapsed.

o16Max HoldTime
Select signal for the display S4%

Here you define the signal to be shown by the display. S3, S4, or a combination of the two.

With setting 0% only S3 is used. With 100% only S4.

o17Disp. S4%
Digital input signal – D2

The controller has a digital input 2 which can be used for one of the following func- tions:

Off: The input is not used.

  1. Status display of a contact function
  2. Door function. When the input is open it signals that the door is open. The refrig- eration and the fans are stopped. When the time setting in “A4” is passed, an alarm will be given and refrigeration resumed.
  3. Door alarm. When the input is open it signals that the door is open. When the time setting in “A4” is passed an alarm will be given.
  4. Defrost. The function is started with a pulse signal. The controller will register when the DI input is activated. The controller will then start a defrost cycle. If the signal is to be received by several controllers it is important that ALL connections are mounted the same way (DI to DI and GND to GND).
  5. Main switch. Regulation is carried out when the input is short-circuited, and regula- tion is stopped when the input is put in pos. OFF.
  6. Night operation. When the input is short-circuited, there will be regulation for night operation.
  7. Reference displacement when DI2 is short-circuited. Displacement with “r40”.
  8. Separate alarm function. Alarm will be given when the input is short-circuited.
  9. Separate alarm function. Alarm will be given when the input is opened.
  10. Case cleaning. The function is started with a pulse signal. Cf. also description on page 4.
  11. Forced refrigeration at hotgas defrost when the input is short-circuited.
  12. The input is used for coordinated defrost in conjunction with other controllers of the same type
o37DI2 config.
Configuration of light function (relay 4 in applications 2 and 6)
  1. The relay cuts in during day operation
  2. The relay to be controlled via data communication
  3. The relay to be controlled by the door switch defined in either o02 or o37 where the setting is selected to either 2 or 3. When the door is opened the relay will cut in. When the door is closed again there will be a time delay of two minutes before the light is switched off.
o38Light config
Activation of light relay

The light relay can be activated here, but only if defined in o38 with setting 2.

o39Light remote
Rail heat during day operation

The ON period is set as a percentage of the time

o41Railh.ON day%
Rail heat during night operation

The ON period is set as a percentage of the time

o42Railh.ON ngt%
Rail heat cycle

The period of time for the aggregate ON time + OFF time is set in minutes

o43Railh. cycle
Case cleaning
  • The status of the function can be followed here or the function can be started manu- ally.
  • 0 = Normal operation (no cleaning)
  • 1 = Cleaning with fans operating. All other outputs are Off. 2 = Cleaning with stopped fans. All outputs are Off.

If the function is controlled by a signal at the DI1 or DI2 input, the relevant status can be seen here in the menu.

o46Case clean
Selection of application

The controller can be defined in various ways. Here you set which of the 10 applica- tions is required. On page 6 you can see a survey of applications.

This menu can only be set when regulation is stopped, i.e. “r12” is set to 0.

o61— Appl. Mode (only output in Danfoss only)
Transfer a set of presetting to the controller

It is possible to select a quick setting of a number of parameters. It depends on whether an application or a room is to be controlled and whether defrost is to be stopped based on time or based on temperature. The survey can be seen on page 22. This menu can only be set when regulation is stopped, i.e. “r12” is set to 0.

 

After the setting the value will return to 0. Any subsequent adjustment/setting of parameters can be made, as required.

o62
Access code 2 (Access to adjustments)

There is access to adjustments of values, but not to configuration settings. If the set- tings in the controller are to be protected with an access code you can set a numeri- cal value between 0 and 100. If not, you can cancel the function with setting 0. If the function is used, access code 1 (o05) must also be used.

o64
Copy the controller’s present settings

With this function the controller’s settings can be transferred to a programming key. The key can contain up to 25 different sets. Select a number. All settings except for Application (o61) and Address (o03) will be copied. When copying has started the dis- play returns to o65. After two seconds you can move into the menu again and check whether the copying was satisfactory.

Showing of a negative figure spells problems. See the significance in the Fault Mes- sage section.

o65
Copy from the programming key

This function downloads a set of settings earlier saved in the controller. Select the relevant number.

All settings except for Application (o61) and Address (o03) will be copied. When copy- ing has started the display returns to o66. After two seconds you can move back into the menu again and check whether the copying was satisfactory. Showing of a nega- tive figure spells problems. See the significance in the Fault Message section.

o66
Save as factory setting

With this setting you save the controller’s actual settings as a new basic setting (the earlier factory settings are overwritten).

o67
– – – Night Setback 0=Day

1=Night

ServiceService
Temperature measured with S5 sensoru09S5 temp.
Status on DI1 input. on/1=closedu10DI1 status
Temperature measured with S3 sensoru12S3 air temp
Status on night operation (on or off) 1=closedu13Night Cond.
Temperature measured with S4 sensoru16S4 air temp
Thermostat temperatureu17Ther. air
Read the present regulation referenceu28Temp. ref.
Status on DI2 output. on/1=closedu37DI2 status
Temperature shown on displayu56Display air
Measured temperature for alarm thermostatu57Alarm air
** Status on relay for coolingu58Comp1/LLSV
** Status on relay for fanu59Fan relay
** Status on relay for defrostu60Def. relay
** Status on relay for railheatu61Railh. relay
** Status on relay for alarmu62Alarm relay
** Status on relay for lightu63Light relay
** Status on relay for valve in suction lineu64SuctionValve
** Status on relay for compressor 2u67Comp2 relay
*) Not all items will be shown. Only the function belonging to the selected applica- tion can be seen.
Fault messageAlarms
In an error situation the LED’s on the front will flash and the alarm relay will be acti- vated. If you push the top button in this situation you can see the alarm report in the display. If there are more keep on pushing to see them.

There are two kinds of error reports – it can either be an alarm occurring during the daily operation, or there may be a defect in the installation.

A-alarms will not become visible until the set time delay has expired.

E-alarms, on the other hand, will become visible the moment the error occurs. (An A alarm will not be visible as long as there is an active E alarm).

Here are the messages that may appear:

 

 

 

 

 

 

 

1 = alarm

A1: High temperature alarmHigh t. alarm
A2: Low temperature alarmLow t. alarm
A4: Door alarmDoor Alarm
A5: Information. Parameter o16 is expiredMax Hold Time
A15: Alarm. Signal from DI1 inputDI1 alarm
A16: Alarm. Signal from DI2 inputDI2 alarm
A45: Standby position (stopped refrigeration via r12 or DI input) (Alarm relay will not be activated)Standby mode
A59: Case cleaning. Signal from DI1 or DI2 inputCase cleaning
A60: High-temperature alarm for the HACCP functionHACCP alarm
Max. def time
E1: Faults in the controllerEKC error
E6: Fault in real-time clock. Check the battery / reset the clock.
E25: Sensor error on S3S3 error
E26: Sensor error on S4S4 error
E27: Sensor error on S5S5 error
When copying settings to or from a copying key with functions o65 or o66, the fol- lowing information may appear:
  • 0: Copying concluded and OK
  • 4: Copying key not correctly mounted
  • 5: Copying was not correct. Repeat copying 6: Copying to EKC incorrect. Repeat copying
  • 7: Copying to copying key incorrect. Repeat copying
  • 8: Copying not possible. Order number or SW version do not match 9: Communication error and timeout
  • 10: Copying still going on

(The information can be found in o65 or o66 a couple of seconds after copying has been started).

Alarm destinations
The importance of the individual alarms can be defined with a setting (0, 1, 2 or 3)
Operating status(Measurement)
The controller goes through some regulating situations where it is just waiting for the next point of the regulation. To make these “why is nothing happening” situations

visible, you can see an operating status on the display. Push briefly (1s) the upper but- ton. If there is a status code, it will be shown on the display.

The individual status codes have the following meanings:

EKC State:

(Shown in all menu displays)

S0: Regulating0
S1: Waiting for end of the coordinated defrost1
S2: When the compressor is operating it must run for at least x minutes.2
S3: When the compressor is stopped, it must remain stopped for at least x minutes.3
S4: The evaporator drips off and waits for the time to run out4
S10: Refrigeration stopped by main switch. Either with r12 or a DI-input10
S11: Refrigeration stopped by thermostat11
S14: Defrost sequence. Defrost in progress14
S15: Defrost sequence. Fan delay — water attaches to the evaporator15
S17: Door is open. DI input is open17
S20: Emergency cooling *)20
S25: Manual control of outputs25
S29: Case cleaning29
S30: Forced cooling30
S32: Delay on outputs during start-up32
S33: Heat function r36 is active33
Other displays:
non: The defrost temperature cannot be displayed. There is stop based on time
-d-: Defrost in progress / First cooling after defrost
PS: Password required. Set password

*) Emergency cooling will take effect when there is lack of signal from a defined S3 or S4 sensor. The regulation will continue with a registered average cutin frequency. There are two registered values – one for day operation and one for night operation.

Warning ! Direct start of compressors *
To prevent compressor breakdown parameter c01 and c02 should be set according to suppliers requirements or in general : Hermetic Compressors c02 min. 5 minutes
Semihermetic Compressors c02 min. 8 minutes and c01 min. 2 to 5 minutes ( Motor from 5 to 15 KW )
* ) Direct activating of solenoid valves does not require settings different from factory (0)

Operation

Display
The values will be shown with three digits, and with a setting you can determine whether the temperature are to be shown in °C or in °F.

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (22)

Light-emitting diodes (LED) on front panel
HACCP = HACCP function is active
The other LED’s on the front panel will light up when the belong-ing relay is activated.

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (23)

The light-emitting diodes will flash when there is an alarm.
In this situation you can download the error code to the display and cancel/sign for the alarm by giving the top knob a brief push.

Defrost
During defrost a –d- is shown in the display. This view will con-tinue up till 15 min. after the cooling has resumed.
However the view of –d- will be discontinued if:

  • The temperature is suitable within the 15 minutes
  • The regulation is stopped with “Main Switch”
  • A high temperature alarm appears

The buttons
When you want to change a setting, the upper and the lower buttons will give you a higher or lower value depending on the button you are pushing. But before you change the value, you must have access to the menu. You obtain this by pushing the upper button for a couple of seconds – you will then enter the col-umn with parameter codes. Find the parameter code you want to change and push the middle buttons until value for the parameter is shown. When you have changed the value, save the new value by once more pushing the middle button.

Examples

Set menu

  1. Push the upper button until a parameter r01 is shown
  2. Push the upper or the lower button and find that parameter you want to change
  3. Push the middle button until the parameter value is shown
  4. Push the upper or the lower button and select the new value
  5. Push the middle button again to freeze the value.

Cutout alarm relay / receipt alarm/see alarm code

  • Push short the upper button
    If there are several alarm codes they are found in a rolling stack. Push the uppermost or lowermost button to scan the rolling stack.

Set temperature

  1. Push the middle button until the temperature value is shown
  2. Push the upper or the lower button and select the new value
  3. Push the middle button again to conclude the setting.

Reading the temperature at defrost sensor
Push short the lower button

Manuel start or stop of a defrost
Push the lower button for four seconds.(Though not for application 4).

See HACCP registration

  1. Give the middle button a long push until h01 appears
  2. Select required h01-h10
  3. See value by giving the middle button a short push

Get a good start
With the following procedure you can start regulation very quick-ly:

  1. Open parameter r12 and stop the regulation (in a new and not previously set unit, r12 will already be set to 0 which means stopped regulation.)
  2. Select electric connection based on the drawings on page 6
  3. Open parameter o61 and set the electric connection number in it
  4. Now select one of the preset settings from the table on page 22.
  5. Open parameter o62 and set the number for the array of preset- tings. The few selected settings will now be transferred to the menu.
  6. Open parameter r12 and start the regulation
  7. Go through the survey of factory settings. The values in the grey cells are changed according to your choice of settings. Make any necessary changes in the respective parameters.
  8. For network. Set the address in o03 and then transmit it to the gateway/system unit with setting o04.

HACCP
This function will follow the appliance temperature and sound an alarm if the set temperature limit is exceeded. The alarm will come when the time delay has elapsed.
When the temperature exceeds the limit value it will continuously be registered and the peak value will be saved until the later rea-dout. Saved together with the value will be the time and duration of the temperature exceeding.

Examples of temperature exceeding:

Exceeding during normal regulation

 

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (24)

Exceeding in connection with power failure where the controller can keep on registering the time performance.

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (25)

Exceeding in connection with power failure when the controller has lost its clock function and hence also its time performance.

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (26)

The readout of the various values in the HACCP function can take place with a long push on the middle button.
The readouts are, as follows:

  • h01: The temperature
  • h02: Readout of the controller’s status when temperature was exceeded:
    • H1 = normal regulation.
    • H2 = power failure. Times are saved.
    • H3 = power failure. Times not saved.
    • h03: Time. Year
    • h04: Time. Month
    • h05: Time: Day
    • h06: Time. Hour
    • h07: Time. Minute
    • h08: Duration in hours
    • h09: Duration in minutes
    • h10: The registered peak temperature
      (Setup of the function takes place just like the other setups. See menu survey on the next page).

Menu survey

ParametersEL-diagram number (page 6)Min.-

value

Max.-

value

Factory

setting

Actual

setting

FunctionCodes12345678910
Normal operation
Temperature (set point)-50.0°C50.0°C2.0°C
Thermostat
Differential***r010.1 K20.0K2.0 K
Max. limitation of setpoint setting***r02-49.0°C50°C50.0°C
Min. limitation of setpoint setting***r03-50.0°C49.0°C-50.0°C
Adjustment of temperature indicationr04-20.0 K20.0 K0.0 K
Temperature unit (°C/°F)r05°C°F°C
Correction of the signal from S4r09-10.0 K+10.0 K0.0 K
Correction of the signal from S3r10-10.0 K+10.0 K0.0 K
Manual service, stop regulation, start regulation (-1, 0, 1)r12-110
Displacement of reference during night operationr13-10.0 K10.0 K0.0 K
Definition and weighting, if applicable, of thermostat sensors

– S4% (100%=S4, 0%=S3)

r150%100%100%
The heating function is started a number of degrees below the

thermostats cutout temperature

r36-15.0 K-3.0 K-15.0 K
Activation of reference displacement r40r39OFFONOFF
Value of reference displacement (activate via r39 or DI)r40-50.0 K50.0 K0.0 K
Alarm
Delay for temperature alarmA030 min240 min30 min
Delay for door alarm***A040 min240 min60 min
Delay for temperature alarm after defrostA120 min240 min90 min
High alarm limit***A13-50.0°C50.0°C8.0°C
Low alarm limit***A14-50.0°C50.0°C-30.0°C
Alarm delay DI1A270 min240 min30 min
Alarm delay DI2A280 min240 min30 min
Signal for alarm thermostat. S4% (100%=S4, 0%=S3)A360%100%100%
Compressor
Min. ON-timec010 min30 min0 min
Min. OFF-timec020 min30 min0 min
Time delay for cutin of comp.2c050 sec999 sec0 sec
Compressor relay 1 must cutin and out inversely

(NC-function)

c300

OFF

1

ON

0

OFF

Defrost
Defrost method (none/EL/GAS/BRINE)d01nobriEL
Defrost stop temperatured020.0°C25.0°C6.0°C
Interval between defrost startsd030 hours240

hours

8 hours
Max. defrost durationd040 min180 min45 min
Displacement of time on cutin of defrost at start-upd050 min240 min0 min
Drip off timed060 min60 min0 min
Delay for fan start after defrostd070 min60 min0 min
Fan start temperatured08-15.0°C0.0°C-5.0°C
Fan cutin during defrost

0: Stopped

1: Running

2: Running during pump down and defrost

d09021
Defrost sensor (0=time, 1=S5, 2=S4)d10020
Pump down delayd160 min60 min0 min
Drain delayd170 min60 min0 min
Max. aggregate refrigeration time between two defrostsd180 hours48 hours0 hours
Defrost on demand – S5 temperature’s permitted variation dur-

ing frost build-up. On central plant choose 20 K (=off)

d190.0 K20.0 k20.0 K
Delay of hot gas defrostd230 min60 min0 min
Fan
Fan stop at cutout compressorF01noyesno
Delay of fan stopF020 min30 min0 min
Fan stop temperature (S5)F04-50.0°C50.0°C50.0°C
HACCP
Actual temperature measurement for the HACCP functionh01
Last registered peak temperatureh10
Selection of function and sensor for the HACCP function. 0 = no

HACCP function. 1 = S4 used (maybe also S3). 2 = S5 used

h11020
Alarm limit for the HACCP functionh12-50.0°C50.0°C8.0°C
Time delay for the HACCP alarmh130 min.240 min.30 min.
Select signal for the HACCP function. S4% (100% = S4, 0% = S3)h140%100%100%
Real time clock
Six start times for defrost. Setting of hours.

0=OFF

t01-t060 hours23 hours0 hours
Six start times for defrost. Setting of minutes.

0=OFF

t11-t160 min59 min0 min
Clock – Setting of hours***t070 hours23 hours0 hours
Clock – Setting of minute***t080 min59 min0 min
Clock – Setting of date***t451311
Clock – Setting of month***t461121
Clock – Setting of year***t470990
Miscellaneous
Delay of output signals after power failureo010 s600 s5 s
12345678910
Input signal on DI1. Function:

0=not used. 1=status on DI1. 2=door function with alarm when open. 3=door alarm when open. 4=defrost start (pulse-signal). 5=ext.main switch. 6=night operation 7=change reference (activate r40). 8=alarm function when closed. 9=alarm function when open. 10=case cleaning (pulse signal). 11=forced cooling at hot gas defrost.

o021110
Network addresso0302400
On/Off switch (Service Pin message)

IMPORTANT! o61 must be set prior to o04

o04OFFONOFF
Access code 1 (all settings)o0501000
Used sensor type (Pt /PTC/NTC)o06PtntcPt
Display step = 0.5 (normal 0.1 at Pt sensor)o15noyesno
Max hold time after coordinated defrosto160 min60 min20
Select signal for display view. S4% (100%=S4, 0%=S3)o170%100%100%
Input signal on DI2. Function:

(0=not used. 1=status on DI2. 2=door function with alarm when open. 3=door alarm when open. 4=defrost start (pulse-signal). 5=ext. main switch 6=night operation 7=change reference (activate r40). 8=alarm function when closed. 9=alarm function when open. 10=case cleaning (pulse signal). 11=forced cooling at hot gas defrost.). 12=coordinated defrost)

o370120
Configuration of light function (relay 4)

1=ON during day operation. 2=ON / OFF via data communica- tion. 3=ON follows the DI-function, when DI is selected to door function or to door alarm

o38131
Activation of light relay (only if o38=2)o39OFFONOFF
Rail heat On time during day operationso410%100%100
Rail heat On time during night operationso420%100%100
Rail heat period time (On time + Off time)o436 min60 min10 min
Case cleaning. 0=no case cleaning. 1=Fans only. 2=All output

Off.

***o46020
Selection of EL diagram. See overview page 6*o611101
Download a set of predetermined settings. See overview next

page.

*o62060
Access code 2 (partly access)***o6401000
Save the controllers present settings to the programming key.

Select your own number.

o650250
Load a set of settings from the programming key (previously

saved via o65 function)

o660250
Replace the controllers factory settings with the present set-

tings

o67OFFOnOFF
Service
Status codes are shown on page 17S0-S33
Temperature measured with S5 sensor***u09
Status on DI1 input. on/1=closedu10
Temperature measured with S3 sensor***u12
Status on night operation (on or off) 1=closed***u13
Temperature measured with S4 sensor***u16
Thermostat temperatureu17
Read the present regulation referenceu28
Status on DI2 output. on/1=closedu37
Temperature shown on displayu56
Measured temperature for alarm thermostatu57
Status on relay for cooling**u58
Status on relay for fan**u59
Status on relay for defrost**u60
Status on relay for railheat**u61
Status on relay for alarm**u62
Status on relay for light**u63
Status on relay for valve in suction line**u64
Status on relay for compressor 2**u67

*) Can only be set when regulation is stopped (r12=0)
**) Can be controlled manually, but only when r12=-1
***) With access code 2 the access to these menus will be limited

Factory setting
If you need to return to the factory-set values, it can be done in this way:

  • Cut out the supply voltage to the controller
  • Keep both buttons depressed at the same time as you recon nect the supply voltage
Auxiliary table for settings (quick-setup)CaseRoom
Defrost stop on timeDefrost stop on S5Defrost stop on timeDefrost stop on S5
Preset settings (o62)123456
Temperature (SP)4°C2°C-24°C6°C3°C-22°C
Max. temp. setting (r02)6°C4°C-22°C8°C5°C-20°C
Min. temp. setting (r03)2°C0°C-26°C4°C1°C-24°C
Sensor signal for thermostat. S4% (r15)100%0%
Alarm limit high (A13)10°C8°C-15°C10°C8°C-15°C
Alarm limit low (A14)-5°C-5°C-30°C0°C0°C-30°C
Sensor signal for alarm funct.S4% (A36)100%0%
Interval between defrost (d03)6 h6h12h8h8h12h
Defrost sensor: 0=time, 1=S5, 2=S4 (d10)011011
DI1 config. (o02)Case cleaning (=10)Door function (=3)
Sensor signal for display view S4% (017)100%0%

Override
The controller contains a number of functions that can be used to-gether with the override function in the master gateway / System Manager.

 

Function via data communication

 

Functions to be used in the gateway’s override function

 

Used parameter in AK-CC 210

Start of defrostingDefrost control Time schedule– – – Def.start
 

Coordinated defrost

 

Defrost control

 

– – – HoldAfterDef u60 Def.relay

 

Night setback

 

Day/night control Time schedule

 

– – – Night setbck

Light controlDay/night control Time scheduleo39 Light Remote

Ordering

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (27)

Connections

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (28)

Power supply
230 V a.c.

Sensors
S3 and S4 are thermostat sensors.
A setting determines whether S3 or S4 or both of them are to be used.
S5 is a defrost sensor and is used if defrost has to be stopped based on temperature.

Digital On/Off signals
A cut-in input will activate a function. The possible functions are described in menus o02 and o37.

External display
Connection of display type EKA 163A (EKA 164A).

Relays
The general uses are mentioned here. See also page 6 where the different applications are shown.

  • DO1: Refrigeration. The relay will cut in when the controller de-mands refrigeration
  • DO2: Defrost. The relay will cut in when defrost is in progress
  • DO3: For either fans or refrigeration 2
    Fans: The relay will cut in when the fans have to operate Refrigeration 2: The relay will cut in when refrigeration step 2 has to be cut in
  • DO4: For either alarm, rail heat, light or hotgas defrost Alarm: Cf. diagram. The relay is cut in during normal opera-tion and cuts out in alarm situations and when the controller is dead (de-energised)
    Rail heat: The relay cuts in when rail heat is to operate
    Light: The relay cuts in when the light has to be switched on Hotgas defrost: See diagram. The relay will cut out when defrost has to be done

Data communication
The controller is available in several versions where data com-munication can be carried out with one of the following systems: MOD-bus or LON-RS485.
If data communication is used, it is important that the installation of the data communication cable is performed correctly.
See separate literature No. RC8AC…

Electric noise
Cables for sensors, DI inputs and data communication must be kept separate from other electric cables:

  • Use separate cable trays
  • Keep a distance between cables of at least 10 cm
  • Long cables at the DI input should be avoided

Coordinated defrost via cable connections

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (29)

The following controllers can be connected up in this way:

  • AK-CC 210, AK-CC 250, AK-CC 450,
    AK-CC 550
  • Max. 10.

Refrigeration is resumed when all controllers have “released” the signal for defrost.

Coordinated defrost via data communication

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (30)

Data

Supply voltage230 V a.c. +10/-15 %. 2.5 VA, 50/60 Hz
Sensors 3 pcs off eitherPt 1000 or

PTC 1000 or

NTC-M2020 (5000 ohm / 25°C)

 

 

 

Accuracy

Measuring range-60 to +99°C
 

Controller

±1 K below -35°C

±0.5 K between -35 to +25°C

±1 K above +25°C

Pt 1000 sensor±0.3 K at 0°C

±0.005 K per grad

DisplayLED, 3-digits
External displayEKA 163A
 

Digital inputs

Signal from contact functions Requirements to contacts: Gold plating Cable length must be max. 15 m

Use auxiliary relays when the cable is longer

Electrical con- nection cableMax.1,5 mm2 multi-core cable
 

 

 

 

 

 

 

Relays*

CE

(250 V a.c.)

UL *** (240 V a.c.)
DO1.

Refrigeration

8 (6) A10 A Resistive 5FLA, 30LRA
DO2. Defrost8 (6) A10 A Resistive 5FLA, 30LRA
 

DO3. Fan

 

6 (3) A

6 A Resistive 3FLA, 18LRA

131 VA Pilot

duty

 

DO4. Alarm

4 (1) A

Min. 100 mA**

4 A Resistive

131 VA Pilot duty

 

 

Environments

0 to +55°C, During operations

-40 to +70°C, During transport

20 – 80% Rh, not condensed
No shock influence / vibrations
DensityIP 65 from front.

Buttons and packing are imbedded in the front.

Escapement reserve for the clock 

4 hours

Approvals

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (32)

EU Low Voltage Directive and EMC demands re CE- marking complied with

LVD tested acc. EN 60730-1 and EN 60730-2-9, A1, A2

EMC tested acc. EN61000-6-3 and EN 61000-6-2

Danfoss-AK-CC-210-Controller-For-Temperature-Control- (31)

  • * DO1 and DO2 are 16 A relays. The mentioned 8 A can be increased up to 10 A, when the ambient temperature is kept below 50°C. DO3 and DO4 are 8 A relays. Max. load must be kept.
  • ** Gold plating ensures make function with small contact loads
  • *** UL-approval based on 30000 couplings.

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alternations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respecitve companies. Danfoss and Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

User Guide RS8EP602 © Danfoss 2018-11

FAQ

  • Q: How many thermostat sensors can be connected to the AK-CC 210 controller?
    A: Up to two thermostat sensors can be connected.
  • Q: What functions can the digital inputs serve?
    A: The digital inputs can be used for case cleaning, door contact with alarm, starting a defrost cycle, coordinated defrost, change-over between two temperature references, and retransmission of contact position via data communication.

Documents / Resources

Danfoss AK-CC 210 Controller For Temperature Control [pdf] User Guide
AK-CC 210 Controller For Temperature Control, AK-CC 210, Controller For Temperature Control, For Temperature Control, Temperature Control

References

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