Instruction Manual for Danfoss models including: FR12 VACON NXP Air Cooled, FR12, VACON NXP Air Cooled, NXP Air Cooled, Air Cooled, Cooled

VACON NXP IP54 Control box manual

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AN450066112798en-000201
vacon® nx
ac drives
ip54 control box installation instructions

vacon · 1

index

Document code: DPD01614A Date: 1.7.2014

1. CONTENTS OF THE DELIVERY............................................................................................ 2
2. INSTALLATION ................................................................................................................... 3 2.1 Optic fibre cable, signal listing and connections ....................................................................... 5 2.2 Cable bushing diameters ........................................................................................................... 6

24-hour support +358 (0)40 837 1150 · Email: vacon@vacon.com

2 · vacon
1. CONTENTS OF THE DELIVERY
2 1

CONTENTS OF THE DELIVERY
3

5

4

Figure 1. Contents of the IP 54 control box delivery

1 IP54 control box 2 IP54 cable entry grommet plates 3 Grease for the grommet plates 4 Screws (4x10)

5 Plastic pins

1

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INSTALLATION

vacon · 3

2. INSTALLATION
These instructions guide you through the installation of the IP54 control box that you have purchased for your FR12, FR14, FI12, FI14, CH64 or CH74 size frequency converter.

2. Connect the fibre optic cables. Push carefully the cables into the cellfoam bushings

1. IP54 control box bottom plate with starcoupler board

3. Each fibre optic cable has a number 1...8 and 11...18 marked on the cable shield at both cable ends. Connect each cable to the connectors marked with the same number on the starcoupler board. The list of the optic signals can be found in chapter 2.1

5. Close the cover by pushing it carefully down so that the D-connector connects thoroughly.

6. Attach the cover with four screws (tightening torque 1,5 nm)

4. Connect the 24 V cable and lead it through the bushing as shown in the figure.

7. Apply a thin layer of grease to the cellfoam washers

8. Push the cellfoam washer into the guides in the enclosure.

9. Open the bushing for the cable. Pull away the right size of piece according to the cable size (in this figure 8 mm).

24-hour support +358 (0)40 837 1150 · Email: vacon@vacon.com
2

4 · vacon

INSTALLATION

10. Push the cable to the bushing. Make sure that the cellfoam surrounds the cable tightly.

11. Attach the cable to the washer with a plastic binder

12. Apply some grease to the upper cellfoam washer and push it to its place.

13. Attach the seal around the RS485 connector.

14. Attach the cover plate with four screws

15. Seal the holes with a piece of tape and attach the RS485 cable

16. Push the plastic pins to the unused cable entries .

2

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INSTALLATION 2.1 Optic fibre cable, signal listing and connections

vacon · 5

Star coupler board on control unit

H8 Trip signal from power module 1

H8

H7 VaconBus data from ASIC 1 to control board

H7

H6 VaconBus data from control board to ASIC 1

H10

H5 ADC synchronization, power module 1

H6 H11

H4 Phase W control, power module 1

H5

H3 Phase V control, power module 1

H12 H4

H2 Phase U control, power module 1

H13

H1 Gate control enable, power module 1

H3

H2
H18 Trip signal from power module 2

H17 VaconBus data from ASIC 2 to control board

H1

H16 VaconBus data from control board to ASIC 2

H15 ADC synchronization, power module 2

H18

H14 Phase W control, power module 2

H17

H13 Phase V control, power module 2

H16

H12 Phase U control, power module 2 H11 Gate control enable, power module 2

H15

H14

H23 Feedback phase W H22 Feedback phase V

H13

H21 Feedback phase U

H12

H11

H23 H22 H21

Figure 2. Internal fibre cable connections

Terminals on ASIC board of power module 1

H1 H1 H2 H2 H3
H4 H3 H5 H4 H6 H5 H7

Gate control enable Phase U control Phase V control Phase W control ADC synchronization VaconBus data from control board to ASIC VaconBus data from ASIC to control board

H6
Terminals on FB board of power module 1
H7 H10 Trip signal
H11 Feedback phase U
H1 H12 Feedback phase V H2 H13 Feedback phase W

H3 Terminals on ASIC board of power module 2

H4 H1 H5 H2
H3 H6 H4
H7 H5 H6
H7

Gate control enable Phase U control Phase V control Phase W control ADC synchronization VaconBus data from control board to ASIC VaconBus data from ASIC to control board

H10 Terminals on FB board of power module 2
H10 Trip signal

24-hour support +358 (0)40 837 1150 · Email: vacon@vacon.com
2

6 · vacon 2.2 Cable bushing diameters
Figure 3. Cable bushing diameter

INSTALLATION

2

Tel. +358 (0)201 2121 · Fax +358 (0)201 212 205

Find your nearest Vacon office on the Internet at:
www.vacon.com

Manual authoring: documentation@vacon.com
Vacon Plc. Runsorintie 7 65380 Vaasa Finland
Subject to change without prior notice © 2014 Vacon Plc.

Document ID:
Rev. A Sales code: DOC-INSIP54BOX+DLUK



References

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