Руководство пользователя системы маркировки красителем HARVEST TEC 845 RFV

845 RFV Dye Marking System

РУКОВОДСТВО ПОЛЬЗОВАТЕЛЯ Модель 845
RFV Dye Marking System
845 6/22

HARVEST TEC 845 СОДЕРЖАНИЕ

Introduction & Tools Needed Installation of Dye Sprayer Tank Assembly Dye Sprayer System Wiring Diagrams
1. Wiring Diagram for use with Bale Identification System 2. Wiring Diagram for use with Automatic Applicator 3. Wiring Diagram for use with Moisture Only System Installation of Plumbing & Wiring 1. Mounting Tip Assembly 2. Plumbing Diagram Filling Tank, First Time & Annual Startup Operation Instructions Automatic or Manual Mode Common Questions About the 845 Troubleshooting Maintenance Parts Breakdown
Notes Warranty

СТР
3 4 5-7 5 6 7 8-10 9 10 11 12 12 13 13 14
15 16

2

Введение
Congratulations on purchasing a Harvest Tec Model 845 RFV Dye Marking System. This system is an accessory to the 600 Series System with the RFV Calculator. It will allow you to visibly mark the RFV range a bale falls within. The system includes the tank, pumps, plumbing mounting hardware and necessary cables. If you have questions on installation or operation of this system please contact your local authorized dealer for additional assistance. A complete parts breakdown is located in the back of this manual. All parts can be ordered through your dealer.
Необходимые инструменты
– Standard wrench set – Standard socket set
- молоток
– Metal drilling tools – Center punch – Tape measure – Straight edge – Marker
3

Installation of Dye Sprayer Tank Assembly
Installation of Mounting Bracket & Tank Locate the tank and mounting bracket assembly. Looking at Figures 1 and 2, decide which recommend mounting location will be the most convenient and work best for the user.
1. Once tank mounting location is decided, mark and drill the four 3/8″ mounting holes. 2. Fasten the mounting bracket to the baler using the 5/16″ hardware provided.
Figure 1. New Holland BB330 & BB340
Figure 2. Massey Ferguson, Hesston, Challenger 4

Dye Sprayer System Wiring Diagrams
1. System Wiring Diagram for use with Bale Identification System
Locate the wiring harness (006-5650FM) supplied in the 845 RFV Dye Marking Kit. Remove the green terminating resistor from the tagger module and connect one end of the harness into the open port. If the system does not have a tagger installed, see following page. Connect the harness to the Tagger Control, route and fasten the remaining harness securely to the baler leading to the RFV Dye Marker Module. Connect the wiring harness into the module as shown in the diagram below. Make sure the green terminating resister that was taken off of the tagger is now plugged into the open port on the RFV Dye Marker module. The bottom of the module should have the 006-5650FM harness, the green terminating resistor, and the pump leads on the bottom side (not shown).

Датчик приближения (2X)

Сборка звездообразного колеса (2X)

006-7303S

006-4641

Привязь для измерения влажности/скорости тюков 006-7303H

Marker Module 006-5678

Датчик конца тюка 006-7400

(Green) Resistor 006-5650Z

Антенна 006-8601

Tagдает

TagЖгут управления ger
006-5650F

Dye Marker harness 006-5650FM

TagГер Управление 006-5673

Harvest Tec 600
процессор

*****Make sure terminating resister is on RFV Dye Marker Module***** 5

2. System Wiring Diagram for use with Automatic Applicator

If the system does not have a tagger, remove the green terminating resistor from the pump controller and plug the end of the harness into the open port. If the system does not have a pump controller, see following page. Connect one end of the harness (006-5650FM) to the pump controller into the modular port. Route and fasten the remaining harness securely to the baler leading to the RFV Dye Marker Module. Connect the wiring harness into the RFV module as shown in the diagram below. Make sure the green terminating resister that was taken off of the pump controller is plugged into the RFV Dye Marker module. The bottom of the module should have the 006-5650FM harness, the green terminating resistor, and the pump leads on the bottom side (not shown).

Star Wheel Assembly (2X) 006-4641

Датчик приближения (2X)

006-7303S

Система контроля влажности/скорости тюков

006-7303H

Датчик конца тюка 006-7400

Расходомер 006-4725А
Жгут насоса 006-4660Z

Контроллер насоса 006-5672

Процессор Harvest Tec 500/600

Marker Module 006-5678
(Green) Resistor 006-5650Z

Жгут проводов контроллера насоса 006-5650FM

Dye Marker harness 006-5650FM
*****Make sure terminating resister is on RFV Dye Marker Module*****
6

3. System Wiring Diagram for use with Moisture Only Systems
If the system does not have a pump controller, remove the green terminating resistor from the Pump Controller port on the Dual Channel Processor and plug the harness (006-5650FM) into that open port (shown below). Once connected, route and fasten the remaining harness securely to the baler leading to the RFV Dye Marker Module. Ensure the harness is long enough to connect the DCP and RFV module before securing (see note below). Make sure the green terminating resister that was taken off of the DCP is plugged into the open port on the RFV Dye Marker module. The bottom of the RFV module should have the 006-5650FM harness, the green terminating resistor, and the pump leads on the bottom side (not shown).
Двухканальный процессор (DCP) 600 Moisture Kit 006-6671LS
006-5650FM Harness
*****Make sure terminating resister (green) is on RFV Dye Marker Module*****
Note: If you have a moisture only kit on a new CNH baler, you may need to order a 006-5650F4M harness to give you the necessary length from the DCP to the RFV Module. Contact your local dealer to order if needed.
7

Installation of Plumbing & Wiring
Harvest Tec recommends that both tip brackets are mounted directly off the back of the bale chamber. Specific mounting location will vary between balers, but the universal mounting brackets (001-2501F) will be used to mount on each baler.
1. Once you have the tank and mounting bracket securely fastened to the baler, locate the tip mount assembly pictured on right. With the right angled mounting brackets connected to the tip assembly, locate and mark the holes to be drilled on the back post of the bale chamber. Suggested location would spray the top mark about 5 inches from the top of the bale. With four holes marked on each side, drill ¼” holes and attach the mounting brackets with 5/16″ x 1″ self-tapping screws. See picture on page 10 for exampим.
2. Once the nozzle holders are fastened to the baler, route the 3/8″ hose from the pumps to the end of the bale chamber. At that point, use the supplied hose barb tee and run one hose to each tip. There are colored dots to be sure the proper hose is connected to the proper pump. Pump 1 will be on the left when looking at the pump manifold. Make sure to fasten the hose securely using zip ties and hose clamps provided. Avoid pinching the lines.
*****Keep from routing the hose in the way of moving parts on the baler*****

003-ЭЛ1438

001-2501F

004-1207H

004-1207W

004-1207V
Нейлоновые шайбы
004-4721 004-1203-100 004-TX-VS-2
004-4723

001-2501E

8

Mounting Tip Assembly
The picture below shows the recommended mounting proximity of the RFV dye marker tip assembly. It is recommended that the tips be mounted 3-4″ from the bale. This adjustment can be made by loosening the bolts on the slotted tip mount bracket and adjusting accordingly. If it is desired to have a wider or narrower mark applied, adjust as needed.
9

Plumbing diagram
Танк 005-9019 гг.

3 ­ Way Valve 002-2213

Elbow Fitting 003-EL3438
Фильтр 002-4314
3/8″ Hose 002-9003AS
Pump 007-4120LF

Hose Barb Tee
003-T3838

10

Filling Tank, First Time & Annual Startup
1. Filling the tank Remove tank lid from the 5 gallon tank. Make sure the tank is clean and completely empty.
Mix the Dye (009-0801) with water inside the Dye bottle. Make sure that the bottle is shaken vigorously so that the dye completely dissolves. Once the solution is mixed, add it to the 5 gallon tank and fill tank with water.
2. First Time and Annual Startup Once the tank has been filled, the plumbing lines will need to be primed. Hold the first priming
button until all of the air is flushed out of the lines and there is a steady stream of liquid coming from both tips. Repeat this process for both the second and third priming buttons.
***NOTE: The system will need to be primed every time the system is run out of Dye***
3. Turning the sprayer on and adjusting spray ranges The Dye Sprayer Marker will only be active when it is turned on in your 600 or 665 applicator
menu. When turned on, you can adjust the RFV Ranges at which you would like the system to mark one, two or three lines on the bale being discharged from the chute. The adjustments to the RFV ranges will be made by entering “Setup Mode” “Baling Rate Setup” “RFV” and then setting the ranges as desired. The levels will come preset with levels 1, 2 and 3 spraying at RFV readings 150, 170 and 190 The sprayer can be turned on and off by entering `Setup Mode’ `Bale ID Setup’ and then X to turn off, or to turn on. Refer to Figures below.
11

Operating Instructions for Automatic or Manual Mode
Auto & Manual mode will automatically mark bales with dye if dye sprayer is turned on, your RFV ranges are set, and there must be a RFV sample value in the RFV menu as well.
. (Each bale RFV is displayed on the Auto Mode screen as shown below)
Common Question about the 845
1. How do I set up the system to begin marking Bales? To activate the RFV marker enter the `Setup Mode’ screen. Select the Baling Rate screen and adjust the RFV ranges to the levels at which you would like the system to mark your bales. See page 11 for additional setup information.
2. Is the marking dye safe for livestock consumption? The DSM uses blue-colored, food-grade dye and is safe for all livestock.
3. How do I bleed the air out of the lines properly? Press the 3 priming buttons on the DSM until the air is pushed out of the lines and there is a consistent uniform spray pattern coming from the tips.
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Решение Проблем
Problem The tips are not spraying Dye

Possible Cause 1. The system is out of dye.
2. There is air in the lines, preventing a steady mist coming from the tips.
3. Damaged/pinched hose.
4. Tip is plugged.
5. Alarm is set too high.
6. The system has not seen enough bales to begin spraying.

Решения
1. Check the tank for solution. If the tank is empty, refill and bleed air out of the lines.
2. Remove the tips from the check valves and using the priming button bleed the air out of the lines.
3. Inspect all the hose making sure the lines are damaged or pinched.
4. Removed the tip from the bushing and inspect, clean if needed.
5. Lower the alarm level to the MC at with the user would like to have the bales marked.
6. Bale at least 5 to 10 bales initially or with a new job to ensure the system calculations have time to begin spraying.

Техническое обслуживание
1. For winter storage, drain all of the liquid out of the lines, tank, and pumps.

Communication harness to Dye Sprayer Module

Контакт 1 Красный

может 12 вольт

Pin 2 Red 8 GA Battery 12 volt

Контакт 3 Серый

Щит

Контакт 4 Зеленый

Can channel OH in

Контакт 5 Желтый

Can channel OL in

Контакт 6 Синий

Can channel OH out

Контакт 7 Оранжевый

Can channel OL out

Контакт 8 Черный

Может заземлить

Pin 9 Black 8 ga Battery ground

Контакт 10 Не используется

13

Parts Breakdown for Model 845

2

3

4

10

1 5

9

8

7

6

11

15 16

17

18

14

19 20

21 22
23 24

12 13

Ref Description 1 DSM Mounting Bracket 2 Tank 3 Tank Cap 4 Dye Sprayer Module 5 Elbow Fitting 6 3-Way Valve 7 Pump 8 Single Pump Mount 9 Main Pump Mount 10 RFV Module Harness 11 Rubber Hose 12 3-Way Barb Tee 13 Hose Clamp 14 Dye Marker Tip Mount 15 Dye Marker Mount Bkt 16 1/4″ x 3/8″ Elbow

Часть#

Кол-во

001-2501A

1

005-9210D

1

005-9022C

1

006-5678

1

003-EL3438 1

002-2213

1

007-4120LF 3

001-2501C

2

001-2501B

1

006-5650FM 1

002-9003AS 60ft

003-T3838

3

002-9002

19

001-2501E

1

001-2501F

2

003-EL1438 3

№ Описание

Часть#

Кол-во

17 Female Disconnect 004-1207H

3

18 Стиральная машинка

004-1207 Вт 3

19 Обратный клапан

004-1207V

3

20 Nylon Washers

аппаратные средства

6

21 Корпус сопла

004-4721

3

22 Tip Strainer ­ 100

004-1203-100 3

23 Nozzle Tip – White 004-TX-VS-2 3

24 Крышка сопла

004-4723

3

NP Tank Cap Gasket

005-9022CG 1

NP Filter Bowl Assembly 002-4314

1

NP Jiffy Clip

008-9014

2

NP All Hose Barb Elbow 003-EL38

1

NP Hose Barb from Valve 003-A3838

2

NP Hose Barb Elbow-Filter 003-EL1438 1

NP 1/4″ NPT to 3/8″ NPT 003-M3814

1

**Tip Assembly Breakdowns found on Page 8**

14

ООО "ХарвестТек". Соглашение о гарантии и ответственности
Харвест Тех, ООО. отремонтирует или заменит компоненты, в которых будут обнаружены дефекты, в течение 12 месяцев с даты изготовления. Ни при каких обстоятельствах эта гарантия не распространяется на компоненты, которые, по мнению Harvest Tec, LLC. подвергались небрежному использованию, неправильному использованию, модификации, аварии или ремонту с использованием деталей, отличных от тех, которые произведены и получены от Harvest Tec, LLC. Наши обязательства по данной гарантии ограничиваются бесплатным ремонтом или заменой первоначальному покупателю любой детали, которая, по нашему мнению, имеет признаки дефекта или ненадлежащего качества изготовления, при условии, что эта деталь будет возвращена Harvest Tec, LLC. в течение 30 дней с момента отказа. Если будет установлено, что в системе аппликатора Harvest Tec использовался консервант для сена другой марки, где произошел сбой, то Harvest Tec оставляет за собой право отказать в гарантийном запросе по своему усмотрению. Детали должны быть возвращены через дилера и дистрибьютора, предварительно оплатив транспортные расходы. Эта гарантия не должна толковаться как предоставление Harvest Tec, LLC. ответственности за вред или ущерб любого рода, прямой, косвенный или случайный, лицам или имуществу. Кроме того, эта гарантия не распространяется на потерю урожая, убытки, вызванные задержками или любыми расходами, предполагаемой прибылью или по любой другой причине. Харвест Тех, ООО. не несет ответственности за возмещение суммы, превышающей стоимость или ремонт дефектов изготовления. Нет никаких явных или подразумеваемых гарантий товарной пригодности или пригодности для конкретной цели или пригодности по любой другой причине. Эта гарантия не может гарантировать, что существующие условия находятся вне контроля Harvest Tec, LLC. не повлияет на нашу способность получать материалы или производить необходимые запасные части. Харвест Тех, ООО. оставляет за собой право вносить изменения в конструкцию, улучшать конструкцию или изменять технические характеристики в любое время без каких-либо условных обязательств перед покупателями ранее проданных машин и деталей. Отредактировано 6 июня
15

ХАРВЕСТ ТЭК, ООО. а/я 63
2821 ХАРВИ-СТРИТ ХАДСОН, Висконсин 54016
PHONE: 715-386-9100 1-800-635-7468
ФАКС: 715-381-1792 Электронная почта: [электронная почта защищена]
16

Документы / Ресурсы

HARVEST TEC 845 RFV Dye Marking System [pdf] Руководство пользователя
845, RFV Dye Marking System, 845 RFV Dye Marking System, Dye Marking System, Marking System, System

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