Руководство пользователя сварочного аппарата TIG AC/DC ANDELI TIG-250PE

1. Введение

The ANDELI TIG-250PE is a versatile and powerful AC/DC TIG welding machine designed for a wide range of welding applications. It integrates AC/DC TIG, PULSE TIG, and MMA (Stick) welding functions, making it suitable for various materials including aluminum, stainless steel, carbon steel, and other thinner metals. This manual provides essential information for the safe and effective operation, setup, maintenance, and troubleshooting of your TIG-250PE welder.

Figure 1.1: ANDELI TIG-250PE Welder with included accessories.

2. Информация по технике безопасности

Welding operations involve significant risks. Always adhere to safety precautions to prevent injury or damage. This machine is CE certified, indicating compliance with European safety standards. However, user vigilance is paramount.

• Электрический шок: Сварочный ток может привести к смертельному поражению электрическим током. Обеспечьте надлежащее заземление. Не прикасайтесь к находящимся под напряжением электрическим частям. Надевайте сухие сварочные перчатки и защитную одежду.
• Дым и газы: Welding fumes and gases can be hazardous to health. Work in a well-ventilated area. Use local exhaust ventilation or a respirator if necessary.
• Дуговые лучи: Arc rays can burn eyes and skin. Wear a welding helmet with appropriate filter shade and protective clothing. Protect bystanders with non-flammable screens.
• Огонь и взрыв: Искры от сварки и горячие материалы могут стать причиной пожара или взрыва. Не допускайте попадания легковоспламеняющихся материалов в зону сварки. Держите огнетушитель под рукой.
• Горячие части: Welded parts and equipment can be hot. Allow them to cool before handling or wear insulated gloves.
• Шум: Чрезмерный шум может повредить слух. При высоком уровне шума используйте средства защиты слуха.
• Источник питания: Ensure the power supply matches the machine's requirements (220V). The unit may come with a Euro Schuko connector; ensure proper adapter or cable replacement for your region if needed, as noted in some user experiences.

3. Продукт закончилсяview

3.1 Основные характеристики

• Возможности многопроцессной обработки: AC/DC TIG, PULSE TIG, and MMA (Stick) welding.
• Цифровое управление: Precise adjustment of welding parameters including start and end amps, upslope, downslope, fully adjustable pulse, AC balance, and AC frequency.
• Функциональность 2T/4T: Provides options for manual (2T) and semi-automatic (4T) torch control.
• High Frequency (HF) TIG: Ensures non-contact arc ignition for clean starts.
• ПОДЪЕМ ТИГ: Offers an alternative arc starting method for sensitive applications.
• Применимые материалы: Ideal for aluminum, stainless steel, carbon steel, and other thin metals.
• Компактный дизайн: Портативный и легко перемещаемый.

3.2 Компоненты и элементы управления

Familiarize yourself with the main components and control panel of the TIG-250PE welder.

Рисунок 3.1: Вид спереди под углом View of the Welder.

Рисунок 3.2: Подробная информация View Панель управления.

Figure 3.3: Control Panel Diagram with Parameter Explanations.

Рисунок 3.4: Сзади View of the Welder.

3.3 Содержимое упаковки

The standard delivery package for the TIG-250PE includes:

• TIG-250PE Welder with American plug (note: some units may ship with Euro plug, verify upon receipt).
• Молотый Clamp (2m cable).
• WP-26 TIG Torch (4m cable).
• Air Pipe (3m).
• Chuck (10 pieces).
• Nozzle (10 pieces).
• Tungsten Needle (20 pieces).
• Foot Pedal (5PIN).

4. Настройка

Правильная подготовка площадки имеет решающее значение для безопасной и эффективной сварки. Внимательно следуйте этим шагам:

1. Подключение питания:
   • Ensure the welder is switched OFF.
   • Connect the power cord to a dedicated 220V power outlet. The machine is rated for 240 Volts. Verify your power supply can handle the maximum input current (up to 37A for TIG, 49A for MMA).
   • If the provided plug is not compatible with your region's outlets, consult a qualified electrician for proper adapter or cable replacement.
2. Подключение газа:
   • Connect the gas hose from your inert gas cylinder (e.g., Argon for TIG) to the gas inlet on the rear of the welder (refer to Figure 3.4).
   • Убедитесь, что все газовые соединения надежно закреплены и герметичны.
   • Set the gas flow rate using a flowmeter attached to your gas cylinder.
3. Молотый Clamp Связь:
   • Подключите заземление.amp cable to the appropriate terminal on the front panel of the welder (usually marked with a negative (-) symbol for DC TIG, or as specified for AC).
   • Надежно закрепите заземляющий провод.amp к заготовке или сварочному столу, обеспечивая хороший электрический контакт.
4. Подключение горелки TIG:
   • Connect the WP-26 TIG torch cable to the designated TIG torch connector on the front panel.
   • Ensure the gas line from the torch is also connected to the welder's gas output.
   • Insert a suitable tungsten electrode into the torch collet and tighten the cap. The type and size of tungsten depend on the material and current.
5. Подключение ножной педали (опционально):
   • If using the foot pedal for current control, connect its 5-pin connector to the corresponding port on the welder's front panel.
   • Ensure the pedal is placed in a stable and comfortable position.

5. Инструкция по эксплуатации

The TIG-250PE offers multiple welding modes and precise parameter control. Refer to Figure 3.3 for control panel layout.

5.1 Включение и выбор режима

1. Switch the main power button on the rear panel to the 'ON' position.
2. Загорится цифровой дисплей.
3. Select your desired welding mode using the dedicated buttons on the control panel:
   • ВЧ TIG: High Frequency TIG welding.
   • ПОДЪЕМ ТИГ: Lift Arc TIG welding.
   • ММА: Manual Metal Arc (Stick) welding.
   • УМНАЯ: A mode that triggers gas flow without current for testing.
4. Select AC or DC current type using the AC/DC buttons. AC is typically used for aluminum, while DC is used for stainless steel and carbon steel.
5. Choose between 2T (manual trigger) or 4T (latching trigger) torch control.

5.2 Настройка параметров

Use the main control knob and associated buttons to adjust welding parameters. The digital display will show the current value.

• Peak Current / Welding Ampярость: Adjust the main welding current.
• Pulse Function (ON/OFF): Activate or deactivate pulse welding. When ON, further parameters become adjustable:
  • Частота импульсов (Гц): Количество импульсов в секунду.
  • Pulse Width (%): Duration of the peak current within a pulse cycle.
  • Базовый ток (А): The lower current level during a pulse cycle.
• Upslope Time (S): Time taken for the current to rise from start current to peak current.
• Downslope Time (S): Time taken for the current to fall from peak current to end current.
• AC Frequency (Hz): (AC mode only) Controls the arc cone width and direction. Higher frequency results in a more focused arc.
• Баланс переменного тока (%): (AC mode only) Controls the cleaning action versus penetration. Higher balance provides more cleaning.
• Pre-Gas Time (S): Продолжительность газового потока до зажигания дуги.
• Post-Gas Time (S): Duration of gas flow after arc extinction to protect the weld puddle and tungsten.
• Hot Start (MMA): Provides an initial boost of current for easier arc ignition in MMA mode.
• Arc Force (MMA): Prevents the electrode from sticking in MMA mode.

Figure 5.1: Welding examples and material thickness guidelines.

6. Техническое обслуживание

Регулярное техническое обслуживание обеспечивает долговечность и оптимальную производительность вашего сварочного аппарата.

• Уборка: Регулярно протирайте внешнюю поверхность аппарата сухой тканью. Используйте сжатый воздух для удаления пыли и мусора из вентиляционных отверстий системы охлаждения. Перед чисткой убедитесь, что аппарат отключен от сети.
• Соединения: Periodically check all electrical and gas connections for tightness and signs of wear. Loose connections can lead to poor performance or safety hazards.
• Горелка и расходные материалы: Inspect the TIG torch, collets, collet bodies, and ceramic nozzles for damage or wear. Replace consumables as needed to maintain arc quality. Keep tungsten electrodes clean and properly sharpened.
• Молотый Clamp: Убедитесь, что заземление кл.amp maintains good contact with the workpiece. Clean any rust or paint from the contact area.
• Хранилище: Храните сварочный аппарат в чистом, сухом месте, вдали от чрезмерной пыли, влаги и экстремальных температур.

7. Поиск Неисправностей

This section addresses common issues you might encounter with your TIG-250PE welder.

8. Технические характеристики

Detailed technical specifications for the ANDELI TIG-250PE welder.

Figure 8.1: TIG-250PE Technical Specifications Table.

9. Гарантия и поддержка

ANDELI is committed to providing reliable products and excellent customer service.

• Гарантия: The TIG-250PE welder comes with a two-year warranty from the date of purchase. This warranty covers manufacturing defects and provides for free replacement parts.
• Возврат и обмен: Returns and exchanges are available within 30 days of receiving the goods, subject to terms and conditions.
• Обслуживание клиентов: For any questions, technical assistance, or warranty claims, please contact the ANDELI customer service team. They are available to provide guidance and support. Refer to the product packaging or the official ANDELI webсайт для контактной информации.
• Сертификация CE: This product holds CE certification, ensuring it meets health, safety, and environmental protection standards for products sold within the European Economic Area (EEA).