Raychem TTA-SIM Single Channel Alarm Module Instruction Manual

TTA-SIM Single Channel Alarm Module

Specifications:

  • Model: TTA-SIM-1A-120 & TTA-SIM-2-120, TTA-SIM-1A-230 &
    TTA-SIM-2-230
  • Relay contacts
  • Installation categories
  • Storage temperature: 96 to 132 Vac, 50/60 Hz, 3 W
  • Operating temperature: 216 to 253 Vac, 50/60 Hz, 3 W
  • Enclosure

Product Information:

The Raychem TraceTek TTA-SIM must be installed in an ordinary
(non-hazardous) location. It may be used with any TraceTek sensing
cable, point sensor, and/or normally open, dry contact devices. Up
to 150 m (500 ft) of sensing cable can be monitored by the
TTA-SIM.

Installation Instructions:

Storage:

Keep the TTA-SIM modules in a dry place prior to installation.
Avoid damage to components.

Mounting Position:

Choose a location where the module will be protected from
elements, temperature extremes, or heavy vibration. The TTA-SIM is
designed to be wall mounted at any location as long as it does not
create a tripping hazard or expose the TTA-SIM to impact
damage.

Mounting the TTA-SIM:

Rough-in and final connections do not have to be completed at
the same time. Ensure to replace the cover and tighten the cover
screws if the enclosure will be left in a partially installed
condition overnight or longer.

Power Supply Options:

The TTA-SIM has two power supply options available. Ensure that
each TTA-SIM receives supply voltage from one and only one source.
Power supply voltage must be within the range specified on the
TTA-SIM label.

Connections for Power:

Connect Phase, Neutral, and Ground according to local
regulations. Refer to Figure 3 for power connections.

Leader Cable Connections for Sensor:

The TTA-SIM can be used with any of the TraceTek family of
sensing cables. Connect the TraceTek leader cable to the sensor
terminals on the relay unit as shown in Figure 4 and the provided
table.

FAQ:

Q: Can the TTA-SIM be used in hazardous locations?

A: The TTA-SIM must be installed in an ordinary (non-hazardous)
location. An agency-approved zener barrier must be used in
hazardous locations.

Q: What is the maximum length of sensing cable that can be
monitored by the TTA-SIM?

A: Up to 150 m (500 ft) of sensing cable can be monitored by the
TTA-SIM. Contact factory for information regarding longer
monitoring distances.

“`

TTA-SIM

Single Channel Alarm Module Installation/Operation Instructions

PRODUCT INFORMATION

TTA-SIM-1A-120 & TTA-SIM-2-120 TTA-SIM-1A-230 & TTA-SIM-2-230 Relay contacts
Installation categories
Storage temperature Operating temperature Enclosure

96 to 132 Vac, 50/60 Hz, 3 W
216 to 253 Vac, 50/60 Hz, 3 W
Form C (SPDT), 250 Vac/30 Vdc at 2 Amps maximum Overvoltage Category II Pollution Degree 2 ­18°C to 60°C (0°F to 140°F) 0°C to 50°C (32°F to 122°F) NEMA 1; IP20

DESCRIPTION
Please read these instructions and keep them in a safe place. These instructions must be followed carefully to ensure proper operation.
The Raychem TraceTek TTA-SIM must be installed in an ordinary (non-hazardous) location. It may be used with any TraceTek sensing cable, point sensor and/or normally open, dry contact devices (float switch, pressure or vacuum switch, optical probe with adapter, limit switch, etc.). Up to 150 m (500 ft) of sensing cable can be monitored by the TTA-SIM. Contact factory for information regarding longer monitoring distance.
An external disconnect device and appropriate branch circuit protection (no more than 20 amp rating) should be provided for the TTA-SIM. The disconnect device should be clearly marked as such. Follow all national and local codes and regulations applicable to the installation.
INSTALLATION ITEMS (NOT SUPPLIED)
· Wall fasteners for surface mounting (four screws) · TT-RS485 telemetry cable (optional)
TOOLS REQUIRED
· Drill for making conduit / cable gland entries · Phillips (cross-head) screwdriver · Small flat-blade screwdriver · Small needle nose pliers (required only for device
programming if digital communication is used) · Tools to mount enclosure
STORAGE
Keep the TTA-SIM modules in a dry place prior to installation. Avoid damage to components.
ADDITIONAL ITEMS
An agency-approved zener barrier must be used where sensing cable connected to the TTA-SIM will be located in Class1 Div 1 (Zone 0 or 1 in Europe) Hazardous Locations.

Installing the TTA-SIM

Note: To avoid damage to the TTA-SIM, store the unit in its packaging until ready to install.

SELECTING THE MOUNTING POSITION

Choose a location where the module will be protected from the elements, temperature extremes or heavy vibration. The TTA-SIM is designed to be wall mounted at any location as long as it does not create a tripping hazard or expose the TTA-SIM to impact damage.

Important: The TTA-SIM is an electronic unit. Take the following precautions to avoid damage to electronic components: · Handle with care and avoid mechanical shock and impact · Keep dry · Avoid exposure to static electricity · Avoid contact with metal filings, grease, pipe dope and
other contaminants

MOUNTING THE TTA-SIM
· Plan cable/conduit alignment and drill holes as necessary. Cable entries should all be located in the open space at the right hand of the TTA-SIM (see Figure 2). A typical installation will require holes to accommodate the following cabling: – Incoming power supply – TraceTek sensor leadwire – [optional] telemetry cable (for RS-485 communication) – [optional] cable for relay contacts to remote alarm
· Secure the TTA-SIM enclosure to any convenient vertical surface using the four corner mounting holes and hardware suitable for the selected surface.
· Rough-in conduit as required and pull the cables for power and telemetry. Leave approximately 20 cm (8 in) for connection to TTSIM terminals. Pull in the sensor circuit leader cable.
Note: Rough-in and final connections do not have to be completed at the same time, however, make sure to replace the cover and tighten the cover screws if the enclosure will be left in a partially installed condition overnight or longer.

TTSIM-1A (or TTSIM-2) unit

Power Relay unit terminals

Figure 2. Cable entry locations

Space available for cable entries

POWER SUPPLY OPTIONS
The TTA-SIM has two power supply options available. Depending on the version being installed and local regulations, the wiring requirements may vary. In all cases, be sure that each TTA-SIM receives supply voltage from one and only one source.

Important: Power supply voltage must be within range specified on TTA-SIM label (located on inside of enclosure cover; the information is also located on TTSIM top label).

CONNECTIONS FOR POWER
Power and ground (earth) connections to the TTA-SIM are made using the large cage-clamp power terminal blocks at the right end of the DIN rail as shown in Figure 3. Cut back the power wires to fit and strip to expose approximately 6 mm (1/4 in) of conductor. Push the tip of a small flat-blade screwdriver into the cage clamp actuator to open the terminal, then insert the wire into the terminal and release the clamp by removing the screwdriver. Note: In order to provide maximum electrostatic discharge protection, and to be CE compliant, the TTA-SIM must be grounded.

Phase

Neutr al Ground (earth)

Figure 3. Power connections

2 | chemelex.com

LEADER CABLE CONNECTIONS FOR SENSOR

The TTA-SIM can be used with any of the TraceTek family of sensing cables including Raychem TT1000, TT3000, TT5000 and TT5001, as well as float switches and point probes. Connect the TraceTek leader cable to the lever operated sensor terminals on the relay unit as shown in Figure 4 and the following table.
Note: To connect a wire to a lever operated terminal, use a small flat-blade screwdriver to press down on the lever. Insert the wire (stripped approx. 6 mm [0.25″]) into the opening in the terminal block, then release the lever.

Terminal Color

Item

R

Red

Red / Green Sensor Cable Loop

G

Green

Y

Yellow

Yellow / Black Sensor Cable Loop

B

Black

Sensor connections (R G Y B)
Figure 4. Sensor Connections

CONNECTIONS FOR ALARM RELAY (OPTIONAL)

Connections to the TTA-SIM relay are made using the lever operated cage-clamp terminals located on the relay unit (see Figure 5). The software programmable TTA-SIM relay contacts may be used for local or remote annunciation, to control a valve or other device, or for connection to a control automation system contact input. The relay can be programmed to alarm on leak only or on either leak or sensor fault. The relay can also be programmed to be ON (coil energized) or OFF (coil de-energized) to signal an alarm (see table below). The relay can be programmed using a TTDM-128 (see TTDM-128 User Manual).

Programmed Alarm State On (default)
Off

Alarm Condition
No alarms Alarm Loss of power No alarms Alarm Loss of power

Status at Terminals

C-NC

C-NO

closed

open

open

closed

closed

open

open

closed

closed

open

closed

open

Common

Normally Closed Normally Open

Figure 5. Alarm Relay Connections

CONNECTIONS FOR TELEMETRY (OPTIONAL)

Telemetry connections to the TTA-SIM are made using the screw terminals on the TTSIM unit itself (see Figure 6). Cut back the wires to fit and strip to expose approximately 6 mm (1/4 in) of conductor and make the connections. Be sure to connect the shield as indicated.

Terminal 13 14 15

Color — Black Red

16

17

Black

18

Red

Item Shield Drain Wire RS-485 (­) RS-485 (+)
Shield Drain Wire RS-485 (­) RS-485 (+)

Shielded twisted pair from Host or previous TraceTek module
Shielded twisted pair to next TraceTek module

Telemetry connections
Figure 6. Telemetry Connections

chemelex.com | 3

Communications setup

Note: This section can be skipped if serial communication is not being used.
If the TTA-SIM will be connected to a Raychem TraceTek TTDM or other host system using RS-485 serial communication, the end of line (EOL) jumper and network address must be set.
Place the End of Line Jumper in the correct position
The End of Line Jumper on the TTSIM-1A or TTSIM-2 unit must be set in the correct position as follows (use a small needle nose pliers to grasp the jumper):
· On the last TTA-SIM in the network communication circuit, place the jumper on the two pins closest to the EOL mark as shown in Figure 7(a).
· On all other TTA-SIMs or TTSIMs in the network, place the jumper as shown in Figure 7(b).

Jumper
(a)

Jumper
(b)

Figure 7. End of Line Jumper for last TTSIM (a) and all other TTSIMs (b)

NETWORK ADDRESS ASSIGNMENT
When used in a communication network, each TTA-SIM module must have a unique address assigned to it in the range 001 to 127. All TTA-SIM units are shipped from the factory with their network address pre-set to a value above the range of valid addresses, in order to prevent communication conflicts during system startup and configuration. Each TTA-SIM must therefore be configured to a unique address before it can communicate with the TTDM-128 or other host.
To set the TTA-SIM network address, repeat the following procedure for each TTA-SIM. Perform the complete procedure one module at a time:
· Using a small needle nose pliers, place the TTA-SIM configuration jumper in the CFG position, as shown in Figure 8(a).
· Using the TTDM-128 or host system, assign the new TTA-SIM address (refer to the TTDM-128 User Manual or the TraceTek System Integration Manual for instructions).
· Place the configuration jumper in the normal operating position, as shown in Figure 7(b), or remove it completely (the jumper is not required in normal operation).

Jumper

Jumper

(a)

(b)

Figure 8. CFG jumper position for configuration mode (a) and normal operation (b)

4 | chemelex.com

Operating Instructions: TTA-SIM-1A
No user maintenance is required! There are no user adjustments or calibrations that can be performed in the field.
Each TTA-SIM is tested and calibrated at the factory. An operating TTA-SIM runs a continuous self check routine and reports any discrepancies to the TTDM-128 or host computer. If the TTA-SIM or the network wiring fails in such a way that the TTA-SIM cannot communicate with the host, then the host reports the failure as a communications failure.
Status Indicators
There are 5 LED’s on the TTA-SIM-1A circuit board to indicate: power, communications (inbound and outbound), sensor status (leak detected and trouble). See Figure 9.
The green Power LED will be ON and will blink once every 5 seconds when the TTA-SIM is powered and fuctioning correctly. Table 1 lists various sensor status conditions and possible corrective actions. Table 2 lists communication status conditions (applicable when the TTA-SIM is used in a network system).

RX (Yellow) TX (Yellow)
Leak (Red) Service (Yellow)
Power (Green)

RS­ RS­

INPUT: 92- 132 Vac 50/60 Hz 3VA
TRACETEK

Figure 9. TTA-SIM-1A LED positions (all LEDs are located on the TTSIM unit)

Table 1. TTA-SIM-1A LED operational status indications

Leak Service Indication

FLASH

Leak detected. Check sensor for leak or spill.

ON

Leak alarm has been reset by operator but the

leak condition still exists

FLASH

The sensor needs servicing. Check sensor and leadwires/jumpers for continuity or contamination.

Table 2. TTA-SIM communication status indications (only active if connected to a network)

TX FLASH
OFF
OFF

RX FLASH
FLASH
ON

Indication
Unit is communicating normally with TTDM-128 or host.
Unit is receiving communication from TTDM-128 or host, but is not responding.
RS-485 communication wires are reversed

OFF

OFF

Unit is not communicating with TTDM-128 or host.

Operating Instructions: TTA-SIM-2
No user maintenance is required! There are no user adjustments or calibrations that can be performed in the field.
Each TTA-SIM is tested and calibrated at the factory. An operating TTA-SIM runs a continuous self check routine and reports any discrepancies to the TTDM-128 or host computer. If the TTA-SIM or the network wiring fails in such a way that the TTA-SIM cannot communicate with the host, then the host reports the failure as a communications failure.
Status Indicators
There are 5 LEDs on the TTA-SIM-2 to indicate: power, communications (RX=inbound and TX=outbound), sensor status (leak detected and trouble). There is also a Reset pushbutton which is used to acknowledge or reset alarms or for updating the location display. See Figure 10 for the location of the LEDs and RESET pushbutton.
The green Power LED will be ON and will blink once every 5 seconds when the TTA-SIM-2 is powered and fuctioning correctly. Table 3 lists various sensor status conditions and possible corrective actions. Table 4 lists communication status conditions (applicable when the TTA-SIM is used in a network system).

RX (Yellow)
TX (Yellow)
Leak (Red) Service (Yellow) Reset pushbutton
Power (Green)

TRACETEK

Figure 10. TTA-SIM-2 LED positions (all LEDs are located on the TTSIM unit)

chemelex.com | 5

Table 3. TTA-SIM-2 LED operational status indications

Leak FLASH
ON

Service FLASH

Indication

User Action

Leak detected. Check sensor Preset reset to

for leak or spill.

acknowledge

Leak alarm has been reset by operator but the leak condition still exists

Press reset to clear alarm once leak is cleaned up

The sensor needs servicing. Press reset

Check sensor and leadwires/ to clear once

jumpers for continuity or problem is

contamination.

corrected

Selecting location measurement units
The TTA-SIM-2 can be configured to display leak location in either feet or meters. To select the desired units:
· Press the RESET button and hold it for approximately 3 seconds, until the display shows “Unt”.
· A small vertical bar in the LCD will appear next to either the Ft or M label. Press (but do not hold) the RESET button to select the desired units. When the vertical bar is next to the desired units, press and hold the RESET for 3 seconds to accept the setting and return to normal operation,

Table 4. TTA-SIM communication status indications (only active if connected to a network)

TX FLASH
OFF

RX FLASH
FLASH

Indication
Unit is communicating normally with TTDM-128 or host.
Unit is receiving communication from TTDM-128 or host, but is not responding.

OFF

ON

RS-485 communication wires are reversed

OFF

OFF

Unit is not communicating with TTDM-128 or host.

Units indicator Reset pushbutton

TRACETEK

Figure 11. RESET pushbutton and units indicator locations

North America
Tel +1 800 545 6258 info@chemelex.com

Latin America
Tel +1 713 868 4800 info@chemelex.com

Europe, Middle East, Africa, India
Tel +32 16 213 511 Fax +32 16 213 604 info@chemelex.com

Asia Pacific
Tel +86 21 2412 1688 infoAPAC@chemelex.com

©2025 Chemelex. All Chemelex marks and logos are owned or licensed by Chemelex Europe GmbH or its affiliates. All other trademarks are the property of their respective owners. Chemelex reserves the right to change specifications without notice.
R AYCHEMTraceTek-IM-H575 41-T TA SIM-EN-250 4

chemelex.com

Documents / Resources

Raychem TTA-SIM Single Channel Alarm Module [pdf] Instruction Manual
TTA-SIM-1A-120, TTA-SIM-2-120, TTA-SIM-1A-230, TTA-SIM-2-230, TTA-SIM Single Channel Alarm Module, TTA-SIM, Single Channel Alarm Module, Channel Alarm Module, Alarm Module, Module

References

Leave a comment

Your email address will not be published. Required fields are marked *